CN201988815U - Electrochemical deburring machine - Google Patents
Electrochemical deburring machine Download PDFInfo
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- CN201988815U CN201988815U CN2011201100598U CN201120110059U CN201988815U CN 201988815 U CN201988815 U CN 201988815U CN 2011201100598 U CN2011201100598 U CN 2011201100598U CN 201120110059 U CN201120110059 U CN 201120110059U CN 201988815 U CN201988815 U CN 201988815U
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Abstract
The utility model relates to the technical field of burr treatment equipment, particularly to an electrochemical deburring machine, which comprises a frame, wherein a marble working platform, a Z-axis feeding device, an electrolyte tank, a working electrolyte holdup tank, a nozzle, a control box, a tool electrode electrically connected with the control box, a jig lower die and a jig upper die are arranged on the frame; a cathode and an anode of the tool electrode are electrically connected with the jig upper die and the jig lower die respectively; the jig upper die is connected to the frame by the Z-axis feeding device; the working platform is arranged in the electrolyte tank; and the nozzle is formed between the jig upper die and the jig lower die. In the utility model, as the highest current density is obtained on the raised burrs and edges of the workpiece close to the conductive end of the cathode, the burrs can be very quickly dissolved to be removed by means of the electrochemical dissolving principle of the anode and the edges form round angles; and the electrochemical deburring machine provided by the utility model has the advantages of high efficiency, good deburring quality, wide application range, safety, reliability and easiness for realizing automation.
Description
Technical field:
The utility model relates to burr treatment facility technical field, relates in particular to a kind of electrochemical deburring machine.
Background technology:
Part after the machining, as die castings such as kirsite, aluminium alloy, magnesium alloys, for various reasons, ubiquity burr in the production.These burrs not only influence the outward appearance of part, influence the location of some operation and the assembling of product, but also can influence product performance, reliability and service life product, when serious even can cause the electric parts short circuit, cause plant equipment to damage and major accident such as personal injury.Therefore deburring has become the critical process in the parts finishing process.
In order to enhance product performance and the market competitiveness, people take much count of and study burr removal technology, and have manufactured and designed the equipment and the device of various deburrings.It is very high that but the part deburring spends, and generally reaches about 20% of part manufacturing cost, and strength member reaches 30%, precision component even reached 50%.
At present, the method for deburring mainly contains: craft, vibration, sandblast, bump, blast, machining, electrolysis etc.These deburring technologies have tangible weak point, as mechanical means deburrings such as employing scraper, oilstone, emery cloth, file or emery wheels, when taking a lot of work, labour intensity is big, remove low, the of poor quality contaminated environment again of efficient, and can only be by range estimation and sensation operation, deburring difficult quality guarantee; The active component of bump method deburring is restricted, and noise is arranged; The blast rule need be built safe factory building etc. in addition.
The utility model content:
The purpose of this utility model is exactly to provide a kind of electrochemical deburring machine that utilizes the electrolysis mode deburring at the deficiency of prior art existence.
To achieve these goals, the technical solution adopted in the utility model is:
Electrochemical deburring machine, it includes frame, frame is provided with workbench, be positioned at the Z axle feed arrangement of workbench top, electrolytic bath, the Working electrolyte holding tank, be connected the nozzle of Working electrolyte holding tank delivery outlet by pipeline, control cabinet, the tool-electrode that is electrically connected with control cabinet, be arranged on the tool counterdie on the workbench, be set in parallel in the tool patrix of tool counterdie top, the negative electrode of tool-electrode and anode respectively with the tool patrix, the tool counterdie is electrically connected, the tool patrix is connected on the frame by Z axle feed arrangement, workbench is arranged in the electrolytic bath, and nozzle is arranged between tool patrix and the tool counterdie.
Described workbench is the marble material.
Described Z axle feed arrangement is a cylinder, and the output of cylinder down and connect the tool patrix.
Be connected with first hydraulic pump between described nozzle and the Working electrolyte holding tank delivery outlet.
The input port of described Working electrolyte holding tank is connected with filter, electrolyte recovery catch box in turn by pipeline, and the input port that electrolyte reclaims catch box is communicated with electrolytic bath by pipeline.
Described electrolyte reclaims between catch box delivery outlet and the filter input port and is connected with second hydraulic pump.
Described filter is connected with by pipeline and drains the pond.
The utility model beneficial effect is: the utility model includes frame, frame is provided with the marble workbench, Z axle feed arrangement, electrolytic bath, the Working electrolyte holding tank, nozzle, control cabinet, the tool-electrode that is electrically connected with control cabinet, the tool counterdie, the tool patrix, the negative electrode of tool-electrode and anode respectively with the tool patrix, the tool counterdie is electrically connected, the tool patrix is connected on the frame by Z axle feed arrangement, workbench is arranged in the electrolytic bath, nozzle is arranged between tool patrix and the tool counterdie, during use, workpiece is placed on the tool patrix, between the tool counterdie, by control cabinet is the tool-electrode power supply, make the tool patrix, the tool counterdie forms negative electrode conducting end and anode conducting end respectively, the utility model utilizes the principle of electrochemistry anodic solution reaction, because burr and the edges and corners current density outstanding near the workpiece of negative electrode conducting end are the highest, thereby make burr very fast dissolved and remove, make seamed edge form fillet, compare with other burr removing method of tradition, have the following advantages:
1, utilize electrochemical process processing, the efficient height, the deburring quality is good, and wide accommodation is safe and reliable, easily is automated, and is particularly suitable for removing the burr at the complicated inner cavity position of hard, Ductile Metals and poor performance;
2, tool-electrode only analyzes hydrogen, does not participate in chemical reaction, thereby electrodeless consumption, can use for a long time;
Do not have cutting force when 3, processing deburring, workpiece does not need big clamping force, thereby does not have the influence of the distortion of clamping to element precision, is suitable for low rigidity part;
4, no finished surface breakable layer, and can guarantee that the original precision of workpiece is constant is applicable to the part after the fine finishining;
5, remove burr quality height, can form smooth fillet, the big I of fillet is gone control by adjusting machined parameters;
6, production efficiency height, whole burrs of a general workpiece can all be removed within tens seconds totally, and were easy to carry out many parallel processing;
7, steady quality is reliable, available semi-automatic or full-automatic method deburring, and unmanned is factor affecting, the steady quality of removing burr is reliable;
8, processing is not controlled by material mechanical performance, applied widely, can be used to various metal parts, comprise that hardened steel and cemented carbide parts carry out deburring processing, not only can remove the burr at each position of part outer surface, and can selectivity the interior burr that is difficult to remove such as the complex-shaped deep stenosis of deburring, cross bore.
Description of drawings:
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the schematic diagram of the utility model electrolyte system.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further described, see shown in Fig. 1～2, electrochemical deburring machine, it includes frame 1, frame 1 is provided with workbench 2, be positioned at the Z axle feed arrangement 3 of workbench 2 tops, electrolytic bath 11, Working electrolyte holding tank 4, be connected the nozzle 5 of Working electrolyte holding tank 4 delivery outlets by pipeline, control cabinet 6, the tool-electrode 7 that is electrically connected with control cabinet 6, be arranged on the tool counterdie 8 on the workbench 2, be set in parallel in the tool patrix 9 of tool counterdie 8 tops, the negative electrode of tool-electrode 7 and anode respectively with tool patrix 9, tool counterdie 8 is electrically connected, tool patrix 9 is connected on the frame 1 by Z axle feed arrangement 3, workbench 2 is arranged in the electrolytic bath 11, and nozzle 5 is arranged between tool patrix 9 and the tool counterdie 8.
Frame 1 adopts the higher foundry method of precision, has good rigidly, the high characteristics of location benchmark degree, protective cover that it is main material that frame 1 guard system adopts with transparent PC sheet material and fuselage are decorated, has the intensity height, corrosion-resistant, impact-resistant characteristics, electrolytic bath 11 and runner be PP material and stainless steel 304 materials respectively.
The control system of control cabinet 6 adopts special-purpose digital control system and Programmable Logic Controller to form, and the industrial PC that digital control system adopts is done the vibration feed motion control of Z axle, and power-supply system, electrolyte system then adopt Programmable Logic Controller to control.Industrial PC digital control system based on PC-Base has fast operation, controlled good characteristics, and Programmable Logic Controller is the special-purpose control system of a kind of industry, it is strong to have jamproof property, the characteristics of good stability.
Z axle feed arrangement 3 is a cylinder, the output of cylinder down and connect tool patrix 9, reaction speed is fast, control is convenient.
Be connected with first hydraulic pump 10 between nozzle 5 and Working electrolyte holding tank 4 delivery outlets, the input port of Working electrolyte holding tank 4 is connected with filter 12, electrolyte recovery catch box 13 in turn by pipeline, the input port that electrolyte reclaims catch box 13 is communicated with electrolytic bath 11 by pipeline, electrolyte reclaims between catch box 13 delivery outlets and filter 12 input ports and is connected with second hydraulic pump 14, and filter 12 is connected with by pipeline and drains pond 15.Electrolytic bath 11, electrolyte reclaim catch box 13, second hydraulic pump 14, filter 12, Working electrolyte holding tank 4, first hydraulic pump 10, nozzle 5 composition electrolyte systems, also be provided with Pressure gauge and a plurality of valve in the electrolyte system, the electrolyte that nozzle 5 is sprayed onto in the electrolytic bath 11 reclaims catch box 13 recovery by electrolyte, get back in the Working electrolyte holding tank 4 after filtering through filter 12 again, can recycle and reuse, save cost.
During use, workpiece is placed on tool patrix 9, between the tool counterdie 8, by control cabinet 6 is tool-electrode 7 power supplies, make tool patrix 9, tool counterdie 8 forms negative electrode conducting end and anode conducting end respectively, by nozzle 5 electrolyte in the Working electrolyte holding tank 4 is sprayed onto on the workpiece, the utility model utilizes the principle of electrochemistry anodic solution reaction, because burr and the edges and corners current density outstanding near the workpiece of negative electrode conducting end are the highest, thereby make burr very fast dissolved and remove, make seamed edge form fillet, the efficient height, the deburring quality is good, and wide accommodation is safe and reliable, easily be automated, be particularly suitable for removing hard, the burr at the complicated inner cavity position of Ductile Metals and poor performance;
In a word, the above only is preferred embodiment of the present utility model, so all equivalences of doing according to the described structure of the utility model patent claim, feature and principle change or modify, is included in the utility model patent claim.
Claims (7)
1. electrochemical deburring machine, it includes frame (1), it is characterized in that: described frame (1) is provided with workbench (2), be positioned at the Z axle feed arrangement (3) of workbench (2) top, electrolytic bath (11), Working electrolyte holding tank (4), be connected the nozzle (5) of Working electrolyte holding tank (4) delivery outlet by pipeline, control cabinet (6), the tool-electrode (7) that is electrically connected with control cabinet (6), be arranged on the tool counterdie (8) on the workbench (2), be set in parallel in the tool patrix (9) of tool counterdie (8) top, the negative electrode of tool-electrode (7) and anode respectively with tool patrix (9), tool counterdie (8) is electrically connected, tool patrix (9) is connected on the frame (1) by Z axle feed arrangement (3), workbench (2) is arranged in the electrolytic bath (11), and nozzle (5) is arranged between tool patrix (9) and the tool counterdie (8).
2. electrochemical deburring machine according to claim 1 is characterized in that: described workbench (2) is the marble material.
3. electrochemical deburring machine according to claim 1 is characterized in that: described Z axle feed arrangement (3) is a cylinder, and the output of cylinder down and connect tool patrix (9).
4. electrochemical deburring machine according to claim 1 is characterized in that: be connected with first hydraulic pump (10) between described nozzle (5) and Working electrolyte holding tank (4) delivery outlet.
5. electrochemical deburring machine according to claim 1, it is characterized in that: the input port of described Working electrolyte holding tank (4) is connected with filter (12), electrolyte recovery catch box (13) in turn by pipeline, and the input port that electrolyte reclaims catch box (13) is communicated with electrolytic bath (11) by pipeline.
6. electrochemical deburring machine according to claim 5 is characterized in that: described electrolyte reclaims between catch box (13) delivery outlet and filter (12) input port and is connected with second hydraulic pump (14).
7. electrochemical deburring machine according to claim 5 is characterized in that: described filter (12) is connected with by pipeline and drains pond (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201100598U CN201988815U (en) | 2011-04-14 | 2011-04-14 | Electrochemical deburring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201100598U CN201988815U (en) | 2011-04-14 | 2011-04-14 | Electrochemical deburring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201988815U true CN201988815U (en) | 2011-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201100598U Expired - Lifetime CN201988815U (en) | 2011-04-14 | 2011-04-14 | Electrochemical deburring machine |
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| CN (1) | CN201988815U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102784985A (en) * | 2012-08-07 | 2012-11-21 | 李庆 | Multi-station numerically controlled machine tool for electrochemical deburring and polishing in high-pressure water and working method thereof |
| CN103084683A (en) * | 2011-11-02 | 2013-05-08 | 苏州长风机电科技有限公司 | Electrochemical deburring equipment and electrochemical deburring method applicable to cylinders of diesel engines |
| CN103305898A (en) * | 2012-03-08 | 2013-09-18 | 鸿富锦精密工业（深圳）有限公司 | Deburring method and deburring system using same |
| CN106513882A (en) * | 2016-11-07 | 2017-03-22 | 菲斯达精密工业部件（苏州）有限公司 | Electrochemical deburring device and burring method thereof |
| CN108015369A (en) * | 2017-11-30 | 2018-05-11 | 中山市榄商置业发展有限公司 | A kind of Electrochemic equipment for removing burr |
| CN109420810A (en) * | 2017-08-31 | 2019-03-05 | 深圳市水佳鑫科技有限公司 | Hard metal electrochemical deburring method and apparatus |
-
2011
- 2011-04-14 CN CN2011201100598U patent/CN201988815U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084683A (en) * | 2011-11-02 | 2013-05-08 | 苏州长风机电科技有限公司 | Electrochemical deburring equipment and electrochemical deburring method applicable to cylinders of diesel engines |
| CN103305898A (en) * | 2012-03-08 | 2013-09-18 | 鸿富锦精密工业（深圳）有限公司 | Deburring method and deburring system using same |
| CN102784985A (en) * | 2012-08-07 | 2012-11-21 | 李庆 | Multi-station numerically controlled machine tool for electrochemical deburring and polishing in high-pressure water and working method thereof |
| CN102784985B (en) * | 2012-08-07 | 2014-09-10 | 李庆 | Multi-station numerically controlled machine tool for electrochemical deburring and polishing in high-pressure water and working method thereof |
| CN106513882A (en) * | 2016-11-07 | 2017-03-22 | 菲斯达精密工业部件（苏州）有限公司 | Electrochemical deburring device and burring method thereof |
| CN109420810A (en) * | 2017-08-31 | 2019-03-05 | 深圳市水佳鑫科技有限公司 | Hard metal electrochemical deburring method and apparatus |
| CN108015369A (en) * | 2017-11-30 | 2018-05-11 | 中山市榄商置业发展有限公司 | A kind of Electrochemic equipment for removing burr |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110928 |