CN201960016U - Four-roller four-axis driving arc machine for metal tube corrugated plate - Google Patents
Four-roller four-axis driving arc machine for metal tube corrugated plate Download PDFInfo
- Publication number
- CN201960016U CN201960016U CN2011200280663U CN201120028066U CN201960016U CN 201960016 U CN201960016 U CN 201960016U CN 2011200280663 U CN2011200280663 U CN 2011200280663U CN 201120028066 U CN201120028066 U CN 201120028066U CN 201960016 U CN201960016 U CN 201960016U
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- rollers
- corrugated plate
- rolls
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- metal tube
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Abstract
The utility model relates to a four-roller four-axis driving arc machine for a metal tube corrugated plate, belonging to the technical field of corrugated plate molding equipment. The technical scheme is as follows: the four-roller four-axis driving arc machine comprises a rack, four rollers, four oil motors and a hydraulic power unit, wherein the four rollers are divided into two upper rollers and two lower rollers, the upper rollers and the lower rollers are arranged on the rack by being separated into an upper layer and a lower layer, and the four oil motors connected with the hydraulic pump unit are respectively matched and connected with roller shafts of the four rollers. When the four-roller four-axis driving arc machine is in processing, the contact part of the corrugated plate and the rollers is always nearby the contact point of the two pairs of rollers, so that the arc quality of the corrugated plate is improved greatly; and as the four rollers rotate simultaneously, the slip of the plate is reduced, and the surface quality of the corrugated plate is improved greatly. As for the four-roller four-axis driving arc machine, the structure is simple, the operation is convenient, the corrugated plates with different diameters can be arced, the corrugated plate pieces with different diameters can be processed, the molding quality is good, and a better using effect can be obtained.
Description
Technical field
The utility model relates to four on a kind of four rollers and drives metal tube corrugated plate type arc machine, belongs to corrugated plating former technical field.
Background technology
At present, the corrugated plating former mainly is a Chinese patent 200520025030.4, and name is called: a kind of steel plate plate rolls bending apparatus, is the active beaming roller owing to have only following two rollers, all the other are driven rolls, have shortcomings such as wavy metal template arc efficient is low, end product quality difference.
The utility model content
The purpose of this utility model is to provide four on a kind of four rollers to drive metal tube corrugated plate type arc machine, improves wavy metal template arc efficient and end product quality, solves the problems referred to above that background technology exists.
The technical solution of the utility model is as follows:
Four on four rollers drive metal tube corrugated plate type arc machine, comprise frame, roll, oil motor, hydraulic power unit, four rolls are two topping rolls, two bottom rolls, topping roll, bottom roll are divided into two-layer being arranged on the frame up and down, and four oil motors that are connected with hydraulic power unit mate the roll shaft that connects four rolls respectively.
Upper strata two roll rotation methods are identical, and lower floor's two roll rotation directions are identical, and the upper strata roll is opposite with lower floor's roll rotation direction.
The utility model is provided with oil cylinder, the left and right sides slide block that feeds about four, and two rolls of lower floor are arranged on the slide block of the left and right sides, and two of every sides of the oil cylinder that feeds about four are connected with left and right sides slide block.
The utility model is provided with two oil cylinders that feed up and down and slide block up and down, and two rolls on upper strata are arranged on up and down on the slide block, and two oil cylinders that feed up and down are connected with slide block up and down in the above.
The oil cylinder that feeds about four, two oil cylinders that feed up and down are connected with hydraulic power unit by high-pressure oil pipe, and hydraulic power unit is made up of motor and oil pump.
Two rolls and two following rolls above the utility model are the nonoverlapping structure in axle center up and down of two pairs of symmetries, make it when pressing down the corrugated plating press-bending is rolled into uniform arc with pair roller again at top roll.Upper strata two rollers and lower floor's two rollers symmetry be dress partially, and the upper strata two rollers is equivalent to a large diameter beaming roller, and lower floor is equivalent to two little beaming rollers, and the end straight peen of Jia Gong plate can be controlled to minimum like this, to reach best effect.
The utility model is provided with Programmable Logic Controller PLC, is connected with the hydraulic power unit coupling with signal control line by cable, adopts PLC control to realize storing of the digital feeding and the amount of feeding, has guaranteed the convenience of feeding operation and has improved process velocity and quality.
Four axles of the utility model four rollers adopt four oil motors to drive respectively, just each axle all is a driving shaft, drive the transmission that has reduced decelerator and gear with oil motor, the adjustment of distance between convenient axle and the axle, two rollers identical with the corrugated plating upper shape are installed on the upper strata, do the rotation of equidirectional, and can be with hydraulic jack bottom and top feed simultaneously, identical roller bottom two and the corrugated plating is installed by lower floor, do the rotation of equidirectional, upper strata lower floor direction of rotation, improvement increased by two wheelbase available hydraulic oil cylinders simultaneously equivalent dwindle or increase, and realize that all PLA controls digital feeding, guaranteed the repeatably precision of the amount of feeding, in becoming the process of arc, corrugated plating adjusts the spacing of lower shaft and the upper-lower position of upper strata diaxon at any time like this according to the size of radian, the contact point that remains corrugated plating and two breaker rolls is near the point of contact, can reduce the distortion of ripple in the corrugated plating like this, with the generation of avoiding corrugated plating two ends straight peen, because be that full driving of four rollers do not have driven roll to exist, all become at corrugated plating, and the slip between the corrugated plating and two pair rollers has seldom guaranteed the bright and clean of corrugated plating face in the arc process.
Owing to the utlity model has four rolls, each roll all has roll shaft, and drive drives metal tube corrugated plate type arc machine so be called four on four rollers respectively.
The beneficial effects of the utility model: adopt oil motor to drive, can be easy to realize that the wheelbase between driving of four rolls and the roll changes adjustment, add make corrugated plating and roll man-hour the contact site all the time near the point of contact of two breaker rolls, improve the quality of the type arc of corrugated plating greatly; Owing to be that four rolls rotate simultaneously, reduced the sliding phenomenon of plate, improved the surface quality of corrugated plating greatly; The utility model is simple in structure, and is easy to operate, but the type arc becomes the corrugated plating of different-diameter, the corrugated cardboard sheet of processing multiple diameter, and Forming Quality is good, has a better effect.
Description of drawings
Among the figure: frame 1, bottom roll 2, oil motor 3, hydraulic power unit 4, about the oil cylinder 5, left and right sides slide block 6, the oil cylinder 7 that feeds up and down, slide block 8, high-pressure oil pipe 9, Programmable Logic Controller PLC10, cable and signal control line 11, the topping roll 12 up and down that feed, corrugated plating 13.
The specific embodiment
Below in conjunction with accompanying drawing, the technical solution of the utility model is further described by embodiment.
Four on four rollers drive metal tube corrugated plate type arc machine, comprise frame 1, roll, oil motor 3, hydraulic power unit 4, four rolls are two topping rolls 12, two bottom rolls 2, topping roll, bottom roll are divided into two-layer being arranged on the frame up and down, and four oil motors that are connected with hydraulic power unit mate the roll shaft that connects four rolls respectively.Upper strata two roll rotation methods are identical, and lower floor's two roll rotation directions are identical, and the upper strata roll is opposite with lower floor's roll rotation direction.The utility model is provided with oil cylinder 5, the left and right sides slide block 6 that feeds about four, and two rolls of lower floor are arranged on the slide block of the left and right sides, and two of every sides of the oil cylinder that feeds about four are connected with left and right sides slide block.The utility model is provided with two oil cylinders that feed up and down 7 and slide block 8 up and down, and two rolls on upper strata are arranged on up and down on the slide block, and two oil cylinders that feed up and down are connected with slide block up and down in the above.The oil cylinder that feeds about four, two oil cylinders that feed up and down are connected with hydraulic power unit by high-pressure oil pipe 9, and hydraulic power unit is made up of motor and oil pump.Two rolls on the utility model upper strata and two rolls of lower floor are the nonoverlapping structure in axle center up and down of two pairs of symmetries, it is bent corrugated plating when pressing down at top roll be rolled into uniform arc with pair roller again.Upper strata two rollers and lower floor's two rollers symmetry be dress partially, and the upper strata two rollers is equivalent to a large diameter beaming roller, and lower floor is equivalent to two little beaming rollers, and the end straight peen of Jia Gong plate can be controlled to minimum like this, to reach best effect.
The utility model is provided with Programmable Logic Controller PLC10, is connected with the hydraulic power unit coupling with signal control line 11 by cable, adopts PLC control to realize storing of the digital feeding and the amount of feeding, has guaranteed the convenience of feeding operation and has improved process velocity and quality.
Operation principle:
Straight corrugated plating 13 is placed between upper strata roll and the lower floor's roll, the upper strata roll starts four oil motors after dropping to the position, four roll rotation drive corrugated plating moves and begins into arc, move behind next step two lower floors roll, after the upper strata roll moves down, make corrugated plating become arc till reaching requirement again again, write down best feeding step and data by PLC, the processing of next plate is undertaken by the data of record, and the radian that processes like this is consistent, need not all remove measurement size by every plate.
During the utility model work, lower floor's roll is in time adjusted, the gap that cooperates the upper strata roll, all the time the position that roll is contacted with plate is controlled near the point of contact of roll, the contact-making surface maximum of this model and roll, the gap that can make upper strata roll and lower floor's roll is on a thickness of slab, significantly reduced the straight peen part at two ends like this, with become the arc process in the waveform distortion of corrugated plating very little, moreover because the adding of PLC, step realizes sequencing, and the radian unanimity between plate and the plate operates steadily, good forming effect, one-tenth stay in grade.
Claims (6)
1. four on a roller drives metal tube corrugated plate type arc machine, it is characterized in that comprising frame (1), roll, oil motor (3), hydraulic power unit (4), four rolls are two topping rolls (12), two bottom rolls (2), topping roll, bottom roll are divided into two-layer being arranged on the frame up and down, and four oil motors that are connected with hydraulic power unit mate the roll shaft that connects four rolls respectively.
2. four on four rollers according to claim 1 drive metal tube corrugated plate type arc machine, it is characterized in that upper strata two roll rotation methods are identical, and lower floor's two roll rotation directions are identical, and the upper strata roll is opposite with lower floor's roll rotation direction.
3. four on four rollers according to claim 1 and 2 drive metal tube corrugated plate type arc machine, it is characterized in that being provided with Programmable Logic Controller PLC(10), be connected with the hydraulic power unit coupling with signal control line (11) by cable.
4. four on four rollers according to claim 1 and 2 drive metal tube corrugated plate type arc machine, it is characterized in that being provided with the oil cylinder (5), the left and right sides slide block (6) that feed about four, two rolls of lower floor are arranged on the slide block of the left and right sides, and two of every sides of the oil cylinder that feeds about four are connected with left and right sides slide block.
5. four on four rollers according to claim 1 and 2 drive metal tube corrugated plate type arc machine, it is characterized in that being provided with two oil cylinders that feed up and down (7) and slide block (8) up and down, two rolls on upper strata are arranged on up and down on the slide block, and two oil cylinders that feed up and down are connected with slide block up and down in the above.
6. four on four rollers according to claim 1 and 2 drive metal tube corrugated plate type arc machine, it is characterized in that two rolls on upper strata and two rolls of lower floor are the nonoverlapping structure in axle center up and down of two pairs of symmetries.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200280663U CN201960016U (en) | 2011-01-27 | 2011-01-27 | Four-roller four-axis driving arc machine for metal tube corrugated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200280663U CN201960016U (en) | 2011-01-27 | 2011-01-27 | Four-roller four-axis driving arc machine for metal tube corrugated plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201960016U true CN201960016U (en) | 2011-09-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200280663U Expired - Lifetime CN201960016U (en) | 2011-01-27 | 2011-01-27 | Four-roller four-axis driving arc machine for metal tube corrugated plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201960016U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601182A (en) * | 2012-04-01 | 2012-07-25 | 安徽德系重工科技有限公司 | Corrugated plate rolling machine |
| CN103861903A (en) * | 2012-12-10 | 2014-06-18 | 上海航天精密机械研究所 | Thin-walled aluminum alloy frame plate bending device |
| CN104324988A (en) * | 2014-10-17 | 2015-02-04 | 燕山大学 | Symmetrical four-roller rolling process method and device |
| CN104588459A (en) * | 2015-02-10 | 2015-05-06 | 南通超力卷板机制造有限公司 | Four-roller pre-bending plate bending machine |
| CN108380739A (en) * | 2018-01-16 | 2018-08-10 | 海东正平管廊设施制造有限公司 | Ripple board processing system and ripple board machining process |
| WO2019090676A1 (en) * | 2017-11-10 | 2019-05-16 | 贺碧先 | Four-shaft rolling mechanism |
| CN114714107A (en) * | 2022-05-12 | 2022-07-08 | 刘志鹏 | Corrugated sandwich frame plate production and processing device |
-
2011
- 2011-01-27 CN CN2011200280663U patent/CN201960016U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601182A (en) * | 2012-04-01 | 2012-07-25 | 安徽德系重工科技有限公司 | Corrugated plate rolling machine |
| CN102601182B (en) * | 2012-04-01 | 2014-07-02 | 安徽德系重工科技有限公司 | Corrugated plate rolling machine |
| CN103861903A (en) * | 2012-12-10 | 2014-06-18 | 上海航天精密机械研究所 | Thin-walled aluminum alloy frame plate bending device |
| CN103861903B (en) * | 2012-12-10 | 2015-12-02 | 上海航天精密机械研究所 | Aluminium alloy thin-walled deckle board pane bending apparatus |
| CN104324988A (en) * | 2014-10-17 | 2015-02-04 | 燕山大学 | Symmetrical four-roller rolling process method and device |
| CN104324988B (en) * | 2014-10-17 | 2016-05-04 | 燕山大学 | Symmetrical expression four roller curling process method and devices |
| CN104588459A (en) * | 2015-02-10 | 2015-05-06 | 南通超力卷板机制造有限公司 | Four-roller pre-bending plate bending machine |
| WO2019090676A1 (en) * | 2017-11-10 | 2019-05-16 | 贺碧先 | Four-shaft rolling mechanism |
| CN108380739A (en) * | 2018-01-16 | 2018-08-10 | 海东正平管廊设施制造有限公司 | Ripple board processing system and ripple board machining process |
| CN114714107A (en) * | 2022-05-12 | 2022-07-08 | 刘志鹏 | Corrugated sandwich frame plate production and processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HENGSHUI YITONG PIPE INDUSTRY CO., LTD. Free format text: FORMER NAME: YITONG METAL PRODUCT CO., LTD., HENGSHUI |
|
| CP03 | Change of name, title or address |
Address after: Hengshui City, Hebei province 053400 Tai Cun, Wuyi County small (steel River Road) to the North (Wuyi County Circular Economy Park) Patentee after: HENGSHUI YITONG PIPE INDUSTRY CO., LTD. Address before: 053511, Hebei, Jingxian County province Hengshui Chuan Town Industrial Zone Patentee before: Hengshui Yitong Metal Product Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20110907 |
|
| CX01 | Expiry of patent term |