CN201935783U - Fully-automatic integrated online detection system for dynamic balance and bouncing of vehicle wheel - Google Patents
Fully-automatic integrated online detection system for dynamic balance and bouncing of vehicle wheel Download PDFInfo
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- CN201935783U CN201935783U CN2010206802662U CN201020680266U CN201935783U CN 201935783 U CN201935783 U CN 201935783U CN 2010206802662 U CN2010206802662 U CN 2010206802662U CN 201020680266 U CN201020680266 U CN 201020680266U CN 201935783 U CN201935783 U CN 201935783U
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Abstract
The utility model relates to a fully-automatic integrated online detection system for dynamic balance and bouncing of vehicle wheels, which comprises a hub inlet device, a wheel type identification device, a bouncing detection device, a bouncing marking device, a dynamic balance detection device, a dynamic balance marking device, a sorting device, a material transfer device and an electric control device. The automatic wheel type identification device is mainly used for automatically identifying the types and specifications of the wheels prior to detection of the wheels of different types by a machine, corresponding detection programs and detection parameters can be called out automatically according to different wheel types, and thus manual adjustment of the machine can be avoided. By adopting an automatic expansion clamp with a large clamping scope, the wheels of different types can be clamped only with one clamp, and the troublesome replacement of different clamps for the wheels of different types can be avoided. Since the two components are additionally arranged, the automatic online and integrated unattended detection can be realized by the equipment.
Description
Technical field
The utility model relates to a kind of checkout equipment of wheel, the on-line detecting system of the particularly a kind of full-automatic dynamic wheel balancing and the one of beating.
Background technology
At present, the wheel detection dynamic balancing machine is to adopt manual dynamic balancing machine.Manually equilibrator generally is used for the laboratory sampling observation, perhaps is used for occasions such as auto repair shop.Its main cause is that detection efficiency is low, labour intensity is big, the detection repeatable accuracy is low, and in addition, accuracy of detection is subject to the human factor influence, accuracy of detection high greatly more than 5g.cm, and manually dynamic balancing machine is short general serviceable life, usually, most popular in wheel hub factory is the horizontal manual dynamic balancing machine of German Huffman, and its life-span is generally 12 to 15 months and does not wait.In addition, manually dynamic balancing machine does not have the uneven automatic searching function of putting; At every turn after detection finishes, also need manually to go to seek uneven some position, very inconvenient, and it is very low to seek a bearing accuracy.
Wheel hop is detected having of beating manually beats and semi-automatic glitch detection testing machine.The machine of manually beating can only satisfy the sampling observation needs of wheel manufacturer to wheel, and can't satisfy the online detection needs on its production line; And semi-automatic glitch detection instrument, though can satisfy online detection needs, because the expansion anchor clamps of its no wheel type recognition system and big reducing detect so can't realize the swinging cross of many kinds.
Summary of the invention
For overcoming the problem that prior art exists, the utility model provides a kind of can realize that automatically beating of wheel hub is incorporate with transient equilibrium, after both workpiece had been placed into charging roller, can realize the wheel automatic charging, wheel is carried out discerning from the driving wheel type, automatically access pairing trace routine of product and detected parameters according to the wheel type of being discerned, automatically this wheel is carried out the on-line detecting system that glitch detection, harmonic wave detection, transient equilibrium detection and static equilibrium detect then.
The technical scheme in the invention for solving the technical problem is: full-automatic dynamic wheel balancing, the one of beating on-line detecting system, comprise: the wheel hub inlet device, wheel type recognition device, jitter detection apparatus, the labelling apparatus of beating, dynamic balance detecting device, the transient equilibrium identity device, sorting equipment, material conveying device, electric control gear, it is characterized in that: the wheel hub inlet device, wheel type recognition device, the glitch detection dress, the labelling apparatus of beating, dynamic balance detecting device, the transient equilibrium identity device, sorting equipment all connects into an organic whole by material conveying device, and under the control of an Industry Control computer coordination to finish whole beat and dynamically balanced online detection and mark task.
The described type recognition device of taking turns is to be made of camera bellows, fluorescent light, ccd video camera, image processor, monitor, computing machine, positioning mechanical arm, electric control gear, ccd video camera is installed on the support at camera bellows top, a fluorescent light is installed at the camera bellows top simultaneously, and the bottom of camera bellows is equipped with positioning mechanical arm; Ccd video camera connects image processor, and image processor is connected with computing machine again, and computing machine one end connects electric control gear, and the other end connects monitor;
Described jitter detection apparatus is to be made of expansion anchor clamps, the main shaft of beating, the servomotor of beating, displacement transducer, gauge head detent mechanism, and the expansion anchor clamps are installed in the main shaft upper end of beating; Beat servomotor by the belt drives main axis rotation of beating; Four displacement transducers are installed on the linear slider of gauge head detent mechanism; The gauge head detent mechanism drive two gauge heads near and touch that clamping is fixed on the interior outer rim of the wheel hub on the expansion anchor clamps of beating, two gauge heads two wheel rims axially and the variable quantity of diameter run-out be sent in four displacement transducers, four displacement transducers are converted to electric signal to the displacement variable that receives respectively and send in the computer processor.
Described dynamic balance detecting device is to be made of expansion jig, strain transducer, transient equilibrium main shaft, balance servomotor, the expansion jig is installed in transient equilibrium main shaft upper end, transient equilibrium main shaft side is fixed two strain transducers, the balance servomotor is by belt drives transient equilibrium main axis rotation, when main shaft drove the wheel hub rotation be clamped on the expansion anchor clamps, two strain transducers just were converted into electric signal to the shock momentum of main shaft and are sent in the computer processor.
The beneficial effects of the utility model are: the efficient height, and full-automatic dynamic balance machine is equipped with automatic loading and unloading device and automatic clamping device, and the time of whole loading and unloading and clamping work pieces is no more than 5 seconds/part; High precision, this automatic balancing machine adopt soft supporting construction, equilibrium rate height, accuracy of detection height; Under the environment of batch detection, the quality conformance that detects workpiece is had a good guarantee, take the method for automated exchanged cutter workpiece, the dynamics of each clamping is in full accord, not influenced by human factor, and this has guaranteed the consistance of target level of product quality; Compare with semi-automatic, full-automatic facility have the product automatic recognition system, can automatically identify different products and access the relevant detection program automatically according to different products, thereby can realize the function that the swinging cross of many kinds detects.
Below in conjunction with drawings and Examples the utility model is described further.
Description of drawings
Fig. 1 is the structural representation of the utility model system;
Fig. 2 is the recognition device structural representation in the utility model system;
Fig. 3 is the trip gear structural representation in the utility model system;
Fig. 4 is the balance device structure synoptic diagram in the utility model system.
Shown in Fig. 1: wheel hub inlet device 1, wheel type recognition device 2, jitter detection apparatus 3, the labelling apparatus 4 of beating, dynamic balance detecting device 5, transient equilibrium identity device 6, material conveying device 7, sorting equipment 8, electric control gear 9.
Shown in Fig. 2: camera bellows 10, fluorescent light 11, ccd video camera 12, image processor 13, monitor 14, computing machine 15, positioning mechanical arm 16, electric control gear 17.
Shown in Fig. 3: expansion anchor clamps 18, the main shaft 19 of beating, the servomotor 20 of beating, displacement transducer 21, gauge head detent mechanism 22.
Shown in Fig. 4: expansion jig 23, strain transducer 24, transient equilibrium main shaft 25, balance servomotor 26.
Embodiment
As shown in Figure 1, full-automatic dynamic wheel balancing, the one of beating on-line detecting system comprise: wheel hub inlet device, wheel type recognition device, jitter detection apparatus, the labelling apparatus of beating, dynamic balance detecting device, transient equilibrium identity device, sorting equipment, material conveying device, electric control gear.Wheel hub inlet device 1, wheel type recognition device 2, glitch detection adorn 3, the labelling apparatus 4 of beating, dynamic balance detecting device 5, transient equilibrium identity device 6, sorting equipment 8 connect into organic whole by material conveying device 7.
As shown in Figure 2, wheel type recognition device 2 is to be made of camera bellows 10, fluorescent light 11, ccd video camera 12, image processor 13, monitor 14, computing machine 15, positioning mechanical arm 16, electric control gear 17, ccd video camera 12 is installed on the support at camera bellows 10 tops, a fluorescent light 11 is installed at the camera bellows top simultaneously, and the bottom of camera bellows is equipped with positioning mechanical arm 16; Ccd video camera 12 connects image processor 13, is connected with computing machine 15 again, and computing machine one end connects electric control gear 17, and the other end connects monitor 14;
As shown in Figure 3, jitter detection apparatus 3 is to be made of expansion anchor clamps 18, the main shaft 19 of beating, the servomotor 20 of beating, displacement transducer 21, gauge head detent mechanism 22, and expansion anchor clamps 18 are contained in main shaft 19 upper ends of beating; The main shaft of beating connects the servomotor 20 of beating; Four displacement transducers 21 are contained on the linear slider of gauge head detent mechanism 22; The gauge head detent mechanism drives gauge head and displacement transducer 21 contacts clamping respectively on the interior outer rim of the wheel hub on the expansion anchor clamps of main shaft upper end;
As shown in Figure 4, dynamic balance detecting device 5 is to be made of expansion jig 23, strain transducer 24, transient equilibrium main shaft 25, balance servomotor 26, and expansion jig 23 is connected with transient equilibrium main shaft 25; Transient equilibrium main shaft one end connects strain transducer 24, and the other end connects balance servomotor 26.
The wheel hub inlet device
Adopt the SMC pneumatic element to drive inlet and stop mechanical arm, when in the inlet device wheel hub being arranged, do not have wheel as if the wheel type recognition device that is arranged in its rear portion this moment, then inlet stops that mechanical arm will cooperate the transmission roller that wheel hub is pushed in the wheel type recognition device; And if just in time also have a wheel in this hour wheel type recognition device, then the mechanical arm that stops of inlet device will stop that wheel enters into recognition device, thereby avoid wheel to collide mutually, after the wheel in recognition device was transferred to jitter detection apparatus, the mechanical arm that stops of inlet was just let pass.So just, realized only sending into each time the effect of a wheel type in the recognition device.
Wheel type recognition device
Automatic identification equipment mainly is to make machine recognize wheel type specification automatically earlier before different wheel types is detected, and then accesses relevant detection program and detected parameters automatically according to different wheel types.The automatic expansion anchor clamps of big gripping range mainly be solve just can all different wheel types of clamping with a sleeve clamp requirement, owing to having increased above two kinds of configurations, this equipment just can have been realized the unmanned measuring ability of automatic on-line swinging cross.
Ccd video camera is installed on the support at camera bellows top, and a fluorescent light is installed at the camera bellows top simultaneously, and camera bellows can be avoided the interference of extraneous light to video camera, and simultaneously, the fluorescent light on its top can provide a stable illuminance environment to video camera.And the wheel hub on the production line passes through from the camera bellows bottom successively, when wheel hub passes through bottom camera bellows, positioning mechanical arm can be adjusted the location to wheel hub, the CCD camera that is positioned at the camera bellows top then just can be captured wheel hub, just the raw image data of capturing acquisition is sent in the image processor then image is handled computing.Processor after to Flame Image Process, just with picture library in the wheel type compare calculating, draw wheel type model at last, at last wheel type type information is sent to monitor so that operator's monitoring, also wheel type information is sent in the computing machine in the electric control gear simultaneously.
Jitter detection apparatus
Behind the chucking of wheel hub location, according to the dimensional requirement that will detect wheel hub, servomotor touches four displacement sensors on two bcad seatss of wheel hub from radial direction and axial direction respectively automatically, the rotation of driven by servomotor wheel hub, inductor is sent to data handling system with detected signal and calculates.
Automatically the expansion anchor clamps are contained in the main shaft upper end of beating, four displacement transducers are contained on the linear slider of gauge head detent mechanism, during detection, automatic expansion clamp wheel hub, the gauge head detent mechanism drives gauge head and displacement transducer contacts respectively on the interior outer rim of wheel hub, the servomotor of beating then drives the main axis rotation of beating by belt, displacement transducer interior outer rim axially and the radial displacement change information be sent in the computing machine in the electric control gear, computing machine is by handling filtering to these original signals, and what draw each wheel rim at last radially reaches axial runout amount and harmonic content.
The marking device of beating
This device can mark the height point or the low dot location of beating of wheel hub or harmonic wave automatically according to the requirement of using that is provided with at hub surface.
Dynamic balance detecting device
The wheel hub balance detection is made up of two strain transducers and servo drive motor and pneumatic chucking device.
Sense channel and position: two passages (interior outerplanar)
Computational item: unbalancing value and angle, couple unbalance amount and angle, static-unbalance and angle.Automatically the expansion anchor clamps are contained in transient equilibrium main shaft upper end, two strain transducers are contained in transient equilibrium main shaft side, during detection, automatic expansion clamp wheel hub, the servomotor of beating then drives the transient equilibrium main axis rotation by belt, two strain transducers change signal to the main shaft vibrations and are sent in the computing machine in the electric control gear, and computing machine calculates unbalancing value and phase place and the static-unbalance and the phase place thereof of wheel hub at last by these original signals are handled and filtering.
The transient equilibrium labelling apparatus
Identification point: can be according to user's requirement, automatically with the wheel hub transient equilibrium or statically balanced light/the emphasis station location marker is on hub surface.
Computing machine
Native system is controlled the whole course of action of machine by industrial computer, simultaneously, to various transducing signals gather, filtering and corresponding adaptive calculating, draw results such as jitter values, harmonic value, transient equilibrium value, static equilibrium value at last, and these testing results deposited in computer hard disc.
Sorting equipment
After identification procedure was finished, wheel hub was sent to exit portion, by pneumatic letter sorting mechanical arm and conveyer, qualified and underproof wheel hub was sorted out automatically, was sent to appointed positions separately.
Finish full-automatic dynamic wheel balancing, the process of the online detection of the one of beating is:
The wheel hub inlet device is the each a kind of automatic feeding of sending in the wheel hub recognition device of a kind of wheel hub with the different size model.Wheel type recognition device is after receiving the wheel hub that the wheel hub inlet device sends, just starting ccd video camera captures wheel hub, image of capturing is handled and by after drawing the wheel type after comparing calculating with wheel type database at it, access this detection of taking turns type by computing machine parameter and trace routine are set, so that this wheel hub is carried out correct beating and the transient equilibrium detection.After recognition device identified the wheel type, gearing 7 was sent to wheel hub in the jitter detection apparatus 3, and jitter detection apparatus clamps and relevant detection wheel hub with parameter according to the model that wheel type recognition device identifies.After glitch detection finished, the main shaft band of beating that wheel hub rotates to the high point of wheel hub or low dot location stops, and the labelling apparatus of beating then makes marks to the extreme point of this wheel hub.After the mark of beating finished, the main shaft of beating unclamped wheel hub, and gearing is sent to wheel hub in the dynamic balance detecting device from jitter detection apparatus then.The model that dynamic balance detecting device identifies according to wheel type recognition device accesses detected parameters and wheel hub is clamped, rotates and detects.Transient equilibrium detect finish after, transient equilibrium main shaft band that wheel hub rotates to dubbing of the uneven point of wheel hub or stop in the emphasis position, the transient equilibrium main shaft unclamps wheel hub then.After the transient equilibrium main shaft unclamped wheel hub, gearing was sent to wheel hub in the transient equilibrium labelling apparatus, and the transient equilibrium labelling apparatus just gives dubbing of this wheel hub or mark is made in the emphasis position.After the transient equilibrium mark was finished, wheel hub was sent in the sorting equipment, and in sorting equipment, qualified wheel hub is fed to certified products outlets, and unacceptable product is joined and is sent to the unacceptable product outlet.Whole testing process and mechanical transmission action are by computer control in the electric control gear.
Claims (4)
1. full-automatic dynamic wheel balancing, the one of beating on-line detecting system, comprise: the wheel hub inlet device, wheel type recognition device, jitter detection apparatus, the labelling apparatus of beating, dynamic balance detecting device, the transient equilibrium identity device, sorting equipment, material conveying device, electric control gear, camera bellows, fluorescent light, ccd video camera, image processor, monitor, computing machine, positioning mechanical arm, electric control gear, the expansion anchor clamps, the main shaft of beating, the servomotor of beating, displacement transducer, the gauge head detent mechanism is characterized in that: wheel hub inlet device (1), wheel type recognition device (2), glitch detection dress (3), the labelling apparatus (4) of beating, dynamic balance detecting device (5), transient equilibrium identity device (6), sorting equipment (8) all connects into an integral body by material conveying device (7).
2. full-automatic dynamic wheel balancing as claimed in claim 1, the one of beating on-line detecting system, it is characterized in that: the described type recognition device (2) of taking turns is to be made of camera bellows (10), fluorescent light (11), ccd video camera (12), image processor (13), monitor (14), computing machine (15), positioning mechanical arm (16), electric control gear (17), ccd video camera (12) is installed on the support at camera bellows (10) top, a fluorescent light (11) is installed at the camera bellows top simultaneously, and the bottom of camera bellows is equipped with positioning mechanical arm (16); Ccd video camera (12) connects image processor (13) and is connected with computing machine (15), and computing machine one end connects electric control gear (17), and the other end connects monitor (14).
3. full-automatic dynamic wheel balancing as claimed in claim 1, the one of beating on-line detecting system, it is characterized in that: described jitter detection apparatus (3) is to be made of expansion anchor clamps (18), the main shaft of beating (19), the servomotor of beating (20), displacement transducer (21), gauge head detent mechanism (22), and expansion anchor clamps (18) are contained in the main shaft of beating (19) upper end; The main shaft of beating connects the servomotor (20) of beating; Four displacement transducers (21) are contained on the linear slider of gauge head detent mechanism (22); The gauge head of gauge head detent mechanism and displacement transducer (21) contact respectively on the interior outer rim of wheel hub.
4. full-automatic dynamic wheel balancing as claimed in claim 1, the one of beating on-line detecting system, it is characterized in that: described dynamic balance detecting device (5) is to be made of expansion jig (23), strain transducer (24), transient equilibrium main shaft (25), balance servomotor (26), and expansion jig (23) is connected with transient equilibrium main shaft (25); Transient equilibrium main shaft one side connects strain transducer (24), and the other end connects balance servomotor (26).
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010206802662U CN201935783U (en) | 2010-12-27 | 2010-12-27 | Fully-automatic integrated online detection system for dynamic balance and bouncing of vehicle wheel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010206802662U CN201935783U (en) | 2010-12-27 | 2010-12-27 | Fully-automatic integrated online detection system for dynamic balance and bouncing of vehicle wheel |
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| CN201935783U true CN201935783U (en) | 2011-08-17 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102128705A (en) * | 2010-12-27 | 2011-07-20 | 沈阳林敏智能检测设备有限公司 | Integration online detection system for full-automatic wheel dynamic balance and hop |
| CN103273487A (en) * | 2013-06-09 | 2013-09-04 | 江苏天宏自动化科技有限公司 | Photographing and positioning system for aluminum alloy wheel rims |
| CN105059872A (en) * | 2015-08-28 | 2015-11-18 | 江苏天宏自动化科技有限公司 | Visual system for recognizing model of hub and deburring window |
| CN105171138A (en) * | 2015-08-28 | 2015-12-23 | 江苏天宏自动化科技有限公司 | Multi-station robot deburring system |
-
2010
- 2010-12-27 CN CN2010206802662U patent/CN201935783U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102128705A (en) * | 2010-12-27 | 2011-07-20 | 沈阳林敏智能检测设备有限公司 | Integration online detection system for full-automatic wheel dynamic balance and hop |
| CN102128705B (en) * | 2010-12-27 | 2013-05-29 | 沈阳林敏智能检测设备有限公司 | Integration online detection system for full-automatic wheel dynamic balance and hop |
| CN103273487A (en) * | 2013-06-09 | 2013-09-04 | 江苏天宏自动化科技有限公司 | Photographing and positioning system for aluminum alloy wheel rims |
| CN105059872A (en) * | 2015-08-28 | 2015-11-18 | 江苏天宏自动化科技有限公司 | Visual system for recognizing model of hub and deburring window |
| CN105171138A (en) * | 2015-08-28 | 2015-12-23 | 江苏天宏自动化科技有限公司 | Multi-station robot deburring system |
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Granted publication date: 20110817 |
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