CN201928910U - Continuous tea fixing and carding machine - Google Patents
Continuous tea fixing and carding machine Download PDFInfo
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- CN201928910U CN201928910U CN2011200029266U CN201120002926U CN201928910U CN 201928910 U CN201928910 U CN 201928910U CN 2011200029266 U CN2011200029266 U CN 2011200029266U CN 201120002926 U CN201120002926 U CN 201120002926U CN 201928910 U CN201928910 U CN 201928910U
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Abstract
The utility model relates to a continuous tea fixing and carding machine, which comprises a rack, a pan body, a heat source device, a transmission mechanism and the like, wherein the pan body is arranged above the rack, the two ends of the pan body are respectively provided with a feed hopper and a discharge hopper, and the heat source device is arranged at the bottom of the pan body. The continuous tea fixing and carding machine is characterized in that a pan rack which can move back and forth relative to the rack is arranged between the heat source device and the rack; one end of the pan body is hinged with the pan rack, the other end of the pan body is connected with the pan rack in a transversely positioned way and a longitudinally and relatively lifting way, a heat preserving cover which can cover partial pan body is arranged above the pan body, a plurality of air vents are arranged on the wall of the heat preserving cover, and one hot air supply branch pipe is arranged on the pan edge of each pan groove of the pan body; and one end of the heat source device is hinged with the rack and the other end of the heat source device is connected with the rack in a relatively lifting way. After the heat preserving cover and the hot air supply branch pipes are added, the continuous tea fixing and carding machine has the dual functions of fixing and carding; and since the pan body and the heat source device are obliquely arranged in a lifting way, after the front part and the rear part of the continuous tea fixing and carding machine are connected with other machines, continuous production can be realized.
Description
[technical field]
The utility model belongs to a kind of machine for processing tea, especially belongs to a kind of tealeaves continuous de-enzyming carding machine that completes, manages bar that integrates.
[background technology]
In the making of green tea tealeaves such as bar shaped tea, flat tea, completing, manage bar is requisite operations of two steps, during making, destroy the activity of enzyme in the tealeaves earlier by high temperature, prevent the Polyphenols oxidation to change, keep the emerald green characteristic of green tea, then, be placed on again and manage bar on the carding machine, make difform tealeaves.The mechanical type that is used to complete, manage bar in the known technology is a lot, but, the following problem of ubiquity in actual applications: 1, the enzyme deactivating and strip sorting extension set carries out step by step, complete earlier and afterwards manage bar, the back water-removing leaves is arranged unordered, poor plasticity owing to complete, reasons such as old tender degree difficulty or ease grasp cause the forming effect difference and influence tea leaf quality.2, the power of the existing class machinery that completes all more than 20kW, is added the carding machine of back, and not only equipment investment is big, power consumption is high, but also needs to drop into more administrative staff, thereby causes production cost too high.
[summary of the invention]
For overcoming the problems referred to above that prior art exists, the utility model aims to provide a kind of tealeaves continuous de-enzyming carding machine, these facility have the enzyme deactivating and strip sorting dual-use function, not only can finish enzyme deactivating and strip sorting two procedures by a machine, and, because the course of work of this machine meets tea making mechanism, solved well that water-removing leaves is arranged unordered, poor plasticity and old tender degree is difficult for problems such as grasps, in the raising tea leaf quality, also reduced production cost; Moreover reasonable in design, the compact conformation of this machine is fit to realize the serialization production operation with other machinery coupling use.
For achieving the above object, the utility model has adopted following technical scheme:
The structure of this continuous de-enzyming carding machine: comprise frame, pot body, heat power supply device and transmission mechanism; For the pot groove of " U " font is formed, a pot body that can be reciprocating under transmission mechanism drives is arranged on above the frame, the two ends of pot body are respectively equipped with feed hopper and discharge bucket by many cross sections; Heat power supply device is positioned at the bottom of pot body, it is characterized in that: also be provided with a pot frame of can relative frame making horizontal reciprocating movement between heat power supply device and the frame; One end of pot body is hinged with the pot frame, the other end and pot frame through the elevating mechanism assembly do located lateral, vertically can relative lifting connection, the top of pot body has the stay-warm case of a topped local pot body, have numerous air-vents on the cover wall of stay-warm case, the pot edge of every pot groove of pot body is provided with a hot blast and carries arm; One end and the frame of heat power supply device are hinged, the other end and frame through the elevating mechanism assembly do can relative lifting connection.During operation, tealeaves falls in pot groove from feed hopper, and owing to a pot body tilts towards discharge bucket, and under reciprocating effect, the tealeaves in the pot groove moves forward along incline direction, realizes the continuous arranging bar.Meanwhile, hot blast carries arm to every pot groove heat air delivery, and in the time of in tealeaves enters tunnel-shaped stay-warm case, temperature raises suddenly, thus while the purpose that realization completed, managed bar.
During concrete enforcement, described pot body is provided with the last one air-intake device, by force air-intake device by hot blast carry arm, hot blast delivery main, fixedly airduct, blower fan and the heating that is arranged in the fixing airduct constitute; Fixedly but airduct is done axially being connected of relative motion with the hot blast delivery main, and fixedly the rear end of airduct links through bellows and blower fan; All hot blasts carry arm to be collected in the hot blast delivery main.
During concrete enforcement, be movably equipped with the even blade of two rows on the baseplane of feed hopper, every row is even, and blade has many, every even blade of water conservancy diversion by a dog screw activity orientation on the baseplane of feed hopper.By adjusting the anglec of rotation of the even blade of every water conservancy diversion, the even blade of shunting, can realize the purpose of evenly carrying bright leaf to every pot groove.
During concrete enforcement, described elevating mechanism assembly is by lifting nut, screw rod cover, lifting screw, bevel gear, rolling bearing, driven axle, driving shaft, driving gear, driven gear; Four rolling bearings are fixed on the frame by securing member, and per 2 rolling bearings are a pair of, are respectively applied for to admit driven axle and driving shaft, and driving gear is set in the middle of the driving shaft; Two of driven axle is provided with the bevel gear of one 90 degree respectively, and the middle part is provided with driven gear; Lifting nut and screw rod cover all are fixed on the both sides of frame; Lifting screw is vertical shape setting, and the bottom of its shaft has screw thread, and thread segment is set in lifting nut and the screw rod cover, and does not have the top shaft of screw thread and the Connection Block of heater left bottom to be hinged.
Compared with prior art, the utility model is a machine tool with existing carding machine, done innovation in following several respects: after 1, setting up stay-warm case and hot blast conveying arm, make this machine possess the enzyme deactivating and strip sorting function simultaneously, and the technology of managing bar while completing meets tea making mechanism more, therefore, having solved prior art enzyme deactivating and strip sorting extension set well carries out step by step, complete earlier and afterwards manage bar, that the back water-removing leaves that completes is arranged is unordered, poor plasticity, the not wield problem of old tender degree, it is good to have forming effect, the tea leaf quality advantages of higher.2, by lift setting, pot body, heat power supply device, and under the reciprocating effect of pot body, make the motion of tealeaves realization, therefore, behind other mechanical connections of front and back, can realize the serialization production operation from feed hopper to the discharge bucket direction.3, after setting up even blade on the baseplane of feed hopper, tealeaves can be entered in every pot groove very equably, thereby the tealeaves after helping guaranteeing to process improve product specification in the uniformity of aspects such as color and luster, appearance.4, reasonable in design by adjusting pot body gradient, can be controlled the holdup time of tealeaves in the pot groove, thereby be fit to the processing and fabricating of different local tea varieties, different phase tealeaves, and applicability is good; Even make pot body and heat power supply device both spacings in dynamic adjustment process also can keep definite value, homogeneous heating, effective by elevating mechanism.
[description of drawings]
Fig. 1 is the side-looking structural representation of an embodiment of the utility model.
Fig. 2 is that the A of strong air-intake device 5 among Fig. 1 is to figure.
Fig. 3 is that the B of feed hopper 6 among Fig. 1 is to figure.
Fig. 4 is that the K of elevating mechanism assembly 8 among Fig. 1 is to enlarged drawing
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is the enlarged drawing of P among Fig. 1.
Among the figure: frame 1, lower support wheel assembly 2, supporting seat 21, back shaft 22, compression axis 23, set screw 24, rolling bearing 25.Riser guide 3, upper support wheel assembly 4, upper support seat 41.Strong air-intake device 5, hot blast delivery main 51, fixedly airduct 52, fixed head 53, heating 54, coupling 55, nipple 56, elbow 57, bellows 58, blower fan 59.Feed hopper 6, water conservancy diversion is spared blade 61, leafing road 611, dog screw 62 is shunted equal blade 63, and hot blast is carried arm 7, elevating mechanism assembly 8, lifting nut 80, screw rod cover 81, lifting screw 82.Bevel gear 83, rolling bearing 84, driven axle 85, driving shaft 86, driving gear 87, driven gear 88, rocking handle link 89.Pot body 9, stay-warm case 10, transmission mechanism 11, spacing clip wheel 12, heat power supply device 13, pot frame 14, track 141, Connection Block 142, discharge bucket 15.
[specific embodiment]
Referring to Fig. 1.This machine is whole from left to right elongated, provides power by transmission mechanism 11.Be followed successively by frame 1, pot frame 14, heat power supply device 13 and pot body 9 from bottom to top.Pot frame 14 is supported by four pairs of lower support wheel assemblies 2 that are installed on four angles, frame 1 top respectively.The left side of pot body 9 is a feed hopper 6, and the right is a discharge bucket 15, is skewed.The bottom of right side of pot body 9 is hinged on pot frame 14, the left side is connected with heat power supply device 13 through upper support wheel assembly 4, move back and forth in order to make pot body 9 and pot frame 14 keep synchronous, the bottom-hinged of the top of riser guide 3 and pot body 9, the bottom is made the lift close-fitting with a pot frame 14 and is connected.Described lift close-fitting connection is meant: pot body 9 both can be done to move back and forth synchronously with pot frame 14, and a pot frame 14 is made vertical displacement movement relatively again.Strong air-intake device 5 is arranged on the left side of pot body 9.
In conjunction with Fig. 6.Lower support wheel assembly 2 is by supporting seat 21, back shaft 22, compression axis 23, set screw 24, rolling bearing 25 compositions such as grade.Supporting seat 21 is fixedly mounted on the frame 1, and level is to being fixed on the supporting seat 21 successively for back shaft 22 and compression axis 23, and two rolling bearings 25 are fastened on respectively on back shaft 22 and the compression axis 23, are used to admit track 141 between back shaft 22 and the compression axis 23.Track 141 is fixed on the frame of pot frame 14.Set screw 24 can make compression axis 23 produce oscilaltions, thereby changes rolling bearing on the compression axis 23 to the pretightning force of track 141, guarantees that pot frame 14 makes horizontal reciprocating movement (direction of motion is perpendicular to paper) along left and right sides track 141.
In conjunction with Fig. 4, Fig. 5.The right of heat power supply device 13 is hinged on the frame 1, and the left side is connected on the frame 1 by elevating mechanism assembly 8.Elevating mechanism assembly 8 is made of lifting nut 80, screw rod cover 81, lifting screw 82, bevel gear 83, rolling bearing 84, driven axle 85, driving shaft 86, driving gear 87, driven gear 88 etc.Four rolling bearings 84 are fixed on the frame 1 by securing member, and per 2 rolling bearings 84 are a pair of, are respectively applied for to admit driven axle 85 and driving shaft 86, and driving gear 87 is set in the middle of the driving shaft 86.Two of driven axle 85 is provided with the bevel gear 83 of one 90 degree respectively, and the middle part is provided with driven gear 88.Lifting nut 80 and screw rod cover 81 all are fixed on the both sides of frame 1.Lifting screw 82 is vertical shape setting, and the bottom of its shaft has screw thread, and thread segment is set in lifting nut 80 and the screw rod cover 81, and does not have the top shaft of screw thread and the Connection Block 142 of heater 13 left bottom to be hinged.
When needing lifting heater 13 and pot body 9, special-purpose rocking bar is inserted in the rocking handle link 89, rotate driving shaft 86, drive driven gear 86, driven axle 85, bevel gear 83, lifting nut 80 rotations successively through driving gear 87, because screw rod cover 81 is for fixedly installing, therefore, lifting nut 80 can drive lifting screw 82 and move both vertically up and down, thereby realizes adjusting synchronously the gradient purpose of heater 13 and pot body 9.
The innovative point of this machine-operated key is that stay-warm case 10 and hot blast conveying arm 7 are set on pot body 9.Pot body 9 is made up of for the pot groove of " U " font many cross sections.Stay-warm case 10 is arranged on the top of pot body 9, is the tunnel-like setting, and the position is good with middle leading portion, that is: some pot groove of the front end of stay-warm case 10 is exposed outside, helps breathing freely.Have numerous air-vents on the cover wall of stay-warm case 10, the shape of stay-warm case 10 can be flat roof type or arch, is good with arch, in case water droplet falls in pot groove.Stay-warm case 10 can be done movable setting, so that be adjusted at the relative position on pot groove as required, adjusts the zone that completes flexibly, not only can satisfy the requirement of different user, different tea green-keepings, goes back easy cleaning.
In conjunction with Fig. 3.The baseplane of feed hopper 6 is skewed, is movably equipped with the even blade of two rows on it, above a row be the even blade 61 of water conservancy diversion, below a row be the equal blade 63 of shunting, every row has some formations, is located by a dog screw 62 for every.Above the even blade 61 of row's water conservancy diversion be spill and arrange, below one arrange linearly that shape is arranged.Every length is identical with the width of single U-shaped pot groove, highly is about 20mm.When tealeaves drops on even blade 61 enclosing region of water conservancy diversion that spill arranges, rotate the even blade 61 of water conservancy diversion and can adjust the size in leafing road 611, make tealeaves be diverted to the equal blade of shunting 63 places that linear is arranged uniformly as far as possible, shunt equal blade 63 and play the even leaf effect of secondary.Adjust the anglec of rotation of the equal blade 63 of shunting, tealeaves is entered in each U-shaped pot groove more uniformly, the tealeaves amount that realizes each U-shaped pot groove equates, avoid not waiting inconsistent problems such as the tealeaves that causes is tender always, shape, guarantee the uniformity of tea leaf quality in the source because of tealeaves amount in each U-shaped pot groove.
In conjunction with Fig. 2.Strong air-intake device 5 is by hot blast delivery main 51, and fixedly airduct 52, fixed head 53, and heating 54, coupling 55, nipple 56, elbow 57, bellows 58, blower fan 59 constitutes.Hot blast delivery main 51 is welded on the below, left side of pot body 9, and all hot blasts carry arm 7 to be collected in the hot blast delivery main 51.Fixedly airduct 52, heating 54, coupling 55, nipple 56, elbow 57 are fixed on the heat power supply device 13 through fixed head 53, and bellows 58, blower fan 59 are fixed on the frame 1.During work, the cold wind that blower fan 59 is blown into becomes hot blast through the heating of heating 54, and hot blast is dispensed to each hot blast through hot blast delivery main 51 and carries arm 7, delivers at last in each pot groove.When pot body 9 moves back and forth, hot blast delivery main 51 movement therewith, it is motionless that miscellaneous part then keeps.When pot body 9 will be regulated gradient, except that blower fan 59 maintained static, miscellaneous part then passed through bellows 58 with pot body 9 and heat power supply device 13 1 liftings, when having realized operation, and the purpose of reciprocating motion and elevating movement mutually noninterfere.
The course of work is as follows: when this machine and other machinery connected, bright leaf was delivered in the feed hopper 6 by conveyer belt or other machinery, under the equal blade 61 of water conservancy diversion, equal blade 61 effects of shunting, evenly fell in pot groove.Because pot body 9 tilts towards discharge bucket 15, and under the reciprocating motion effect of pot frame 14, therefore, tealeaves in the pot groove moves forward along incline direction, meanwhile, strong air-intake device 5 carries arm 7 to every pot groove heat air delivery, in the time of in tealeaves enters tunnel-shaped stay-warm case 10 through hot blast delivery main 51, hot blast, temperature raises suddenly, while the purpose that realization completed, managed bar.At last, the tealeaves that completes, manages bar slips out from discharge bucket 15, enters next process.
Claims (4)
1. a continuous de-enzyming carding machine comprises frame (1), pot body (9), heat power supply device (13) and transmission mechanism (11); For the pot groove of " U " font is formed, the reciprocating pot body (9) of energy is arranged on frame (1) top under transmission mechanism (11) drives, the two ends of pot body (9) are respectively equipped with feed hopper (6) and discharge bucket (15) by many cross sections; Heat power supply device (13) is positioned at the bottom of a pot body (9), it is characterized in that: also be provided with a pot frame (14) of can relative frame (1) making horizontal reciprocating movement between heat power supply device (13) and the frame (1); One end of pot body (9) is hinged with pot frame (14), the other end and pot frame (14) through elevating mechanism assembly (8) do located lateral, vertically can relative lifting connection, the top of pot body (9) has the stay-warm case (10) of a topped local pot body (9), have numerous air-vents on the cover wall of stay-warm case (10), the pot edge of every pot groove of pot body (9) is provided with a hot blast and carries arm (7); One end of heat power supply device (13) and frame (1) are hinged, the other end and frame (1) through elevating mechanism assembly (8) do can relative lifting connection.
2. a kind of continuous de-enzyming carding machine as claimed in claim 1, it is characterized in that: described pot body (9) is provided with the last one air-intake device (5), and strong air-intake device (5) is carried arm (7), hot blast delivery main (51), fixedly airduct (52), blower fan (59) and be arranged on fixedly interior heating (54) formation of airduct (52) by hot blast; Fixedly airduct (52) with hot blast delivery main (51) but do axially being connected of relative motion, fixedly the rear end of airduct (52) links through bellows (58) and blower fan (59); All hot blasts carry arm (7) to be collected in the hot blast delivery main (51).
3. a kind of continuous de-enzyming carding machine as claimed in claim 1, it is characterized in that: be movably equipped with the even blade (61,63) of two rows on the baseplane of feed hopper (6), every row spares blade (61,63) and has many, the even blade (61,63) of every water conservancy diversion by a dog screw (62) activity orientation on the baseplane of feed hopper (6).
4. a kind of continuous de-enzyming carding machine as claimed in claim 1 is characterized in that: described elevating mechanism assembly (8) is made up of lifting nut (80), screw rod cover (81), lifting screw (82), bevel gear (83), rolling bearing (84), driven axle (85), driving shaft (86), driving gear (87), driven gear (88); Four rolling bearings (84) are fixed on the frame (1) by securing member, and per 2 rolling bearings (84) are a pair of, are respectively applied for to admit driven axle (85) and driving shaft (86), and driving gear (87) is set in the middle of the driving shaft (86); Two of driven axle (85) is provided with the bevel gear (83) of one 90 degree respectively, and the middle part is provided with driven gear (88); Lifting nut (80) and screw rod cover (81) all are fixed on the both sides of frame (1); Lifting screw (82) is vertical shape setting, and the bottom of its shaft has screw thread, and thread segment is set in lifting nut (80) and the screw rod cover (81), and does not have the top shaft of screw thread and the Connection Block (142) of heater (13) left bottom to be hinged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200029266U CN201928910U (en) | 2011-01-01 | 2011-01-01 | Continuous tea fixing and carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200029266U CN201928910U (en) | 2011-01-01 | 2011-01-01 | Continuous tea fixing and carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201928910U true CN201928910U (en) | 2011-08-17 |
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ID=44440457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200029266U Expired - Fee Related CN201928910U (en) | 2011-01-01 | 2011-01-01 | Continuous tea fixing and carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201928910U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102119746A (en) * | 2011-01-01 | 2011-07-13 | 浙江上洋机械有限公司 | Machine for continuously dewatering and combing tea leaves |
| CN104472737A (en) * | 2014-11-27 | 2015-04-01 | 浙江工业大学 | Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine |
| CN104814175A (en) * | 2015-04-25 | 2015-08-05 | 周捷明 | Swing-type tea de-enzyming and strip-tidying machine |
| CN110574799A (en) * | 2019-10-29 | 2019-12-17 | 安徽宣城华阳茶叶机械有限公司 | Continuous fixation strip tidying machine |
| CN111937973A (en) * | 2020-07-21 | 2020-11-17 | 晴隆县兴鑫茶业有限公司 | Automatic strip arrangement and sectional heating and fixation integrated machine for strip-shaped tea |
-
2011
- 2011-01-01 CN CN2011200029266U patent/CN201928910U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102119746A (en) * | 2011-01-01 | 2011-07-13 | 浙江上洋机械有限公司 | Machine for continuously dewatering and combing tea leaves |
| CN104472737A (en) * | 2014-11-27 | 2015-04-01 | 浙江工业大学 | Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine |
| CN104472737B (en) * | 2014-11-27 | 2018-03-06 | 浙江工业大学 | Drive lacking multi-rod intellectuality tealeaves continuous shaking carding machine |
| CN104814175A (en) * | 2015-04-25 | 2015-08-05 | 周捷明 | Swing-type tea de-enzyming and strip-tidying machine |
| CN110574799A (en) * | 2019-10-29 | 2019-12-17 | 安徽宣城华阳茶叶机械有限公司 | Continuous fixation strip tidying machine |
| CN110574799B (en) * | 2019-10-29 | 2021-08-31 | 安徽宣城华阳茶叶机械有限公司 | Continuous fixation strip tidying machine |
| CN111937973A (en) * | 2020-07-21 | 2020-11-17 | 晴隆县兴鑫茶业有限公司 | Automatic strip arrangement and sectional heating and fixation integrated machine for strip-shaped tea |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110817 Termination date: 20140101 |