CN201925020U - Device for prolonging operation and maintenance time of generator set - Google Patents
Device for prolonging operation and maintenance time of generator set Download PDFInfo
- Publication number
- CN201925020U CN201925020U CN2010205619443U CN201020561944U CN201925020U CN 201925020 U CN201925020 U CN 201925020U CN 2010205619443 U CN2010205619443 U CN 2010205619443U CN 201020561944 U CN201020561944 U CN 201020561944U CN 201925020 U CN201925020 U CN 201925020U
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- oil
- filter
- generator set
- fuel
- machine oil
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Abstract
The utility model provides a device for prolonging operation and maintenance time of a generator set, comprising an engine oil automatic replenishing component and a detection and control unit thereof, wherein the engine oil automatic replenishing component comprises an engine oil pump, a new engine oil solenoid valve and a waste engine oil solenoid valve which are controlled by the detection and control unit; the detection and control unit comprises an engine oil pressure transducer, an engine oil temperature transducer and fuel pressure transducer, a transducing signal treatment circuit, a control signal output circuit, an abnormal alarming circuit and a generator set operation time recording circuit; an engine oil filter is a parallel engine oil filter; a fuel oil primary filter is a serial fuel oil primary filter; and oil-water separator is arranged between a fuel pump and a fuel tank; an air filter is an air pre-filter serially connected to a clean air filter; and an engine oil maintainer is a mechanical engine oil maintainer. The device for prolonging operation and maintenance time of a generator set provided by the utility model has the advantages that the continuous operation time and operation maintenance time of the generator set are prolonged obviously, and the engine filter, the fuel oil filter and the air pre-filter are prevented from replacing frequently.
Description
Technical field
The utility model relates to generator set, particularly relates to a kind of device that prolongs the generator set operation maintenance time.
Background technique
The unattended frontier sentry of existing employing diesel oil or the power supply of gasoline engine generator group, field exploration, communication base station etc., when diesel oil or gasoline engine generator group accumulated running time reach the maintenance time of regulation, there is the frequent problem of changing oil filter, fuel filter, air filter.
Summary of the invention
A technical problem to be solved in the utility model is the defective that remedies above-mentioned prior art, and a kind of device that prolongs the generator set operation maintenance time is provided.
Another technical problem to be solved in the utility model is the defective that remedies above-mentioned prior art, and the another kind of device that prolongs the generator set operation maintenance time is provided.
A technical problem of the present utility model is solved by the following technical programs.
The device of this prolongation generator set operation maintenance time, comprise the oil filter that is connected with generator set respectively, thick fuel oil filter, air filter and machine oil maintainer, and the fuel pump that is connected with thick fuel oil filter, described machine oil maintainer one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, and the other end is connected to new sump by the machine oil pipeline.
The apparatus features of this prolongation generator set operation maintenance time is:
Be provided with apparatus for automatically replenishing oil parts and detect control unit.
Described apparatus for automatically replenishing oil parts comprise oil pump, new machine oil solenoid valve, used oil solenoid valve, described oil pump one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, the other end is connected to an end of new machine oil solenoid valve, used oil solenoid valve respectively by the machine oil pipeline, the other end of described new machine oil solenoid valve is connected to new sump, the other end of described used oil solenoid valve is connected to the used oil case, and described oil pump, new machine oil solenoid valve, used oil solenoid valve are controlled by described detection control unit.
Described detection control unit comprises oil pressure sensor, oil temperature sensor that is installed in the generator set oil sump and the fuel pressure transmitter that is installed in the generator set fuel tank, and transducing signal processing circuit, control signal output circuit, abnormality alarming circuit and generator set operating time log circuit.
Described oil filter is at least two oil filter that the oil strainer identical with former oil strainer composes in parallel, and is used for filtering the mechanical admixture that generator machine operation process occurs.
Described thick fuel oil filter is the thick level fuel oil filter that at least two thick level fuel oil filters are composed in series, and is used for filtering out earlier the coarse impurities of fuel oil.
Between described fuel pump and fuel tank, be provided with described oil and water seperator, be used for the fuel oil coarse filtration, and with the water separation in the fuel oil therein.
Described air filter is the air pre cleaner that is in series with the automatically cleaning air-strainer.Be used for the place abominable at environment, that dust is more and carry out the air pre-filtering, with the replacing time of obvious prolongation air filter.
Described machine oil maintainer is a mechanical type machine oil maintainer, need not electrical control, keep the oil level of generator set side and new machine oil side, when the engine oil pressure of generator set is reduced to outlier, automatically the machine oil in the new sump is added in the generator set, with the engine oil pressure of keeping generator set in normal range (NR).
A technical problem of the present utility model is solved by following further technological scheme.
Described fuel tank is big capacity fuel tank, and the original fuel tank of its Capacity Ratio increases nearly 50%.
Described oil filter is external oil filter, after by oil pump machine oil extract out being filtered, and blowback generator set again.
Described machine oil is a kind of in the CD level machine oil of regular grade and the high-grade CF level machine oil.Adopting the operation maintenance time of the generator set of CD level machine oil is 250 hours, and adopting the operation maintenance time of the generator set of CF level machine oil is 500 hours.
Another technical problem of the present utility model is solved by the following technical programs.
The device of this prolongation generator set operation maintenance time, comprise the oil filter that is connected with generator set respectively, thick fuel oil filter, air filter and machine oil maintainer, and the fuel pump that is connected with thick fuel oil filter, described machine oil maintainer one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, and the other end is connected to new sump by the machine oil pipeline.
The apparatus features of this prolongation generator set operation maintenance time is:
Described oil filter is at least two oil filter that the oil strainer identical with former oil strainer composes in parallel.Be used for filtering some mechanical admixtures that generator machine operation process occurs.
Described thick fuel oil filter is the thick level fuel oil filter that at least two thick level fuel oil filters are composed in series.Be used for filtering out earlier the coarse impurities of fuel oil.
Between described fuel pump and fuel tank, be provided with described oil and water seperator, be used for the fuel oil coarse filtration, and with the water separation in the fuel oil therein.
Described air filter is the air pre cleaner that is in series with the automatically cleaning air-strainer.Be used for the place abominable at environment, that dust is more and carry out the air pre-filtering, with the replacing time of obvious prolongation air filter.
Described machine oil maintainer is a mechanical type machine oil maintainer, need not electrical control, keep the oil level of generator set side and new machine oil side, when the engine oil pressure of generator set is reduced to outlier, automatically the machine oil in the new sump is added in the generator set, with the engine oil pressure of keeping generator set in normal range (NR).
Another technical problem of the present utility model is solved by following further technological scheme.
Described fuel tank is big capacity fuel tank, and the original fuel tank of its Capacity Ratio increases nearly 50%.
Described oil filter is external oil filter, after by oil pump machine oil extract out being filtered, and blowback generator set again.
Described machine oil is a kind of in the CD level machine oil of regular grade and the high-grade CF level machine oil.Adopting the operation maintenance time of the generator set of CD level machine oil is 250 hours, and adopting the operation maintenance time of the generator set of CF level machine oil is 500 hours.
The beneficial effect that the utility model is compared with the prior art is:
The utility model has obviously prolonged generator set continuous operating time and operation maintenance time, needn't frequently change oil filter, fuel oil filter and air pre cleaner.
Description of drawings
Fig. 1 is the composition schematic representation of the utility model embodiment one;
Fig. 2 is the composition schematic representation of the utility model embodiment two.
Embodiment
Below in conjunction with embodiment and contrast accompanying drawing the utility model is described.Embodiment one
The device of a kind of prolongation generator set operation maintenance time as shown in Figure 1, comprise the oil filter that is connected with generator set respectively, thick fuel oil filter, air filter and machine oil maintainer, and the fuel pump A that is connected with thick fuel oil filter, machine oil maintainer one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, and the other end is connected to new sump by the machine oil pipeline.
Be provided with apparatus for automatically replenishing oil parts and detect control unit.
Apparatus for automatically replenishing oil parts comprise oil pump B, new machine oil solenoid valve A, used oil solenoid valve B, oil pump B one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, the other end is connected to the end of new machine oil solenoid valve A, used oil solenoid valve B respectively by the machine oil pipeline, the other end of new machine oil solenoid valve A is connected to new sump, the other end of used oil solenoid valve B is connected to the used oil case, and oil pump B, new machine oil solenoid valve A, used oil solenoid valve B are by detecting control unit control.
Detect control unit and comprise oil pressure sensor, oil temperature sensor that is installed in the generator set oil sump and the fuel pressure transmitter that is installed in the generator set fuel tank, and transducing signal processing circuit, control signal output circuit, abnormality alarming circuit and generator set operating time log circuit.
Oil filter is at least two oil filter identical with former oil strainer and oil strainer composes in parallel.Be used for filtering some mechanical admixtures that generator machine operation process occurs.
Thick fuel oil filter is the thick level fuel oil filter that at least two thick level fuel oil filters are composed in series.Be used for filtering out earlier the coarse impurities of fuel oil.
Between fuel pump A and big capacity fuel tank, be provided with oil and water seperator, be used for the fuel oil coarse filtration, and with the water separation in the fuel oil therein.
Air filter is the air pre cleaner that is in series with the automatically cleaning air-strainer.Be used for the place abominable at environment, that dust is more and carry out the air pre-filtering, change the time with obvious prolongation air filter.
The machine oil maintainer is a mechanical type machine oil maintainer, need not electrical control, keep the oil level of generator set side and new machine oil side, when the engine oil pressure of generator set is reduced to outlier, automatically the machine oil in the new sump is added in the generator set, with the engine oil pressure of keeping generator set in normal range (NR).
Machine oil is a kind of in the CD level machine oil of regular grade and the high-grade CF level machine oil.Adopting the operation maintenance time of the generator set of CD level machine oil is 250 hours, and adopting the operation maintenance time of the generator set of CF level machine oil is 500 hours.
The working procedure of this embodiment one is as follows:
1) apparatus for automatically replenishing oil
Generator set consumes machine oil in running reduce engine oil pressure, when the detection control unit detects generator set engine oil pressure deficiency, control that used oil solenoid valve B in the automatic assisting vehicle oil parts closes, new machine oil solenoid valve A opens, oil pump B starts counter-rotating, new machine oil is pumped into the generator set fuel tank from new sump, with the engine oil pressure of keeping generator set in normal range (NR); When the detection control unit detected the generator set engine oil pressure in normal range (NR), the new machine oil solenoid valve A and the oil pump B that control in the automatic assisting vehicle oil parts closed, and stop to replenish machine oil.
2) change engine oil more automatically
When the generator set that detects the control unit record reaches more change engine oil setting value working time, confirm generator set off-duty or time-out, the new machine oil solenoid valve A that controls in the automatic assisting vehicle oil parts opens, and oil pump B starts and just changes, and extracts used oil out from generator set to the used oil case.
After detecting waste oil that control unit detects generator set and exhausting, control that used oil solenoid valve B in the automatic assisting vehicle oil parts closes, new machine oil solenoid valve A opens, oil pump B starts counter-rotating, new machine oil is pumped into the generator set fuel tank from new sump, with the engine oil pressure of keeping generator set in normal range (NR); When the detection control unit detected the generator set engine oil pressure in normal range (NR), the new machine oil solenoid valve A and the oil pump B that control in the automatic assisting vehicle oil parts closed, and stop to replenish machine oil.
3) prolong the fuel oil maintenance time
When the detection control unit detects the amount of fuel reduction of generator set, control fuel pump A starts, fuel oil is pumped into the fuel tank of generator set from big capacity fuel tank, when detecting amount of fuel that control unit detects generator set in normal range (NR), control fuel pump A closes, and realizes automatic oiling.
It is 250 hours that the device of this embodiment one adopts the operation maintenance time of the generator set of CD level machine oil, and adopting the operation maintenance time of the generator set of CF level machine oil is 500 hours.
Embodiment two
The device of a kind of prolongation generator set operation maintenance time as shown in Figure 2 is not to be provided with apparatus for automatically replenishing oil parts and to detect control unit with the difference of embodiment one.The startup of fuel pump A is manual control with closing.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field; under the prerequisite that does not break away from the utility model design, make some alternative or obvious modification that are equal to; and performance or purposes are identical, all should be considered as belonging to the scope of patent protection that the utility model is determined by claims of being submitted to.
Claims (8)
1. device that prolongs the generator set operation maintenance time, comprise the oil filter that is connected with generator set respectively, thick fuel oil filter, air filter and machine oil maintainer, and the fuel pump that is connected with thick fuel oil filter, described machine oil maintainer one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, the other end is connected to new sump by the machine oil pipeline, it is characterized in that:
Be provided with apparatus for automatically replenishing oil parts and detect control unit;
Described apparatus for automatically replenishing oil parts comprise oil pump, new machine oil solenoid valve, used oil solenoid valve, described oil pump one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, the other end is connected to an end of new machine oil solenoid valve, used oil solenoid valve respectively by the machine oil pipeline, the other end of described new machine oil solenoid valve is connected to new sump, the other end of described used oil solenoid valve is connected to the used oil case, and described oil pump, new machine oil solenoid valve, used oil solenoid valve are controlled by described detection control unit;
Described detection control unit comprises oil pressure sensor, oil temperature sensor that is installed in the generator set oil sump and the fuel pressure transmitter that is installed in the generator set fuel tank, and transducing signal processing circuit, control signal output circuit, abnormality alarming circuit and generator set operating time log circuit;
Described oil filter is at least two oil filter that the oil strainer identical with former oil strainer composes in parallel;
Described thick fuel oil filter is the thick level fuel oil filter that at least two thick level fuel oil filters are composed in series;
Between described fuel pump and fuel tank, be provided with described oil and water seperator;
Described air filter is the air pre cleaner that is in series with the automatically cleaning air-strainer;
Described machine oil maintainer is a mechanical type machine oil maintainer.
2. the device of prolongation generator set operation maintenance time as claimed in claim 1 is characterized in that:
Described fuel tank is big capacity fuel tank.
3. the device of prolongation generator set operation maintenance time as claimed in claim 1 or 2 is characterized in that:
Described oil filter is external oil filter
4. the device of prolongation generator set operation maintenance time as claimed in claim 3 is characterized in that:
Described machine oil is a kind of in the CD level machine oil of regular grade and the high-grade CF level machine oil.
5. device that prolongs the generator set operation maintenance time, comprise the oil filter that is connected with generator set respectively, thick fuel oil filter, air filter and machine oil maintainer, and the fuel pump that is connected with thick fuel oil filter, described machine oil maintainer one end is connected to the oil sump oil drain out of generator set by the machine oil pipeline, the other end is connected to new sump by the machine oil pipeline, it is characterized in that:
Described oil filter is at least two oil filter that the oil strainer identical with former oil strainer composes in parallel;
Described thick fuel oil filter is the thick level fuel oil filter that at least two thick level fuel oil filters are composed in series;
Between described fuel pump and fuel tank, be provided with described oil and water seperator;
Described air filter is the air pre cleaner that is in series with the automatically cleaning air-strainer;
Described machine oil maintainer is a mechanical type machine oil maintainer.
6. the device of prolongation generator set operation maintenance time as claimed in claim 5 is characterized in that:
Described fuel tank is big capacity fuel tank.
7. as claim 5 or the device of 6 described prolongation generator set operation maintenance times, it is characterized in that:
Described oil filter is external oil filter.
8. the device of prolongation generator set operation maintenance time as claimed in claim 7 is characterized in that:
Described machine oil is a kind of in the CD level machine oil of regular grade and the high-grade CF level machine oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205619443U CN201925020U (en) | 2010-10-14 | 2010-10-14 | Device for prolonging operation and maintenance time of generator set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205619443U CN201925020U (en) | 2010-10-14 | 2010-10-14 | Device for prolonging operation and maintenance time of generator set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201925020U true CN201925020U (en) | 2011-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205619443U Expired - Fee Related CN201925020U (en) | 2010-10-14 | 2010-10-14 | Device for prolonging operation and maintenance time of generator set |
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|---|---|
| CN (1) | CN201925020U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102536379A (en) * | 2012-01-19 | 2012-07-04 | 华为技术有限公司 | Automatic machine oil cleaning system, oil return pipeline of communicating vessel, and engine system |
| CN103217295A (en) * | 2013-03-28 | 2013-07-24 | 南京航空航天大学 | Ground test rack system of aviation piston engine |
| CN105019967A (en) * | 2015-08-05 | 2015-11-04 | 河南柴油机重工有限责任公司 | Pre-lubrication system of engine |
| CN106246279A (en) * | 2016-09-26 | 2016-12-21 | 江苏理工学院 | Engine motor oil changing method |
| CN106884750A (en) * | 2017-03-28 | 2017-06-23 | 浙江嘉隆机械设备有限公司 | On-line checking autocontrol oil filter |
| CN108868958A (en) * | 2018-08-14 | 2018-11-23 | 倪岚霖 | Oil syringe is used in a kind of maintenance of vehicle motor |
| CN110173324A (en) * | 2019-07-12 | 2019-08-27 | 山东职业学院 | A kind of engine oil level height measuring device and method |
| CN112160814A (en) * | 2020-10-27 | 2021-01-01 | 东南大学 | Automatic maintenance device for engine lubricating oil and implementation method thereof |
| CN113550809A (en) * | 2021-07-15 | 2021-10-26 | 孚创动力控制技术（启东）有限公司 | Engine oil treatment system and method of power equipment |
| CN113982799A (en) * | 2021-11-05 | 2022-01-28 | 中车资阳机车有限公司 | Method for prolonging maintenance cycle of internal combustion engine and vehicle-mounted auxiliary system |
| CN114165326A (en) * | 2021-07-15 | 2022-03-11 | 孚创动力控制技术（启东）有限公司 | Intelligent power maintenance system and maintenance method |
-
2010
- 2010-10-14 CN CN2010205619443U patent/CN201925020U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102536379B (en) * | 2012-01-19 | 2014-02-26 | 华为技术有限公司 | Automatic machine oil cleaning system, oil return pipeline of communicating vessel, and engine system |
| CN102536379A (en) * | 2012-01-19 | 2012-07-04 | 华为技术有限公司 | Automatic machine oil cleaning system, oil return pipeline of communicating vessel, and engine system |
| CN103217295A (en) * | 2013-03-28 | 2013-07-24 | 南京航空航天大学 | Ground test rack system of aviation piston engine |
| CN105019967A (en) * | 2015-08-05 | 2015-11-04 | 河南柴油机重工有限责任公司 | Pre-lubrication system of engine |
| CN106246279B (en) * | 2016-09-26 | 2019-05-03 | 江苏理工学院 | Engine motor oil switching method |
| CN106246279A (en) * | 2016-09-26 | 2016-12-21 | 江苏理工学院 | Engine motor oil changing method |
| CN106884750A (en) * | 2017-03-28 | 2017-06-23 | 浙江嘉隆机械设备有限公司 | On-line checking autocontrol oil filter |
| CN108868958A (en) * | 2018-08-14 | 2018-11-23 | 倪岚霖 | Oil syringe is used in a kind of maintenance of vehicle motor |
| CN110173324A (en) * | 2019-07-12 | 2019-08-27 | 山东职业学院 | A kind of engine oil level height measuring device and method |
| CN112160814A (en) * | 2020-10-27 | 2021-01-01 | 东南大学 | Automatic maintenance device for engine lubricating oil and implementation method thereof |
| CN113550809A (en) * | 2021-07-15 | 2021-10-26 | 孚创动力控制技术（启东）有限公司 | Engine oil treatment system and method of power equipment |
| CN114165326A (en) * | 2021-07-15 | 2022-03-11 | 孚创动力控制技术（启东）有限公司 | Intelligent power maintenance system and maintenance method |
| CN113550809B (en) * | 2021-07-15 | 2024-04-05 | 孚创动力控制技术（启东）有限公司 | Engine oil treatment system and method for power equipment |
| CN113982799A (en) * | 2021-11-05 | 2022-01-28 | 中车资阳机车有限公司 | Method for prolonging maintenance cycle of internal combustion engine and vehicle-mounted auxiliary system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHENZHEN KLCLEAR TECHNOLOGY CO., LTD. Free format text: FORMER NAME: SHENZHEN KELIE TECHNOLOGY CO.,LTD. |
|
| CP03 | Change of name, title or address |
Address after: 518057 Guangdong city of Shenzhen province Nanshan District Pine Hill Qi Min Road No. 1 Betel building on the third floor Patentee after: Ke Lie technical concern Co., Ltd of Shenzhen Address before: 518000 Guangdong city of Shenzhen province Nanshan District New South Road and Shennan Road intersection hung, Xindu B building 305 Patentee before: Shenzhen Klclear Technology Co., Ltd. |
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| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 518057, Shenzhen, Guangdong province Nanshan District hi tech Park North Qi Road, 2, Qing Bang electronic building B Building 5, building 6, floor Patentee after: Ke Lie technical concern Co., Ltd of Shenzhen Address before: 518057 Guangdong city of Shenzhen province Nanshan District Pine Hill Qi Min Road No. 1 Betel building on the third floor Patentee before: Ke Lie technical concern Co., Ltd of Shenzhen |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110810 Termination date: 20181014 |
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| CF01 | Termination of patent right due to non-payment of annual fee |