Background technology
RFID (Radio Frequency Identification) less radio-frequency identification also claims " radio electronic label ", and it is a kind of contactless automatic identification technology of radio communication realization that utilizes.Radio electronic label have small and exquisite frivolous, capacity is big, the life-span is long, characteristics such as reusable, support fast reading and writing, non-visual recognition, move identification, multiple goal identification, accurately locate and technology such as tracking.The coming years, along with the China RFID application technology constantly improve and ripe, and the reduction of RFID application technology cost of goods manifactured, its product will be widely used in fields such as Chinese safety encipher, logistics, manufacturing, communications and transportation, communication, retail and military affairs.
The radio electronic label of a telotism is made up of RFID chip and antenna, must firmly effectively connect between chip and the antenna, and to ensure its electric property and physical reliability, such label is referred to as INLAY.
In the INLAY encapsulation process, comprise 6 procedures: antenna unreels, some glue, and bonding die, hot pressing detects the antenna rolling.The point glue process is one of gordian technique of INLAY encapsulation.In this section operation with the conducting resinl of certain viscosity, be coated on the electrode pad position of antenna accurately and fast by the precise glue dispensing control device, purpose is in the subsequent handling RFID chip to be bonded on the electrode pad of antenna effectively, and then pass through hot pressing process, the crushing conductive particle, realize being electrically connected of RFID chip and antenna, and further solidify viscose, strengthen physical connection.
Most important starting material are conductive glue in the INLAY encapsulation point glue process, and it is a kind of anisotropy thermal treatment conducting resinl of industry special use.This glue has following attribute: (1) terra brown, (2) conducting particles is NiAu or Ag, about 2.5~3 microns of (3) particle size diameter, the about 1.3g/cm of (4) density
3, (5) viscosity 26000~30000mPas, (6) hot pressing time 180 degrees centigrade about 6 seconds etc. down.After the antenna carrier band unreels, be tiled on the offset plate, extend the bonding die plate that tiles, up to heating platen, after tested, rolling.In order to reach desirable encapsulated result, from a glue process, carrying platform point offset plate to the antenna carrier band carries out heated at constant temperature control, like this after conductive glue is applied on the carrier band antenna, on an offset plate, begin to be heated, and maintenance constant temperature, thereby guarantee the heat treatment characteristic of conductive glue, be beneficial in follow-up bonding die and hot pressing process and reach the desirable effect that is connected.In brief, the thermostatic control of some offset plate has realized the thermal pretreatment to conducting resinl, makes it be in good condition of heat treatment.
The singularity of INLAY sealed in unit mid point offset plate constant temperature system:
The plate area is big, and according to the dimensions of antenna carrier band, some offset plate area design is 420mm*460mm, and this is bigger heated at constant temperature scope;
The heating uniformity height according to the viscose characteristic, evenly heats whole some offset plate areal extent, and the heating-up temperature deviation in the whole plate scope is less than ± 1 degree centigrade.
The plate life-span is long, usually during use, need safeguard equipment greater than 10 years the serviceable life of sealed in unit, and maintenance principles is that the replacing for consumable accessory requires easy accessibility.But the built-in heating plate of some offset plate of constant temperature system, and be in the center of whole glue applying mechanism, its replacing is pretty troublesome, thus require the life-span of some glue temperature-constant plate to grow, suitable with the life-span of entire equipment, be more satisfactory selection.
Industrial the most frequently used plate face type of heating is the cast aluminium heating at present, in order to satisfy the above-mentioned heat request that adds, must carry out special processing to the cast aluminium heating plate, for example, reduces heating tube and lays spacing, increases the laying density of heating tube; Thicken the heating aluminium sheet, add the even distribution of heat-flash etc.Even like this, the cast aluminium heating plate still be difficult to arrive whole plate heating-up temperature deviation less than ± 1 degree centigrade requirement, simultaneously the life-span of cast aluminium heating plate shorter, on commercial unit, be no more than 5 years usually, this has increased very big trouble for later maintenance of equipment.It is inappropriate that these shortcomings of cast aluminium heating plate cause it to be applied in the INLAY sealed in unit.
Summary of the invention
The technical problems to be solved in the utility model provides that a kind of heating surface (area) (HS is big, heating uniformity is high, the radio electronic label sealed in unit mid point offset plate thermostatically-controlled equipment of long service life.
In order to solve the problems of the technologies described above, radio electronic label sealed in unit mid point offset plate thermostatically-controlled equipment of the present utility model comprises radiator valve, some offset plate, carbon fiber heating plate, temperature sensor, main frame, phase switcher circuit; Carbon fiber heating plate is embedded among the interlayer groove between the offset plate the upper and lower, and carbon fiber heating plate is connected with the output of radiator valve by the phase switcher circuit; Temperature sensor is embedded in the upper strata of an offset plate, and temperature sensor is connected with the analog input mouth of radiator valve; The communication port of radiator valve is connected with main frame with the warning delivery outlet.
Main frame is provided with temperature control parameter by communication port to radiator valve, the point offset plate current temperature value of the real-time collecting temperature sensor feedback of radiator valve, and control that the phase switcher circuit turn-offs or closed according to the temperature control parameter that is provided with and some offset plate Current Temperatures value output signal, stop or the heating of start-up point offset plate.In addition, radiator valve also feeds back to main frame to the duty (being normal operating conditions or alarm condition) of inquiry by communication port and warning delivery outlet.
Advantage of the present utility model and beneficial effect be, in the large-area working range of an offset plate, adopted frivolous carbon fiber heating plate to substitute traditional cast aluminium heating plate, and it is little to take up room, and has obtained the heating uniformity of good whole some offset plate; In the serviceable life that the while carbon fiber heating plate also has overlength, the cost of having removed the equipment later maintenance from appends and operates inconvenience.Adopted artificial intelligence thermostatic control algorithm in the radiator valve, made the temperature deviation of whole some offset plate control less than ± 1 degree centigrade.
Embodiment
As shown in Figure 1, radio electronic label sealed in unit mid point offset plate thermostatically-controlled equipment of the present utility model is mainly by radiator valve 1, point offset plate 2, carbon fiber heating plate 3, temperature sensor 4, heating cables 5, sensor cable 6, main frame 7, RS232 communication cables 8, phase switcher circuit 9 grades are partly formed.
Point offset plate 2 is thick about 25 millimeters aluminium sheets, and two-layer about dividing, every layer thickness is about 11 millimeters, and there is the interlayer groove centre, about 3 millimeters of depth of groove, and carbon fiber heating plate 3 is embedded among the interlayer groove.Carbon fiber heating plate 3 is connected with the output of radiator valve 1 by heating cables 5 and phase switcher circuit 9, after carbon fiber heating plate 3 heating, by heat conduction heat transferred is put offset plate 2, realizes the hot thermostatic control of some offset plate 2.Avris at the upper strata of an offset plate 2 aluminium sheet, open about 5 millimeters an of diameter, the about 50 millimeters circular slotted hole of length, implant the temperature sensor 4 of a HIGH SENSITIVITY AND HIGH PRECISION, temperature sensor 4 is connected with the analog input mouth of radiator valve 1 by sensor cable 6, finishes the input of an offset plate temperature to temperature controller 1.Be connected with state cable 10 by RS232 communication cables 8 between radiator valve 1 and the main frame 7, realize the setting of temperature control parameter and the inquiry of thermostatic control state.
Main frame 7 is upper strata command centres, mainly is responsible for the setting of temperature control parameter, for example, and the thermostat temperature of some offset plate 2, thermostat temperature deviation range, working temperature deviation range etc.Simultaneously, also inquire about the duty of radiator valve 1, learn that radiator valve 1 is in normal operating conditions or false alarm state.
Radiator valve 1 is a core of the present utility model, mainly finish the real-time collection of an offset plate 2 temperature, and control phase switcher circuit 9 in real time according to the temperature results of temperature control parameter that is provided with and collection and turn-off or closure, thereby control carbon fiber heating plate 3 stops heating or starts heating.In addition, radiator valve 1 also carries out the RS232 serial communication with main frame 7, receives the temperature control parameter of setting, and simultaneously the duty (normal operating conditions or alarm condition) of inquiry is fed back to main frame 7.
Comprise carbon fiber heating plate 3 and 4 two parts of temperature sensor on the some offset plate 2, they all are executive components of offset plate thermostatic control 1.Carbon fiber heating plate 3 is controlled by radiator valve 1, stops heating or starts heating by shutoff or the closure of controlling phase switcher circuit 9; The temperature sensor 4 responsible Current Temperatures that will put offset plate 2 feed back to radiator valve 1 in real time, and it is the state input quantity of thermostatically-controlled equipment, is thermostatically controlled basis, is to guarantee accurate thermostatically controlled prerequisite.
The concrete course of work of thermostatically-controlled equipment is as follows:
At first, the device for opening power supply enters duty, main frame 7 is provided with all temps controlled variable by the RS232 serial communication to radiator valve 1, for example, the constant temperature working temperature of some offset plate 2, temperature deviation higher limit, temperature deviation lower limit, the temperature range higher limit of some offset plate 2, the temperature range lower limit of some offset plate 2 etc.; In addition, radiator valve 1 feeds back to main frame 7 with the current state of self, and for example, current some offset plate temperature currently is operate as normal or is in alarm condition etc.
Secondly, after main frame 7 is finished parameter setting and status poll, the Control work of thermostatically-controlled equipment forwards radiator valve 1 to by main frame 7, radiator valve 1 is a control center of offset plate thermostatically-controlled equipment, it is by the Current Temperatures state of temperature sensor 4 acquisition point offset plates 2, and high-accuracy temperature sensor 4 is embedded in an offset plate 2 inside, can reflect the temperature variation of an offset plate 2 in real time, after temperature signal imports temperature controller 1 into, be converted into temperature value in temperature controller 1 inside.
Then, radiator valve 1 is made comparisons the working temperature value of current actual temperature value and setting, and judgement is closure or the power supply that turn-offs carbon fiber heating plate 3.In order to reach the desirable thermal effect that adds, avoid heating problems such as overshoot or deficiency, radiator valve 1 adopts the constant temperature algorithm of artificial intelligence, deviation according to actual temperature and design temperature, the break-make frequency of control phase switcher circuit 9, from the make-and-break time of normal moveout correction heating power supply, reach the purpose of accurate control.
At last, the thermal conductive resin owing to carbon fiber heating plate 3 materials self makes still can reach good plane thermal uniformity in bigger heating surface (area) (HS scope, makes that the temperature in the whole heating surface (area) (HS scope is basic identical.
A concrete case study on implementation of the present utility model is as follows:
The model that temperature controller 1 selects for use Xiamen space electricity to produce is the AI-518 Artificial intelligence industry regulator of AI-518FK5L2R, this regulator control accuracy is 0.3% degree centigrade of range, possess the input of many calibration, adjusting and alarm communication system function, built-in single channel controllable silicon phase shift trigger module and single channel relay contact switch module.
Temperature sensor 4 selects for use Beijing hundred million matches to insult the STT-T series platinum resistance temperature sensor that the model of producing is STT-TA1B450D4M8E3F2G1H1L2PBT2W0S0, the T screw thread is installed and cylindrical sensing head, A1 sensor type pt100, B4 sensing head diameter 4mm, C50 reach 10cm adds sensing head length 40mm, D4 screw thread material SUS304, M8 screw thread specification M8*1.25, the E3 3 line systems that go between, 100 degrees centigrade of the special imperial heatproofs of F2 lead-in wire type fluorine, the leaded sheath of G1, the leaded shielding of H1,2 meters of L2 wire length, PB precision B level, T2 temperature range-50~100 degree centigrade, W0 wire end non-processor mode, S0 does not have specific (special) requirements.
Carbon fiber heating plate 3 is selected the product of Anshan, Liaoning Guang Yuan high and new technology company for use, and 220V exchanges heating, heated perimeter 20~80 degree, and heating plate area 460mm*420mm, heating uniformity ± 1 degree centigrade, the life-span was greater than 10 years.
The working temperature of set point offset plate is 50 degrees centigrade, and the temperature control deviation is ± 2 degrees centigrade.
After powering on, radiator valve 1 receives the parameter that sends from main frame 7, and self duty is fed back to main frame 7.The temperature of beginning time point offset plate 2 is lower than working temperature, so radiator valve 1 is by the power supply of phase switcher circuit 9 closed carbon fiber heating plates 3, and be carbon fiber heating plate 3 power supply with the low frequency switching mode, high-accuracy temperature sensor 4 is adopted back temperature signal in real time and is given radiator valve 1, rising along with carbon fiber heating plate 3 temperature, slowly near the working temperature of setting, radiator valve 1 correspondingly increases the switching frequency of power supply gradually, after a period of time, usually be about about 30 minutes, the actual temperature of some offset plate 3 reaches the working temperature of setting.Afterwards, radiator valve 1 is with the switching frequency work of constant relatively power supply, and the temperature maintenance that makes an offset plate 2 is in the mobile equilibrium control within the working temperature control deviation scope of setting.If after a period of time, the temperature of some offset plate 2 can not be in to be set in the deviation range, and radiator valve 1 will provide alerting signal, needs this moment to proofread and correct or maintenance.