CN201871888U - Welding device for shell of compressor - Google Patents
Welding device for shell of compressor Download PDFInfo
- Publication number
- CN201871888U CN201871888U CN2010206314917U CN201020631491U CN201871888U CN 201871888 U CN201871888 U CN 201871888U CN 2010206314917 U CN2010206314917 U CN 2010206314917U CN 201020631491 U CN201020631491 U CN 201020631491U CN 201871888 U CN201871888 U CN 201871888U
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Abstract
The utility model provides a welding device for a shell of a compressor, comprising a welding rotary table, a welding gun bracket assembly and a power mechanism, wherein a compressor fixing frame is fixedly arranged on the upper surface of the welding rotary table, and is connected with a cover plate by a hinge, a compression cylinder is arranged at the upper part of the welding rotary table, a screw cover is fixedly arranged on a connecting rod of the compression cylinder, the power mechanism is arranged at the lower part of the welding rotary table, and is provided with a rotating shaft, the rotating shaft is fixed with the lower surface of the welding rotary table, and is connected with a cam group, the welding gun bracket assembly is provided with a servo cam which is attached tightly with the cam group, and the welding bracket assembly is connected with a welding gun. The welding device for the shell of the compressor solves the technical problems that due to the circumference welding for the connection of the shell of the compressor, the labor intensity is high, and the efficiency is low in the manual welding, the welding structure of a numerical control machine is complex in arrangement, and the debugging is inconvenient, and has the following beneficial effects: the structure is simple, the operation is convenient and the production cost is saved.
Description
Technical field
The utility model relates to a kind of welder, especially relates to the circumference welder that a kind of compressor housing connects.
Background technology
Along with the raising of people's quality of life, freezing and refrigeration food has entered huge numbers of families.The producing and selling of these freezing and refrigeration food and storage all be unable to do without fridge-freezer, and the vitals of fridge-freezer is a refrigeration compressor.The circumference weldering that compressor housing connects is related to the sealing of compressor complete machine and the intensity of casing, and the moulding of soldered simultaneously also has influence on the compressor outward appearance.At present the circumference welding method of the rotary work piece that compressor housing is connected and so on has two classes, and a class is to weld by hand, the inconsistent outward appearance that influences of weld bead height after the manual welding, and manual welding efficient is not high; Another kind of is to weld with numerical control bonding machine.Chinese patent notification number CN201613433U, date of declaration on October 27th, 2010, name is called the utility model patent of " numerical control bonding machine workpiece slewing equipment ", a kind of bonding machine workpiece slewing equipment is disclosed, the hexagon housing is installed on bed surface, revolving sleeve is installed in housing, be shaped on annular groove on the cylindrical of revolving sleeve, three U-shaped bearing spiders are installed in that the housing inner circumferential is uniform, the bearing spider lower end is shaped on reference column, the bearing spider upper end is equipped with the bearing that rolls in groove floor, support is installed in revolving sleeve, workpiece positioning clamping fixture and active grab are installed on support, the drive unit of revolving sleeve is in the housing side L shaped bent plate to be installed, and stepper motor is installed on the bent plate, and little synchronizing wheel is installed on the output shaft of stepper motor, the revolving sleeve end face is equipped with coaxial big synchronizing wheel, on big synchronizing wheel and little synchronizing wheel synchronous band is installed.This device directly drives the revolving sleeve rotation by stepper motor by being with synchronously, the transmission efficiency height, and precision satisfies the welding precision requirement.With stepper motor and the revolution of the workpiece of band control synchronously, complex structure not only, and also the workpiece welding of changing the another one model need be reset and debug inconvenient operation.
Summary of the invention
The utility model mainly solves the circumference weldering that refrigerant compressor housing connects, the big efficient of manual welding labour intensity is low, the technical problem of complicated setting of numerical control machine Welding Structure and inconvenient debugging, the circumference welder that provides a kind of suitable different refrigerant compressor housings simple in structure, easy to operate to connect.
The technical solution of the utility model is: a kind of compressor housing welder, it comprises welding turntable, welding gun bracket component and actuating unit, the welding turntable upper surface is fixed with the compressor fixed mount, the compressor fixed mount cover plate that has been connected through the hinge, welding turntable top is provided with clamping cylinder, the connecting rod of clamping cylinder is fixed with gland, the bottom of welding turntable is provided with actuating unit, actuating unit is provided with rotating shaft, rotating shaft and welding turntable lower surface are fixed, and rotating shaft is connected with cam set, and the welding gun bracket component is provided with servo cam, servo cam and cam set are adjacent to, and the welding gun bracket component is connected with welding gun.Compressor housing is fixed by the compressor fixed mount, and the clamping cylinder connecting rod promotes gland lower house on the compressor is compressed.Cover plate separates compressor tube connector and welding position, and the splash in preventing to weld enters the compressor tube connector.Actuating unit starting, rotating shaft drive welding turntable and cam set rotation, and servo cam and cam set are adjacent to, and how the tube compressor profile does not change, and welding gun and compressor distance remain unchanged.The circumference welder that compressor housing connects is simple in structure, easy to operate.Do not need in the compressor housing to save production cost in welding for preventing that the spatter thing from entering compressor and being in particular the compressor tube connector and putting rubber cap.
As preferably, cam set comprises some cams, and every cam profile profile of cam set adapts with corresponding welding compression case body profile; Compressor welding to different profile housings does not need frequently to change cam, handled easily.
As preferably, cover plate is a sheet, and cover plate is provided with the through hole that adapts with the compressor case shape, and an end of cover plate is connected with described compressor fixed mount by hinge, and cover plate connects a relative end with hinge breach is set; Cover plate is enclosed within the surface of compressor case, and compressor tube connector and welding position are separated, and prevents that the spatter thing from entering the compressor tube connector.It is to determine that for convenience compressor is compacted and then cover cover plate that breach is set.
As preferably, the welding gun bracket component is provided with the carrier base of cavity body structure, the carrier base bottom is connected with guide rail, and the carrier base top is provided with support, and support is connected with welding gun, end in the carrier base cavity is fixed with servo cylinder, the connecting rod of servo cylinder stretches out outside the carrier base cavity and guide rail is fixed, and the other end in the carrier base cavity is fixed with servo cam holder, and servo cam holder is connected with lasso, lasso is connected with described servo cam, and described servo cam stretches out outside the carrier base cavity and is adjacent to described cam set.The servo cylinder connecting rod stretches out carrier base cavity outer interlinking lever end and guide rail to be fixed, and servo cylinder promotes carrier base along the guide rail translation, guarantees that servo cam and cam set are adjacent to.
As preferably, lasso be one ringwise the other end be U type structure, one of lasso annular and described servo cam holder socket, one on lasso U type are connected with servo cam; Convenient servo cam and cam set position are adjusted.
As preferably, actuating unit is provided with main spindle box, reduction box and power motor, and the main spindle box output is connected with rotating shaft, and the main spindle box input links to each other with the reduction box output by belt, and the input of reduction box links to each other with power motor.Obtain different rotating speeds by the gear of regulating main spindle box, reduction box with the collocation of regulating belt pulley,, guarantee welding quality to adapt to the rotating speed of different compressors housing welding.
Compared with prior art, the utility model beneficial effect is: simple in structure, easy to operate.Do not need in the compressor housing to save production cost in welding for preventing that the spatter thing from entering compressor and being in particular the compressor tube connector and putting rubber cap.
Description of drawings
Accompanying drawing 1 has been installed the structure chart of compressor for the utility model;
Accompanying drawing 2 has been installed the vertical view of compressor for the utility model welding turntable.
Among the figure: 1, welding turntable 2, compressor 3, clamping cylinder 4, welding gun 5, welding gun bracket component 6, actuating unit 11, cam set 12, compressor fixed mount 13, cover plate 14, gland 51, support 52, carrier base 53, guide rail 54, servo cylinder 55, servo cam holder 56, servo cam 57, lasso 61, rotating shaft 62, main spindle box 63, belt 64, reduction box 65, power motor.
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1:
As shown in Figure 1, 2, a kind of compressor housing welder, it comprises welding turntable 1, welding gun bracket component 5 and actuating unit 6.Welding turntable 1 upper surface is symmetrically connected with two compressor fixed mounts 12.12 side-lookings of compressor fixed mount are the C shape.Compressor fixed mount 12 lower ends are fixed by screw and welding turntable 1 upper surface.Compressor fixed mount 12 upper ends and compressor 2 housing clampings.The upper end of a compressor fixed mount 12 is connected with the hinge hinge, and a hinge of hinge is fixed by the surface of screw and compressor fixed mount 12, and another hinge of hinge is connected with cover plate 13 by screw.Cover plate 13 is provided with and the identical through hole of compressor 2 shell shapes in the middle of the sheet, and cover plate 13 connects a relative end with hinge the breach (see figure 2) is set.The top of welding turntable 1 is provided with clamping cylinder 3, and the interlinking lever end of clamping cylinder 3 is fixed with gland 14.The bottom of welding turntable 1 is provided with actuating unit 6, and actuating unit 6 comprises main spindle box 62, belt 63, reduction box 64 and power motor 65.The output of main spindle box 62 is provided with rotating shaft 61, rotating shaft 61 and the welding of welding turntable 1 lower surface.The output of main spindle box 62 inputs and reduction box 64 is respectively equipped with the belt pulley that diameter does not wait, and two belt pulleys connect by belt 63.The input of reduction box 64 is connected with the output shaft of power motor 65.Rotating shaft 61 is connected with cam set 11.Cam set 11 is made up of the variform cam stack of the equal appearance profile of four thickness, and every cam profile profile is identical with corresponding compressor 2 housing profiles.Welding gun bracket component 5 comprises: support 51, carrier base 52, guide rail 53, servo cylinder 54, servo cam holder 55 and servo cam 56.Carrier base 52 is a cavity body structure, and carrier base 52 bottom outer surfaces are provided with groove, and groove is embedded in guide rail 53.Support 51 is the flat column that a side is provided with groove.Support 51 1 ends and the welding of carrier base 52 outer surface of upper.The outer surface socket welding gun folder of support 51 columns, welding gun accompanies welding gun 4.The welding gun folder is connected with support 51 by screw, and an end of screw connects the welding gun folder, and the other end of screw embeds in the groove of support 51 1 sides setting.Servo cylinder 54 is fixed on the end in carrier base 52 cavitys, and the connecting rod of servo cylinder 54 stretches out that the cavity of carrier base 52 is outer to be fixed with guide rail 53.Servo cam holder 55 is fixed on the other end in carrier base 52 cavitys.Servo cam holder 55 is cylindric, and the face of cylinder of servo cam holder 55 is provided with four road grooves, and the groove width of groove equates with the cam thickness of forming cam set 11.Servo cam holder 55 outer surface socket lassos 57,57 1 of lassos are embedded in the groove that servo cam holder 55 faces of cylinder are provided with for circular, lasso 57 other ends are the U shape, U shape lasso is connected with servo cam 56 in 57 these two sides, and servo cam 56 stretches out outside carrier base 52 cavitys and cam set 11 is adjacent to.
The compressor 2 of needs welding is placed on the welding turntable 1 in two compressor fixed mounts 12, starts clamping cylinder 3 gland 14 is compressed compressor 2 tops.Covering cover plate 13 separates welding position and compressor tube connector.The position of adjustment collar 57 on servo cam holder 55 with appearance profile in the servo cam 56 alignment cam groups 11 and the identical cam of compressor 2 profiles that will weld, started servo cylinder 54 servo cam 56 compressed with cam set 11.The motor 65 that turns on the power, rotating shaft 61 drive welding turntables 1 and rotate and make and need the compressor 2 of welding also to rotate that 4 pairs of compressors 2 of welding gun need the welding position to weld simultaneously.Welding is finished, power motor 65 brakings, and compressor 2 stops operating, and unclamps gland 14, compressor 2 is taken out get final product from compressor fixed mount 12.Compressor alteration of form if desired as long as regulate appearance profile and the identical cam of compressor 2 profiles that will weld in the servo cam 56 alignment cam groups 11, does not need to change cam set 11.
Claims (6)
1. compressor housing welder, it comprises welding turntable (1), welding gun bracket component (5) and actuating unit (6), it is characterized in that: described welding turntable (1) upper surface is fixed with compressor fixed mount (12), compressor fixed mount (12) cover plate (13) that has been connected through the hinge, described welding turntable (1) top is provided with clamping cylinder (3), the connecting rod of clamping cylinder (3) is fixed with gland (14), the bottom of described compressor welding turntable (1) is provided with actuating unit (6), actuating unit (6) is provided with rotating shaft (61), rotating shaft (61) is fixed with described welding turntable (1) lower surface, described rotating shaft (61) is connected with cam set (11), described welding gun bracket component (5) is provided with servo cam (56), servo cam (56) is adjacent to described cam set (11), and described welding gun bracket component (5) is connected with welding gun (4).
2. a kind of compressor housing welder according to claim 1 is characterized in that: described cam set (11) comprises some cams, and every cam profile profile of cam set (11) adapts with corresponding welding compression case body profile.
3. a kind of compressor housing welder according to claim 1, it is characterized in that: described cover plate (13) is sheet, cover plate (13) is provided with and welds the through hole that the compressor case shape adapts, one end of cover plate (13) is connected with described compressor fixed mount (12) by hinge, and cover plate (13) connects a relative end with hinge breach is set.
4. a kind of compressor housing welder according to claim 1, it is characterized in that: described welding gun bracket component (5) is provided with the carrier base (52) of cavity body structure, carrier base (52) bottom is connected with guide rail (53), carrier base (52) top is provided with support (51), support (51) is connected with welding gun (4), end in carrier base (52) cavity is fixed with servo cylinder (54), the connecting rod of servo cylinder (54) stretches out outside carrier base (52) cavity and guide rail (53) is fixed, the other end in carrier base (52) cavity is fixed with servo cam holder (55), servo cam holder (55) is connected with lasso (57), lasso (57) is connected with described servo cam (56), and described servo cam (56) stretches out outside carrier base (52) cavity and is adjacent to described cam set (11).
5. a kind of compressor housing welder according to claim 4, it is characterized in that: described lasso (57) be one ringwise the other end be U type structure, one of lasso (57) annular and described servo cam holder (55) socket, one on lasso (57) U type are connected with servo cam (56).
6. a kind of compressor housing welder according to claim 1, it is characterized in that: described actuating unit (6) is provided with main spindle box (62), reduction box (64) and power motor (65), described main spindle box (62) output is connected with rotating shaft (61), main spindle box (62) input links to each other with described reduction box (64) output by belt (63), and the input of described reduction box (64) links to each other with power motor (65).
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CN2010206314917U CN201871888U (en) | 2010-11-30 | 2010-11-30 | Welding device for shell of compressor |
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CN2010206314917U CN201871888U (en) | 2010-11-30 | 2010-11-30 | Welding device for shell of compressor |
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CN2010206314917U Expired - Fee Related CN201871888U (en) | 2010-11-30 | 2010-11-30 | Welding device for shell of compressor |
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Cited By (29)
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CN102248349A (en) * | 2011-07-11 | 2011-11-23 | 山西晋西压力容器有限责任公司 | Device for welding pipe joint in middle of end cover of pressure container |
CN102275056A (en) * | 2011-07-11 | 2011-12-14 | 山西晋西压力容器有限责任公司 | Device for welding pipe joints on both sides of pressure container end cover |
CN102430869A (en) * | 2011-11-05 | 2012-05-02 | 合肥海源机械有限公司 | Oil cylinder joint soldering device |
CN102581527A (en) * | 2012-02-21 | 2012-07-18 | 绍兴县国庆机械有限公司 | Special equipment for circular-arc welding |
CN102950405A (en) * | 2011-08-17 | 2013-03-06 | 上海龙钰电梯配件有限公司 | Buffer cylinder welding tool |
CN103008935A (en) * | 2011-09-27 | 2013-04-03 | 江苏白雪电器股份有限公司 | Cover sealing welding machine of compressor |
CN103706976A (en) * | 2013-12-14 | 2014-04-09 | 郑州市长城机器制造有限公司 | Automatic welding machine |
CN104084665A (en) * | 2013-04-01 | 2014-10-08 | 珠海启世机械设备有限公司 | Three-spot welding equipment for compressor |
CN104353943A (en) * | 2014-11-10 | 2015-02-18 | 深圳市鹏煜威科技有限公司 | Production equipment of refrigeration compressor casing |
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CN109249111A (en) * | 2018-10-16 | 2019-01-22 | 芜湖福臻汽车自动化装备制造有限公司 | A kind of hired roughneck's roller head plate welding tooling |
CN109454364A (en) * | 2018-10-29 | 2019-03-12 | 佛山闽雄机电科技有限公司 | A kind of bonding machine |
CN109454364B (en) * | 2018-10-29 | 2024-02-06 | 佛山闽雄机电科技有限公司 | Welding machine |
CN114799582A (en) * | 2022-05-20 | 2022-07-29 | 杭州钱江制冷压缩机集团有限公司 | Compressor assembling equipment and assembling method |
CN114799582B (en) * | 2022-05-20 | 2023-12-26 | 杭州钱江制冷压缩机集团有限公司 | Compressor assembly equipment and assembly method |
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