CN201834557U - Automatic plane-turning apparatus for metal ingot - Google Patents
Automatic plane-turning apparatus for metal ingot Download PDFInfo
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- CN201834557U CN201834557U CN2010201993748U CN201020199374U CN201834557U CN 201834557 U CN201834557 U CN 201834557U CN 2010201993748 U CN2010201993748 U CN 2010201993748U CN 201020199374 U CN201020199374 U CN 201020199374U CN 201834557 U CN201834557 U CN 201834557U
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- ingot
- planar inverted
- plane
- actuating cylinder
- hydraulic actuating
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Abstract
The utility model provides an automatic plane-turning apparatus for metal ingot so disposed that the automatic plane-turning apparatus comprises a turning machine, a clamping mechanism, a frame, a hydraulic system, a detection system, an electrical control system, and an ingot-receiving platform. A plane turning bench of the turning mechanism is fastened to a rotating shaft through a shaft bossing, wherein one end suspends from the rotating shaft and is provided with a gear which engages with a tooth bar so as to constitute a gear-tooth bar mechanism. The tooth bar links with a hydraulic cylinder, and the plane turning bench links with a power of the hydraulic cylinder through the gear-tooth bar mechanism. The clamping mechanism is provided with a vertical baffle plate on one side which is perpendicular to the rotating shaft. The back side of the plane turning bench is provided with a second hydraulic cylinder with is provided with a guide rod. A piston rod of the second hydraulic cylinder is provided with an upright baffle plate. The plane of the plane turning bench, the upright baffle plate on the piston rod, and the vertical baffle plate on the turning bench constitute a groove-like structure. The automatic plane-turning apparatus of the utility model integrates technology of light, machinery, electricity, and hydraulic power into one piece, guarantees accuracy and reliability of automatic plane turning of metal ingot, and finds application to automatic production system of metal ingots.
Description
[technical field]
The utility model relates to a kind of turn-over rig, especially relates to a kind of metal square ingot needs to carry out turn-over in production, stacking and wrapping process the automatic turn-over rig of ingot.
[background technology]
Automatically turn-over rig has important role in the automated production process of transportation, stacking, wrapping.Particularly in the automated production of metal ingot stack, use more extensive, continuous development along with the automatic stacking technology, ingot automatic stacking machine is constantly perfect, and the stacking degree of automation improves constantly, and ingot bar is entered the layout of automatic stacking status of processes special requirement.Wherein, because the needs of layout and wrapping require the automatic stacking machine must possess automatic surface-turning function, realize the automatic turn-over of ingot.The ingot turn-over is meant the ingot that lies on the platform plane, with end face up, and the bottom surface that contacts with platform plane, through the effect of turn-over rig, realize the automatic turn-over of ingot, promptly become end face down, bottom surface process up.Have the requirement that ingot is had automatic turn-over now, relate to carrying, automatic piling, stacking wrapping etc. mostly; Particularly metal automatic piling aspect is very important to the reliability requirement of automatic turn-over.
At present, the automatic turn-over mode of great majority has following several:
The one, adopt robot to grab ingot, 180 ° of modes that keep flat, loose one's grip and leave of upset;
The 2nd, adopt the chain type positioning machine;
The 3rd, adopt dull and stereotyped automatic panel-turnover machine, promptly adopt upper and lower faces to clamp the mode of 180 ° of ingot upsets.
Three pairs of large-sized ingots of aforesaid way two and mode or large-scale workpiece are fit to, and for the ingot of size less (less than 500mm), at present employing mode one mostly.Development rapidly along with the robot palletizing technology; its flexibility, processing speed and weight capacity improve constantly; for the less metal of density (as aluminium) ingot; adopting robot to carry out automatic turn-over can meet the demands substantially; but relate to than the heavy metal ingot casting; the bigger ingot casting of draw taper particularly, robot takes place to grasp not firm and causes the turn-over failure through regular meeting, has influence on carrying out smoothly of automatic stacking.Until now, this technical barrier all fails to be well solved.
[utility model content]
In order to overcome the above-mentioned shortcoming of prior art, the utility model provides a kind of employing photoelectric switch, detects near switch, and with the clamping of hydrostatic drive control mechanism, overturn, keep flat and action such as recovery, can guarantee the accuracy of the automatic turn-over of ingot and the automatic turn-over rig of ingot of reliability.
The technical scheme that its technical matters that solves the utility model adopts is: the automatic turn-over rig of a kind of ingot, mainly contain switching mechanism, clamping mechanism, frame, hydraulic efficiency pressure system, checking system, electric control system and connect the ingot platform, the planar inverted platform of described switching mechanism is fixed in the rotating shaft by propeller boss, rotating shaft hangs wheel and rack engagement formation gear-rack mechanism that an end is equipped with, its middle rack connects with hydraulic actuating cylinder one, and the planar inverted platform connects with hydraulic actuating cylinder one power by gear-rack mechanism; Described clamping mechanism is to be provided with a vertical baffle on planar inverted platform one side vertical with rotating shaft, and the hydraulic actuating cylinder two of a guide is housed at the back side of planar inverted platform, one vertical baffle is housed on the piston rod of hydraulic actuating cylinder two, and the plane of planar inverted platform, the vertical baffle on the piston rod and the vertical baffle on the roll-over table constitute bathtub construction.
Described hydraulic efficiency pressure system and hydraulic actuating cylinder one and hydraulic actuating cylinder two power link, and described hydraulic actuating cylinder one is installed on the frame.Described checking system is included in and is parallel to mirror reflection photoelectric switch that is provided with on the planar inverted platform plane and the inductance approach switch that the actuating length of hydraulic actuating cylinder one and hydraulic actuating cylinder two is detected control.
Described electric control system has the programmable controller PLC that automatic turn-over rig is controlled.Described frame is a general frame, and frame and the welding of foundation of civil work embedded board are fixing.Described planar inverted platform is a tetragonal structure, and the flip angle of planar inverted platform is 180 °～190 °.Described rotating shaft is fixed by two tilting bearings and is installed on the frame.Described vertical baffle exceeds planar inverted platform plane 70mm.Vertical baffle on the described piston rod exceeds planar inverted platform 50mm.
Described hydraulic actuating cylinder one is installed on the frame.Described rotating shaft is fixed by two tilting bearings and is installed on the frame.Described vertical baffle exceeds planar inverted platform plane 70mm, and the corner dimension that vertical baffle and planar inverted platform plane constitute is decided according to the pattern draft of ingot casting.Vertical baffle on the described piston rod exceeds planar inverted platform 50mm, and the corner dimension that vertical baffle and planar inverted platform constitute is decided according to the pattern draft of ingot casting.
The beneficial effects of the utility model are: integrate " light-machine-electricity-liquid " technology, adopt photoelectric switch, detect near switch, utilize the hydrostatic drive control mechanism clamping, overturn, keep flat and action such as recovery, guaranteed the accuracy and the reliability of the automatic turn-over of ingot, be widely used in the system for automatically producing metal ingot stack.
[description of drawings]
Fig. 1 is a structural representation of the present utility model.
Among the figure: 1-frame, 2-hydraulic actuating cylinder two, 3-vertical baffle, 4-tilting bearing, 5-rotating shaft 6-ingot, 7-planar inverted platform, 8-gear-rack mechanism, 9-hydraulic actuating cylinder one, 10-inductance approach switch, 11-hydraulic efficiency pressure system, 12-electric control system, 13-mirror reflection photoelectric switch, 14-connect the ingot platform.
[specific embodiment]
Below in conjunction with drawings and Examples the utility model is further specified:
Referring to Fig. 1, the automatic turn-over rig of a kind of ingot mainly contains switching mechanism, clamping mechanism, frame, hydraulic efficiency pressure system, checking system, electric control system and connects the ingot platform, and its mid frame 1 is a general frame, and frame 1 is fixing with the welding of foundation of civil work embedded board; Described switching mechanism comprises tetragonal planar inverted platform 7, and planar inverted platform 7 is fixed in the rotating shaft 5 by propeller boss, and rotating shaft 5 is by two tilting bearings 4 or usher to seat fixing and be installed on the frame 1; Rotating shaft 5 hangs wheel and rack engagement formation gear-rack mechanism 8 that an end is equipped with, its middle rack connects with hydraulic actuating cylinder 1, hydraulic actuating cylinder 1 is installed on the frame 1, the motion that the upset of planar inverted platform 7 drives by hydraulic actuating cylinder one 9 driven gears-rack mechanism 8 realizes, the size of flip angle is controlled by the stroke of hydraulic actuating cylinder 1, is generally 180 °～190 °.Described clamping mechanism is to be provided with a vertical baffle on planar inverted platform 7 and rotating shaft 5 vertical one side, this vertical baffle exceeds the about 70mm in planar inverted platform 7 planes, constitute about 70 ° angle with planar inverted platform 7 planes, the size of this angle is decided according to the pattern draft of ingot casting; (clamping) hydraulic actuating cylinder 22 of one guide is housed at the back side of planar inverted platform 7 in addition, one vertical baffle 3 is housed on the piston rod of hydraulic actuating cylinder 22, vertical baffle 3 on the piston rod exceeds planar inverted platform 7 about 50mm, and constitute about 70 ° angle with planar inverted platform 7, the size of this angle is decided according to the pattern draft of ingot casting, above-mentioned setting makes the plane of planar inverted platform 7, vertical baffle 3 on the piston rod and the vertical baffle on the roll-over table constitute bathtub construction, and advancing by hydraulic actuating cylinder 22 pistons, retreating drive vertical baffle 3 moves forward and backward, realization is to the clamping of ingot casting and unclamp, and the action of all hydraulic cylinder is by hydraulic efficiency pressure system 11 controls.
Described checking system is included in the mirror reflection photoelectric switch 13 that is provided with on the plane that is parallel to about 20mm on planar inverted platform 7 planes, whether this mirror reflection photoelectric switch 13 is present on planar inverted platform 7 planes in order to the cast metals of detection thickness greater than 20mm, and determines whether to clamp, overturn operation according to detected signal; The actuating length of hydraulic actuating cylinder 22, hydraulic actuating cylinder 1 detects control by inductance approach switch 10.Described electric control system 12 is to adopt programmable controller PLC that automatic turn-over rig is controlled, and ingot after 180 ° of automatic upsets is lain in connect on the ingot platform 14.
Working process of the present utility model is: when automatic turn-over rig was started working, the mirror reflection photoelectric switch 13 of electrical apparatus control system 12, checking system and inductance approach switch 10, hydraulic efficiency pressure system 11 were all switched on and are entered mode of operation; Ingot 6 is admitted to planar inverted platform 7, and be parked on planar inverted platform 7 planes, mirror reflection photoelectric switch 13 detects the programmable controller PLC that issues a signal to electric control system 12 after the existence of ingot 6, the control program that sets according to programmable controller PLC control system, hydraulic efficiency pressure system 11 is controlled: hydraulic actuating cylinder 22 actions, its piston rod is often opened to be stretched out, the piston rod withdrawal clamps ingot 6 and sends the programmable controller PLC that signal is given electric control system 12 by inductance approach switch 10; According to the program of setting, hydraulic actuating cylinder one 9 actions, 8 motions of driven gear one rack mechanism, planar inverted platform 7 is being with about 180 ° of ingot 6 upsets, the piston rod of hydraulic actuating cylinder 22 stretches out and resets then, unclamps and puts down ingot 6, and ingot 6 drops on naturally and connects on the ingot platform 14, the plane that connects ingot platform 14 and planar inverted platform 7 is positioned at sustained height, and its effect is the ingot of accepting after upset 6; Planar inverted platform 7 returns subsequently, finishes the automatic turn-over overall process of an ingot 6.
Claims (9)
1. automatic turn-over rig of ingot, it is characterized in that: mainly contain switching mechanism, clamping mechanism, frame, hydraulic efficiency pressure system, checking system, electric control system and connect the ingot platform, the planar inverted platform of described switching mechanism is fixed in the rotating shaft by propeller boss, rotating shaft hangs wheel and rack engagement formation gear-rack mechanism that an end is equipped with, its middle rack connects with hydraulic actuating cylinder one, and the planar inverted platform connects with hydraulic actuating cylinder one power by gear-rack mechanism; Described clamping mechanism is to be provided with a vertical baffle on planar inverted platform one side vertical with rotating shaft, and the hydraulic actuating cylinder two of a guide is housed at the back side of planar inverted platform, one vertical baffle is housed on the piston rod of hydraulic actuating cylinder two, and the plane of planar inverted platform, the vertical baffle on the piston rod and the vertical baffle on the roll-over table constitute bathtub construction.
2. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described hydraulic efficiency pressure system and hydraulic actuating cylinder one and hydraulic actuating cylinder two power link, and described hydraulic actuating cylinder one is installed on the frame.
3. the automatic turn-over rig of ingot as claimed in claim 1, it is characterized in that: described checking system is included in and is parallel to mirror reflection photoelectric switch that is provided with on the planar inverted platform plane and the inductance approach switch that the actuating length of hydraulic actuating cylinder one and hydraulic actuating cylinder two is detected control.
4. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described electric control system has the programmable controller PLC that automatic turn-over rig is controlled.
5. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described frame is a general frame, and frame and the welding of foundation of civil work embedded board are fixing.
6. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described planar inverted platform is a tetragonal structure, and the flip angle of planar inverted platform is 180 °～190 °.
7. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described rotating shaft is fixed by two tilting bearings and is installed on the frame.
8. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: described vertical baffle exceeds planar inverted platform plane 70mm.
9. the automatic turn-over rig of ingot as claimed in claim 1 is characterized in that: the vertical baffle on the described piston rod exceeds planar inverted platform 50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201993748U CN201834557U (en) | 2010-05-17 | 2010-05-17 | Automatic plane-turning apparatus for metal ingot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201993748U CN201834557U (en) | 2010-05-17 | 2010-05-17 | Automatic plane-turning apparatus for metal ingot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201834557U true CN201834557U (en) | 2011-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201993748U Expired - Lifetime CN201834557U (en) | 2010-05-17 | 2010-05-17 | Automatic plane-turning apparatus for metal ingot |
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| Country | Link |
|---|---|
| CN (1) | CN201834557U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862804A (en) * | 2012-10-12 | 2013-01-09 | 苏州金科信汇光电科技有限公司 | Device for automatically recognizing front and reverse sides |
| CN102922275A (en) * | 2012-10-29 | 2013-02-13 | 昆山市力格自动化设备有限公司 | Device for turning plate |
| CN104386410A (en) * | 2014-11-14 | 2015-03-04 | 无锡乐华自动化科技有限公司 | Automatic adjusting goods overturning roller device |
| CN104724501A (en) * | 2015-01-22 | 2015-06-24 | 天津市职业大学 | Full-automatic aluminum ingot stacking production system |
| CN104909147A (en) * | 2015-04-30 | 2015-09-16 | 天津市金万方钢结构有限公司 | Portal type C-type steel horizontal transverse motion turnover device |
| CN107902423A (en) * | 2017-12-15 | 2018-04-13 | 柳州吉辉机械设计有限公司 | It is a kind of to turn over ingot device suitable for bullion ingot casting |
| CN108820896A (en) * | 2018-07-02 | 2018-11-16 | 眉山市博眉启明星铝业有限公司 | A kind of aluminium ingot palletizing apparatus |
| CN110395555A (en) * | 2018-04-25 | 2019-11-01 | 昆山松盈利自动化科技有限公司 | External member automatic moulding all-in-one machine |
-
2010
- 2010-05-17 CN CN2010201993748U patent/CN201834557U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862804A (en) * | 2012-10-12 | 2013-01-09 | 苏州金科信汇光电科技有限公司 | Device for automatically recognizing front and reverse sides |
| CN102922275A (en) * | 2012-10-29 | 2013-02-13 | 昆山市力格自动化设备有限公司 | Device for turning plate |
| CN102922275B (en) * | 2012-10-29 | 2015-11-25 | 昆山市力格自动化设备有限公司 | A kind of device for overturning plate |
| CN104386410A (en) * | 2014-11-14 | 2015-03-04 | 无锡乐华自动化科技有限公司 | Automatic adjusting goods overturning roller device |
| CN104724501A (en) * | 2015-01-22 | 2015-06-24 | 天津市职业大学 | Full-automatic aluminum ingot stacking production system |
| CN104724501B (en) * | 2015-01-22 | 2017-05-10 | 天津市职业大学 | Full-automatic aluminum ingot stacking production system |
| CN104909147A (en) * | 2015-04-30 | 2015-09-16 | 天津市金万方钢结构有限公司 | Portal type C-type steel horizontal transverse motion turnover device |
| CN107902423A (en) * | 2017-12-15 | 2018-04-13 | 柳州吉辉机械设计有限公司 | It is a kind of to turn over ingot device suitable for bullion ingot casting |
| CN110395555A (en) * | 2018-04-25 | 2019-11-01 | 昆山松盈利自动化科技有限公司 | External member automatic moulding all-in-one machine |
| CN108820896A (en) * | 2018-07-02 | 2018-11-16 | 眉山市博眉启明星铝业有限公司 | A kind of aluminium ingot palletizing apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110518 |
|
| CX01 | Expiry of patent term |