CN201801743U - Pneumatic braking dye jigger with gear, oscillating arm and single motor - Google Patents
Pneumatic braking dye jigger with gear, oscillating arm and single motor Download PDFInfo
- Publication number
- CN201801743U CN201801743U CN2010201705469U CN201020170546U CN201801743U CN 201801743 U CN201801743 U CN 201801743U CN 2010201705469 U CN2010201705469 U CN 2010201705469U CN 201020170546 U CN201020170546 U CN 201020170546U CN 201801743 U CN201801743 U CN 201801743U
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- cloth beam
- fabric
- gear
- support arm
- brake
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Abstract
The utility model relates to a dye jigger in the technical field of textile printing and dyeing machines, and aims to reduce the matching input of equipment, reduce the motor power, save energy and facilitate maintenance. The dye jigger comprises a dye vat (5), a geared head (6), a pneumatic braking device (11), a main drive oscillating gear (13), a conveying support arm (4), an air cylinder (3), a speed reducer (2), a motor (1), a transmission mechanism (14), two passive large gears (7-1 and 7-2), and the like; the main drive oscillating gear is mounted at the upper end of the conveying support arm to drive cloth rollers to operate; the pneumatic braking device (11) mounted at the shaft ends of a left cloth roller (10-1) and a right cloth roller (10-2) is combined by a pneumatic brake (11) and a tension brake (11); the pneumatic brake (11) is used for rapidly stopping the machine when the left cloth roller (10-1) and the right cloth roller (10-2) steer; and the tension brake (11) is used for preventing fabric (12) from loosening during normal operation, and proper constant tension of the fabric (12) can be increased.
Description
Technical field
The utility model relates to the technical field of textile dyeing machinery.Particularly be applicable to the dye jigger that the textile printing and dyeing industry open width is bleachinged and dyeing.
Background technology
At present, existing dye jigger on the market, floor space is little, adapts to multi-varieties and small-batch trial-production and produces, and meets the present market demand, the welcome of the producer that is subjected to printing and dyeing.But the most producers of the dye jigger of producing both at home and abroad adopt the bi-motor structure at present.Its shortcoming has two: the one, increased the input of motor, reductor, and the acquisition cost of equipment is strengthened; The 2nd, reductor and batching rod direct connection belong to the torsion running, have increased power of motor, do not meet the policy of national energy-saving and emission-reduction.
Summary of the invention
The purpose of this utility model is a kind of novel transmission mechanism of design, makes the structure of dye jigger more simple, has reduced the supporting input of motor, reductor equipment; Characteristics such as simultaneously, new construction can play and reduce motor power (output), saves each one in motor deceleration machine, and is energy-conservation, that running is steady, and is easy to maintenance.The utility model adopts gear swing arm aerodynamic brake list motor dye jigger, is made up of frame, geared head, dye vat, left cloth beam, right cloth beam, aerodynamic brake, fabric deflector roll, tension bracket, main driving wobble gear, two passive gear wheels, transmission support arm, cylinder, reductor, motor and transmission mechanisms.Motor connects reductor by transmission mechanism and slows down; Transmission support arm lower end is connected on the output shaft of reductor, the main wobble gear that drives is installed in transmission support arm upper end, on left and right sides cloth beam one end axle, passive gear wheel is installed respectively, cylinder is connected with the transmission support arm, passive gear wheel closely contacted on cylinder rod stretched out and drives transmission support arm, main driving wobble gear and be installed in left cloth beam, drove left cloth beam running; When right cloth beam antiport, cylinder rod shrink drive the transmission support arm, main drive wobble gear and be installed in right cloth beam on passive gear wheel closely contact, drive the right cloth beam function of motion.Axle head at cloth beam is equipped with pneumatically operated brake, is made up of aerodynamic brake and tension force brake two parts.Aerodynamic brake is used for left cloth beam, the quick parking when right cloth beam turns to; It is lax that the tension force brake is used for the normal fabric that prevents in service, can increase suitable tension force to fabric.The course of work of the present utility model is: at first fabric is wrapped on left cloth beam, the right cloth beam by the fabric deflector roll.When fabric twined, an end of fabric twined from a cloth beam is inboard, and the other end of fabric twines from the inboard of another cloth beam.When left side cloth beam turned round, aerodynamic brake was in releasing orientation, and right cloth beam tension force brake is in running order all the time.Fabric twines when finishing, the aerodynamic brake closure.When right cloth beam turned round, brake was in releasing orientation, and left cloth beam tension force brake is in running order all the time.Fabric twines when finishing, the aerodynamic brake closure.The negative function of fabric operation is to realize like this.The main wobble gear that drives, effect by cylinder closely contact with right cloth beam gear earlier and makes right cloth beam backwards rotation, and fabric is finished fabric and twined from right cloth beam inboard, and fabric is in the continuous relieving in the inboard of left cloth beam, and under the effect of tension force brake, can prevent that fabric is lax.Fabric in the bottom of keir to the right the cloth beam direction be that right moves, fabric is bleachinged and dyeing in keir.When fabric has been put soon on the left cloth beam, cylinder operation, the cylinder guide rod stretches out, promote a transmission arm swing, the main wobble gear that drives is closely contacted with left cloth beam, make left cloth beam backwards rotation, fabric is finished fabric and is twined from left cloth beam inboard, fabric is decontroled continuously at the inboard of right cloth beam, and under the effect of tension force brake, can prevent that fabric is lax.Fabric in the bottom of keir left the cloth beam direction be that the fabric direction moves, fabric is bleachinged and dyeing in keir.Because the utility model adopts novel drive mechanism, at the aspect of performance that improves dye jigger following characteristics are arranged: the main wobble gear that drives, under the effect by cylinder, closely contact with the cloth beam gear, torsion is reduced, can reduce motor power (output) like this, can reduce the supporting input of a reductor equipment of a motor again, not only energy-conservation, key is can step on the gas running steadily, improve and bleaching and dyeing effect, bleaching and dyeing process adopts the utility model only to need 12 roads to bleaching and dyeing and can finish by bleachinging and dyeing more than the 14 traditional roads.Can save a large amount of steam, water and auxiliary agent, the production cycle is shortened, can reduce production costs, increase economic efficiency.
Single electric motor and reductor structure that the utility model adopts make device structure simple more compact, have reduced the device fabrication cost, have prolonged the service life of motor, have guaranteed the safety problem of electric operation.
The utility model is described in further detail below in conjunction with accompanying drawing
Description of drawings
Fig. 1, the single motor aerodynamic brake of gear swing arm dye jigger structure chart
Fig. 2, the single motor aerodynamic brake of gear swing arm dye jigger structure left view
Fig. 3, the single motor aerodynamic brake of gear swing arm dye jigger fabric operation schematic diagram
The specific embodiment
The utility model such as Fig. 1, Fig. 2, shown in Figure 3, form by dye vat 5, geared head 6, pneumatically operated brake 11-1 and 11-2, fabric deflector roll 8, tension bracket 15, the main wobble gear 13-1 of driving and 13-2, transmission support arm 4, cylinder 3, reductor 2, motor 1,14, two passive gear wheel 7-1 of transmission mechanism and 7-2, frame 9, left cloth beam 10-1, right cloth beam 10-2.Motor 1 connects reductor 2 by transmission mechanism 14 and slows down; Transmission support arm 4 lower ends are assemblied on the output shaft of reductor 2, transmission support arm 4 upper ends are installed main driving wobble gear 13, on left cloth beam 10-1, right cloth beam 10-2 end axle passive gear wheel 7-1 and 7-2 are installed respectively, cylinder 3 is connected with transmission support arm 4, cylinder 3 bars stretch out drive transmission support arm 4, the main wobble gear 13-2 that drives goes up passive gear wheel 7-1 and closely contacts with being installed in left cloth beam 10-1, drive left cloth beam 10-1 and turn round; When right cloth beam 10-2 antiport, cylinder 3 bars shrink drive transmission support arm 4, main drive wobble gear 13-1 be installed in right cloth beam 10-2 upward passive gear wheel 7-2 closely contact, drive the right cloth beam 10-2 function of motion.Left cloth beam 10-1, right cloth beam 10-2, axle head pneumatically operated brake 11 is installed, by aerodynamic brake 11 and tension force brake 11 combinations, aerodynamic brake 11 is used for left cloth beam 10-1, the quick parking when right cloth beam 10-2 turns to, tension force brake 11 is used for the normal fabric 12 that prevents in service and relaxes, and increases suitable permanent tension force can for fabric 12.The course of work of the present utility model is: as Fig. 3, shown in, at first fabric 12 is wrapped on left cloth beam 10-1, as shown in Figure 3 the white arrow direction indication left side cloth beam 10-1 by fabric deflector roll 8.When fabric 12 twined, an end of fabric 12 twined from a cloth beam 10-1 is inboard, and the other end of fabric 12 twines from the inboard of another cloth beam 10-1.When left side cloth beam 10-1 turned round, aerodynamic brake 11-1 was in releasing orientation, and right cloth beam tension force brake 11-2 is in running order all the time.Fabric 12 twines when finishing, aerodynamic brake 11-2 closure.When right cloth beam 10-2 turned round, aerodynamic brake 11-1 was in releasing orientation, and left cloth beam 10-1 tension force brake 11-1 is in running order all the time.Fabric 12 twines when finishing, aerodynamic brake 11-1 closure.The negative function of fabric 12 operations is to realize like this.The main wobble gear 13-1 that drives, effect by cylinder 3 closely contacts with right cloth beam gear 7-2 earlier, make right cloth beam 10-2 backwards rotation, fabric 12 is finished fabric 12 and is twined from right cloth beam 10-2 inboard, fabric 12 is decontroled continuously at the inboard of left cloth beam 10-1, and under the effect of tension force brake 11-1, can prevent that fabric 12 is lax.Fabric 12 in the bottom of dye vat 5 through fabric deflector roll 8 to the right cloth beam 10-2 direction be that right moves, black arrow direction indication fabric 12 is as shown in Figure 3 contaminated in dye vat 5.When the last fabric 12 of left cloth beam 10-1 has been put soon, cylinder 3 work, the cylinder guide rod stretches out, promote 4 swings of transmission support arm, the main wobble gear 13-2 that drives is closely contacted with left cloth beam 10-1, make left cloth beam 10-1 backwards rotation, fabric 12 is finished fabric 12 and is twined from left cloth beam 10-1 inboard, fabric 12 is decontroled continuously at the inboard of right cloth beam 10-2, and under the effect of tension force brake 11-1, can prevent that fabric 12 is lax.Fabric 12 in the bottom of dye vat 5 through fabric deflector roll 8 left cloth beam 10 directions be that fabric 12 directions move, fabric 12 is contaminated in dye vat 5.
Because the utility model adopts the novel drive mechanism of gear swing arm aerodynamic brake list motor dye jigger, at the aspect of performance of bleachinging and dyeing that improves dye jigger following characteristics are arranged: main wobble gear 13-1 of driving and 13-2, under the effect by cylinder 3, reduce motor 1 power, reduce the supporting input of 1 one reductor 2 equipment of a motor, not only energy-conservation, key is that running is steady, can step on the gas, improve and contaminate effect, bleaching and dyeing process adopts the utility model only to need 12 roads to bleaching and dyeing and can finish by bleachinging and dyeing more than the 14 traditional roads.
The utility model economizes on electricity significantly for the user.Can reduce production costs, increase economic efficiency; Because the single electric motor 1 and reductor 2 structures that adopt make device structure simple more compact, have reduced the device fabrication cost.
Claims (3)
1. the single motor aerodynamic brake of gear swing arm dye jigger, by dye vat (5), geared head (6), pneumatically operated brake (11-1 and 11-2), fabric deflector roll (8), tension bracket (15), the main wobble gear (13) that drives, transmission support arm (4), cylinder (3), reductor (2), motor (1), transmission mechanism (14), frame (9), two passive gear wheels (7-1 and 7-2), left side cloth beam (10-1), right cloth beam (10-2), form, it is characterized in that: motor (1) connects reductor (2) by transmission mechanism (14) and slows down, transmission support arm (4) lower end is assemblied on the output shaft of reductor, the main wobble gear (13) that drives is installed in transmission support arm upper end, at left cloth beam (10-1), on the right cloth beam (10-2) passive gear wheel (7-1 and 7-2) is installed respectively, cylinder (3) is connected with transmission support arm (4).
2. the single motor aerodynamic brake of gear swing arm according to claim 1 dye jigger, it is characterized in that: cylinder (3) bar stretch out drive transmission support arm (4), the main wobble gear (13-2) that drives is gone up passive gear wheel (7-1) and is closely contacted with being installed in left cloth beam (10-1), drive left cloth beam (10-1) and turn round.
3. the single motor aerodynamic brake of gear swing arm according to claim 1 dye jigger, it is characterized in that: cylinder (3) bar shrink to drive transmission support arm (4), main drive wobble gear (13-1) be installed in right cloth beam (10-2) upward passive gear wheel (7-2) closely contact, drive right cloth beam (10-2) function of motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201705469U CN201801743U (en) | 2010-04-22 | 2010-04-22 | Pneumatic braking dye jigger with gear, oscillating arm and single motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201705469U CN201801743U (en) | 2010-04-22 | 2010-04-22 | Pneumatic braking dye jigger with gear, oscillating arm and single motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201801743U true CN201801743U (en) | 2011-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201705469U Expired - Fee Related CN201801743U (en) | 2010-04-22 | 2010-04-22 | Pneumatic braking dye jigger with gear, oscillating arm and single motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201801743U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101935928A (en) * | 2010-04-22 | 2011-01-05 | 枣庄福源印染机械有限公司 | Pneumatic braking jig dyeing machine of gear swing-arm single motor |
| CN103437091A (en) * | 2013-08-19 | 2013-12-11 | 任敏 | Drive mechanism of dyeing machine |
-
2010
- 2010-04-22 CN CN2010201705469U patent/CN201801743U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101935928A (en) * | 2010-04-22 | 2011-01-05 | 枣庄福源印染机械有限公司 | Pneumatic braking jig dyeing machine of gear swing-arm single motor |
| CN101935928B (en) * | 2010-04-22 | 2011-11-16 | 枣庄福源印染机械有限公司 | Pneumatic braking jig dyeing machine of gear swing-arm single motor |
| CN103437091A (en) * | 2013-08-19 | 2013-12-11 | 任敏 | Drive mechanism of dyeing machine |
| CN103437091B (en) * | 2013-08-19 | 2015-12-02 | 任敏 | A kind of band-dyeing machine transmission mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110420 Termination date: 20120422 |