CN201785030U - Automatic flow rate regulating and TS device for cigarette boxes on convey line - Google Patents
Automatic flow rate regulating and TS device for cigarette boxes on convey line Download PDFInfo
- Publication number
- CN201785030U CN201785030U CN2010202699361U CN201020269936U CN201785030U CN 201785030 U CN201785030 U CN 201785030U CN 2010202699361 U CN2010202699361 U CN 2010202699361U CN 201020269936 U CN201020269936 U CN 201020269936U CN 201785030 U CN201785030 U CN 201785030U
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- smoke box
- cigarette
- sensor
- vertical library
- lifting
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- 230000001105 regulatory effect Effects 0.000 title claims abstract description 14
- 235000019504 cigarettes Nutrition 0.000 title abstract description 51
- 239000000779 smoke Substances 0.000 claims description 65
- 230000003028 elevating effect Effects 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 238000007789 sealing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 230000009183 running Effects 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
An automatic flow rate regulating or TS (Temporary Storage) device for cigarette boxes on a conveyor line is characterized in that a blockage prevention device comprises a cigarette-box TS vertical warehouse and a cigarette-box control device, wherein the cigarette-box control device comprises a blockage sensor, a bottom-layer full-material sensor, a vertical warehouse full-material alarm device, a lifting and reversing device, and a lifting device; the blockage sensor is arranged on a roller-table conveyor; the bottom-layer full-material sensor and the vertical warehouse full-material alarm device are respectively arranged at the bottom and at the top of the cigarette-box TS vertical warehouse; the signal output end of the blockage sensor is connected with the control end of the lifting and reversing device; and the signal output end of the bottom-layer full-material sensor is connected with the control end of the lifting device. The automatic flow rate regulating or TS device provided by the utility model can ensure smooth conveying of the cigarette boxes, avoid the machine halt on the entire conveying line or a YP11 case filling and sealing machine caused by the blockage of the cigarette boxes, avoid the overly gathered cigarette boxes on a cigarette-conveying chain plate to exceed the maximum limitation of the cigarette-conveying chain plate and pulling-apart the cigarette-conveying chain plate, improve the working efficiency and the accuracy, and greatly reduce the waste to the manpower or the material resources.
Description
Technical field
The utility model relates to the production of cigarettes accessory equipment, specifically is a kind of smoke box travel line flow automatically regulating and apparatus for temporary storage.
Background technology
At present, the delivery speed of the case cigarette chain plate conveyor belt that uses is certain, the instantaneous case plume amount of Chan Shenging is excessive because of various reasons, the design traffic capacity that has exceeded load-transfer device, jam appears in the case cigarette on the chain plate conveyor belt (no regulatory function), and cause a series of successive reaction: 1, case cigarette chain plate conveyor belt is shut down completely; 2, the case cigarette stops up and causes the YP11 case packer to shut down; 3, carton of cigarettes is carried and is stopped up the delivery port package that causes the package machine; 4, sometimes because of the case cigarette on the cigarette conveyer chain strip gathers too much, load surpasses the limit of case cigarette conveyer chain strip, breaks case cigarette transporting chain plate; 5, at every turn for the fast processing breakdown of equipment, the case cigarette that need organize a large amount of personnel to participate in treatment box cigarette chain plate conveyor belt is piled up, and damages a large amount of case cigarettes sometimes, causes the significant wastage of manpower and materials, also occur mixing the quality accident of case or mixed board easily, cause the bigger confusion of production scene.
And appearring in the case cigarette in course of conveying, the major cause of jam has:
1, chain plate conveyor belt upstream equipment fault.(as: if the YP11 case packer at when operation et out of order, the phenomenon that the case cigarette adds chain plate conveyor belt continuously can occur through after the artificial treatment, cause instantaneous case plume amount excessive).
2, artificial origin.(as: quilt is swept that the sign indicating number mistake is picked out or manually the case cigarette is added chain plate conveyor belt in peak period).
3, the increase of upstream equipment production capacity.(as: increase of production upstream equipment has increased the flow on the load-transfer device).
Existing case cigarette chain plate conveyor belt is that a speed is certain passive delivery system, the flow of case cigarette is to be controlled by the input of YP11 case packer (or artificial smoke adding), the carrying capacity at its conveying and the case cigarette collection place of putting on load-transfer device is 20/minute, the suddenly increase of case cigarette quantity, make the interval between case cigarette and the case cigarette more and more littler, make instantaneous case plume amount exceed case cigarette chain plate conveyor belt design traffic capacity.Case plume amount will occur blocking up when peaking, and the usefulness of hour having wasted load-transfer device in case plume amount, by analysis we think its " bottleneck " problem be case plume amount inhomogeneous due to.If continue to expand the scale of production, must address this problem.
Summary of the invention
The purpose of this utility model is to provide a kind of smoke box travel line flow automatically regulating and apparatus for temporary storage according to the deficiencies in the prior art; guarantee the unimpeded of smoke box transportation, avoid stopping up the significant wastage and the quality accidents such as some mixed casees, mixed board of the shutdown that occurs, the damage of breaking case cigarette transporting chain plate, case cigarette, manpower and materials because of smoke box.
Described smoke box travel line flow automatically regulating and apparatus for temporary storage comprise temporary vertical library of smoke box and smoke box control setup; The smoke box control setup expects completely that by clogging sensor, bottom sensor, vertical library completely expect annunciator, promote reversing arrangement and jacking system is formed; Clogging sensor is arranged on the roller conveyor, and bottom expects that completely sensor and vertical library expect that completely annunciator is separately positioned on the bottom of the reservior and the Ku Ding of the temporary vertical library of smoke box; The signal output part of clogging sensor is connected with the control end that promotes reversing arrangement, and bottom expects that completely the signal output part of sensor is connected with the control end of jacking system.
Described lifting reversing arrangement comprises reversing controller, transverse onveyer, lift cylinder, vertical library roller conveyor, adjustable end stop; Transverse onveyer one end is carried and to be communicated with rising roller conveyor, and the vertical library roller conveyor conveying of the other end bottom the temporary vertical library of smoke box is communicated with, and lift cylinder is arranged on adjustable end stop) the bottom; The input end of cylinder reversing controller is connected with clogging sensor, and mouth is connected with the control end of adjustable end stop, lift cylinder and transverse onveyer respectively.
Described jacking system comprises that two lifting motors, two change speed gear boxs, a plurality of smoke box promote carriage, the two pairs of elevating chains and messenger chain; Lifting motor and change speed gear box are arranged on the top of the temporary vertical library of smoke box, and elevating chain is in transmission connection by messenger chain and lifting motor; A plurality of smoke boxes promote carriage and equidistantly are arranged on the elevating chain.
The inside of the temporary vertical library of described smoke box is provided with the fastening pull rod that is used for fixing smoke box for four jiaos.
The mouth of completely expecting sensor is connected with the input end of two lifting motors respectively.Distance between the described two smoke boxes lifting carriage is greater than the height of smoke box 6.
Advantage of the present utility model: 1. rational in infrastructure, easy for installation, time weak point, can also guarantee safe and on-the-spot orderliness;
2. can make the case cigarette can realize even conveying, optimize and improve the function of case cigarette chain plate conveyor belt, and can solve urgent problem, satisfy the needs of production development with less fund input with to the less influence in production scene.
3. enhance productivity, reduce labour intensity, improve automation, and informationalized level of management are being brought into play huge effect.
The utility model can guarantee that the conveying of smoke box is unimpeded, avoid stopping up all fronts shutdown and shutdown of YP11 case packer that causes or the delivery port package that causes the package machine because of smoke box, prevent to gather too much because of the case cigarette on the cigarette conveyer chain strip, and surpass the limit of case cigarette conveyer chain strip, break case cigarette transporting chain plate; Improve work efficiency and accurately filter, greatly reduced man power and material's waste.
Description of drawings
Fig. 1 is a structural representation of the present utility model,
Fig. 2 is a work scheme drawing of the present utility model,
Among the figure: 1-clogging sensor, 2-roller conveyor, 3-adjustable end stop, the 4-smoke box is kept in vertical library, 4-1-transverse onveyer, 4-2-lift cylinder, 5-vertical library roller conveyor, the 6-smoke box, the 7-smoke box promotes carriage, the 8-elevating chain, 9-messenger chain, 10-change speed gear box, the 11-lifting motor, 12-smoke box load-transfer device, 13-fastening pull rod, the 14-vertical library is completely expected annunciator, and the 15-bottom is completely expected sensor, 16-smoke box baffle plate.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.Among Fig. 1,2, described smoke box travel line flow automatically regulating and apparatus for temporary storage comprise temporary vertical library 4 of smoke box and smoke box control setup; The smoke box control setup expects completely that by clogging sensor 1, bottom sensor 15, vertical library completely expect annunciator 14, promote reversing arrangement and jacking system is formed; Clogging sensor 1 is arranged on the roller conveyor 2, and bottom is completely expected sensor 15 and vertical library 14 bottom of the reservior and the Ku Ding that are separately positioned on the temporary vertical library 4 of smoke box that completely expect to report to the police; The signal output part of clogging sensor 1 is connected with the control end that promotes reversing arrangement, and bottom expects that completely the signal output part of sensor 15 is connected with the control end of jacking system.
Described lifting reversing arrangement comprises reversing controller, transverse onveyer 4-1, lift cylinder 4-2, vertical library roller conveyor 5, adjustable end stop 3; Transverse onveyer 4-1 one end is carried and is communicated with rising roller conveyor 2, and the other end is communicated with vertical library roller conveyor 5 conveyings that smoke box is kept in vertical library 4 bottoms, and lift cylinder 4-2 is arranged on the bottom of adjustable end stop 3; The input end of cylinder reversing controller is connected with clogging sensor 1, and mouth is connected with the control end of transverse onveyer 4-1 with lifting retaining 3, lift cylinder 4-2 respectively.
Described jacking system comprises that two lifting motors 11, two change speed gear boxs 10, a plurality of smoke boxes promote carriage 7, two pairs of elevating chains 8 and messenger chains 9; Lifting motor 11 is arranged on the top that smoke box is kept in vertical library 4 with change speed gear box 10, and elevating chain 8 is in transmission connection by messenger chain 9 and lifting motor 11; A plurality of smoke boxes promote carriage 7 and equidistantly are arranged on the elevating chain 8.The inside of the temporary vertical library 4 of described smoke box is provided with the fastening pull rod 13 that is used for fixing smoke box for four jiaos.
Described bottom expects that completely the mouth of sensor 15 is connected with the input end of two lifting motors 11 respectively.Distance between the described two smoke boxes lifting carriage 7 is greater than the height of smoke box 6.
Working process of the present utility model: jam appears in the case cigarette on case cigarette chain plate conveyor belt, clogging sensor 1 on the roller conveyor 2 passes the signal along to the reversing controller that promotes reversing arrangement, the adjustable end stop 3 of reversing arrangement arrival end rises, lift cylinder 4-2 rises, 5 casees cigarettes of roller conveyor that transverse onveyer 4-1 startup is sent the case cigarette 6 of input into the vertical library bottom progressively are delivered to No. 1 station that smoke box is kept in vertical library 4 bottoms, No. 2 stations, No. 3 stations, No. 4 stations ... last station, station until the roller conveyor 2 of vertical library bottom is piled, expect that completely sensor 15 passes the signal along to elevating motor 11, elevating motor 11 runnings, this moment, the elevating chain 8 of messenger chain 9 drive vertical library both sides made the 1st layer of (bottom) smoke box lifting carriage 7 that the case cigarette on the case cigarette roller conveyor 2 is mentioned, if latch up phenomenon is not still got rid of, the case cigarette that stops up continues to enter the 2nd layer of smoke box and promotes carriage 7, the 3rd layer, the 4th layer is gone down successively ..., vertical library full sensor 14 in all full back of last one deck of vertical library case cigarette is reported to the police immediately and is stopped.
After the case cigarette jam of case cigarette chain plate conveyor belt is eliminated, and when " neutral gear " phenomenon occurring in time " filling a vacancy ", the case cigarette is then exported the case cigarette in the mode of " first-in last-out " in the vertical library, that is: the smoke box of vertical library both sides elevating chain 8 promotes the case cigarette that carriage 7 will have the case cigarette bottom and is put into equably downwards on the roller conveyor 2 of vertical library, and order is last station ..., No. 4 stations, No. 3 stations, No. 2 stations, No. 1 station go down successively ..., until the complete emptying of the 1st layer of (bottom) case cigarette of vertical library.This system also can input or output according to the smoke box flow in the smoke box course of conveying at any time, regulates the flow of smoke box, avoids smoke box to carry and occurs stopping up.
Claims (6)
1. smoke box travel line flow automatically regulating and apparatus for temporary storage is characterized in that: the described blocking device that prevents comprises that smoke box keeps in vertical library (4) and smoke box control setup; The smoke box control setup expects completely that by clogging sensor (1), bottom sensor (15), vertical library completely expect annunciator (14), promote reversing arrangement and jacking system is formed; Clogging sensor (1) is arranged on the roller conveyor (2), and bottom expects that completely sensor (15) and vertical library expect that completely annunciator (14) is separately positioned on the bottom of the reservior and the Ku Ding of the temporary vertical library (4) of smoke box; The signal output part of clogging sensor (1) is connected with the control end that promotes reversing arrangement, and bottom expects that completely the signal output part of sensor (15) is connected with the control end of jacking system.
2. smoke box travel line flow automatically regulating according to claim 1 and apparatus for temporary storage is characterized in that: described lifting reversing arrangement comprises reversing controller, transverse onveyer (4-1), lift cylinder (4-2), vertical library roller conveyor (5), adjustable end stop (3); Transverse onveyer (4-1) end is carried and to be communicated with rising roller conveyor (2), and vertical library roller conveyor (5) conveying of the other end bottom the temporary vertical library (4) of smoke box is communicated with, and lift cylinder (4-2) is arranged on the bottom of adjustable end stop (3); The input end of cylinder reversing controller is connected with clogging sensor (1), and mouth is connected with adjustable end stop (3), lift cylinder (4-2) and the control end of transverse onveyer (4-1) respectively.
3. smoke box travel line flow automatically regulating according to claim 1 and apparatus for temporary storage is characterized in that: described jacking system comprises that two lifting motors (11), two change speed gear boxs (10), a plurality of smoke box promote carriage (7), two pairs of elevating chains (8) and messenger chain (9); Lifting motor (11) is arranged on the top that smoke box is kept in vertical library (4) with change speed gear box (10), and elevating chain (8) is in transmission connection by messenger chain (9) and lifting motor (11); A plurality of smoke boxes promote carriage (7) and equidistantly are arranged on the elevating chain (8).
4. smoke box travel line flow automatically regulating according to claim 1 and apparatus for temporary storage is characterized in that: the inside that described smoke box is kept in vertical library (4) is provided with the fastening pull rod (13) that is used for fixing smoke box for four jiaos.
5. smoke box travel line flow automatically regulating according to claim 3 and apparatus for temporary storage is characterized in that: described bottom expects that completely the mouth of sensor (15) is connected with the input end of two lifting motors (11) respectively.
6. smoke box travel line flow automatically regulating according to claim 3 and apparatus for temporary storage is characterized in that: the distance between the described two smoke boxes lifting carriages (7) is greater than the height of smoke box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202699361U CN201785030U (en) | 2010-07-20 | 2010-07-20 | Automatic flow rate regulating and TS device for cigarette boxes on convey line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202699361U CN201785030U (en) | 2010-07-20 | 2010-07-20 | Automatic flow rate regulating and TS device for cigarette boxes on convey line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201785030U true CN201785030U (en) | 2011-04-06 |
Family
ID=43817005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202699361U Expired - Lifetime CN201785030U (en) | 2010-07-20 | 2010-07-20 | Automatic flow rate regulating and TS device for cigarette boxes on convey line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201785030U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275725A (en) * | 2011-05-06 | 2011-12-14 | 苏州市吴江特种电缆二厂有限公司 | Filler control device |
| CN102275733A (en) * | 2011-05-10 | 2011-12-14 | 江苏德一新型建筑材料科技有限公司 | Buffering lifting device for conveyer line |
| CN102336336A (en) * | 2010-07-20 | 2012-02-01 | 湖北中烟工业有限责任公司 | Automatic cigarette box conveying line flow adjusting and temporary storage device |
| CN102556584A (en) * | 2012-02-27 | 2012-07-11 | 无锡超科食品有限公司 | Hoister |
| CN104340736A (en) * | 2012-12-24 | 2015-02-11 | 颐中(青岛)烟草机械有限公司 | Method for centralized supply of box blanks of cigarette packing and sealing machine |
| CN105480649A (en) * | 2015-11-30 | 2016-04-13 | 重庆贝华科技有限公司 | Board storage and transport device |
| CN105947628A (en) * | 2016-05-26 | 2016-09-21 | 镇江市经纬工程机械有限公司 | Workpiece lifting and temporary storing device for production line |
| CN106956917A (en) * | 2017-04-21 | 2017-07-18 | 广东省智能制造研究所 | A kind of buffer storage and method for Real-time Balancing multitask production line |
| CN108454936A (en) * | 2018-03-29 | 2018-08-28 | 佛山市南海区多麦机械设备有限公司 | A kind of full-automatic cornerite packaging production line of ceramic tile |
| CN110053955A (en) * | 2019-04-21 | 2019-07-26 | 苏州冠科工业设备有限公司 | A kind of automation lifting transportation system |
| CN112758660A (en) * | 2020-12-29 | 2021-05-07 | 苏州特斯迈智能制造股份有限公司 | Tray rotary conveying lifting machine |
| CN113320748A (en) * | 2021-05-31 | 2021-08-31 | 河南中烟工业有限责任公司 | Cigarette carton storage device for cigarette carton outlet of packaging unit |
-
2010
- 2010-07-20 CN CN2010202699361U patent/CN201785030U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102336336A (en) * | 2010-07-20 | 2012-02-01 | 湖北中烟工业有限责任公司 | Automatic cigarette box conveying line flow adjusting and temporary storage device |
| CN102336336B (en) * | 2010-07-20 | 2013-08-14 | 湖北中烟工业有限责任公司 | Automatic cigarette box conveying line flow adjusting and temporary storage device |
| CN102275725A (en) * | 2011-05-06 | 2011-12-14 | 苏州市吴江特种电缆二厂有限公司 | Filler control device |
| CN102275733A (en) * | 2011-05-10 | 2011-12-14 | 江苏德一新型建筑材料科技有限公司 | Buffering lifting device for conveyer line |
| CN102556584A (en) * | 2012-02-27 | 2012-07-11 | 无锡超科食品有限公司 | Hoister |
| CN104340736A (en) * | 2012-12-24 | 2015-02-11 | 颐中(青岛)烟草机械有限公司 | Method for centralized supply of box blanks of cigarette packing and sealing machine |
| CN105480649A (en) * | 2015-11-30 | 2016-04-13 | 重庆贝华科技有限公司 | Board storage and transport device |
| CN105947628A (en) * | 2016-05-26 | 2016-09-21 | 镇江市经纬工程机械有限公司 | Workpiece lifting and temporary storing device for production line |
| CN106956917A (en) * | 2017-04-21 | 2017-07-18 | 广东省智能制造研究所 | A kind of buffer storage and method for Real-time Balancing multitask production line |
| CN108454936A (en) * | 2018-03-29 | 2018-08-28 | 佛山市南海区多麦机械设备有限公司 | A kind of full-automatic cornerite packaging production line of ceramic tile |
| CN110053955A (en) * | 2019-04-21 | 2019-07-26 | 苏州冠科工业设备有限公司 | A kind of automation lifting transportation system |
| CN112758660A (en) * | 2020-12-29 | 2021-05-07 | 苏州特斯迈智能制造股份有限公司 | Tray rotary conveying lifting machine |
| CN113320748A (en) * | 2021-05-31 | 2021-08-31 | 河南中烟工业有限责任公司 | Cigarette carton storage device for cigarette carton outlet of packaging unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110406 Effective date of abandoning: 20130814 |
|
| RGAV | Abandon patent right to avoid regrant |