CN201781951U - Duplex pre-pressing device suitable for defoliating and redrying of tobacco pieces - Google Patents
Duplex pre-pressing device suitable for defoliating and redrying of tobacco pieces Download PDFInfo
- Publication number
- CN201781951U CN201781951U CN200920258081XU CN200920258081U CN201781951U CN 201781951 U CN201781951 U CN 201781951U CN 200920258081X U CN200920258081X U CN 200920258081XU CN 200920258081 U CN200920258081 U CN 200920258081U CN 201781951 U CN201781951 U CN 201781951U
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- hopper
- blanking
- nozzle
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- shop
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Abstract
The utility model relates to a duplex pre-pressing device applicable to defoliating and redrying of tobacco pieces, comprising a feeding machine, a cloth belt, a pressure head and a frame material box. The duplex pre-pressing device applicable to defoliating and redrying of the tobacco pieces is characterized in that an inlet of the material box is provided with a row of uniform feeding nozzles along the width direction of the material box, the number of the nozzles is 4-15, and the angle of each nozzle is adjustable; the material box is provided with one to five groups of blanking leaf-spreading nozzles, each group includes 4-5 nozzles which are distributed uniformly along the height direction of the material box; and the material box is provided with one to five groups of material position photoelectric tubes. The duplex pre-pressing device applicable to defoliating and redrying of the tobacco pieces has the following advantages: 1. eliminating the mutual interference of mechanical mode possibly existing between a mechanical type tobacco leaf distributing plate and the pressure head when the pressure head presses downwards, and simultaneously avoiding secondary nonuniform material distributing or resulting in the formation of larger deviation of density distribution of tobacco pieces in the box caused by adjustment lag of the leaf distributing plate; 2. enabling material to be uniformly distributed in the material box and resulting in the controllability of material falling process to cause uniform density in the box; and 3. by utilizing the pneumatic material uniformizing method of the device, reducing the temperature of the tobacco pieces as well as drying time after the tobacco pieces are packaged into boxes to be sent into a storehouse.
Description
Technical field
The utility model relates to the tobacco field, is specifically related to a kind of twin prepressing device that is applicable to sheet cigarette beating and double roasting.
Background technology:
In the tobacco preliminary working technology, after the operations such as economy-combat leaf, redrying, the sheet cigarette enters packing case after weighing in the precompressed packaging system.At present, the sheet cigarette after the tobacco business redrying is finished the vanning task by the precompressed packaging system.Usually, the precompressed packaging system is made up of mechanisms such as feeding machine, material-feeding mechanism, preformer frame, hopper, pressure head, smoke box conveyer, baling press and relevant electric control unit, hydraulic control unit etc.Part precompressed packaging system also has static weighing system or dynamic weighing function.General precompressed packaging system has two or three hoppers, is called as twin and tri-coupling type respectively.
In the prior art, the sheet cigarette is difficult in the free-falling process forming uniform state in hopper on the hopper section, and then influences Density Distribution in the case.The key factor that influences the smoked sheets in smokebox Density Distribution is stone state, the shop leaf frequency of cloth impeller and the descend slowly and lightly state etc. of sheet cigarette of sheet cigarette on the feeding belt feeder.Solid accumulation state etc. is in the dynamic change on the moisture content of sheet cigarette material, the feeding machine; The hopper height is higher simultaneously, and the sheet cigarette is easily forming the i.e. taper of middle part projection of free accumulation state in dropping process behind the cloth; When pressure head pressed down, bossing density density more greatly and all around was less, had caused the inhomogeneous of the interior density of case.Can design a kind of sheet cigarette that makes and in hopper, evenly scatter, keep the uniform sheet cigarette of density pre-press equipment in the case, just the problem paid close attention to of this case inventor.
Summary of the invention
The purpose of this utility model is just at above-mentioned existing in prior technology problem and custom-designed a kind of twin prepressing device that is applicable to sheet cigarette beating and double roasting, this device makes and evenly scatters in the sheet cigarette dropping process by being arranged on charging homocline nozzle in the hopper, blanking shop foliar spray mouth, keeps that density is even in the case everywhere.
The purpose of this utility model is achieved through the following technical solutions: the twin prepressing device that is applicable to sheet cigarette beating and double roasting of the present utility model, comprise the feeding machine that is used for conveying sheet cigarette material, the forward and reverse distributing belt of material, preformer pressure head, preformer frame and blanking hopper, wherein: be horizontally disposed with row's charging homocline nozzle along blanking hopper width in blanking hopper porch, quantity 4-15, the adjustable angle of each charging homocline nozzle (± 15 ° with interior adjustable); The blanking hopper is provided with blanking shop foliar spray mouth 1-5 group, and is every group nozzle 4-15, uniform along the hopper short transverse; Material level photoelectric tube 1-5 group is set, along hopper short transverse and the supporting layout of shop foliar spray mouth on the blanking hopper.
The group number of described blanking shop foliar spray mouth and material level photoelectric tube is determined by hopper height and sheet plume amount.
The concrete quantity of described charging homocline nozzle is determined by hopper width and sheet plume amount.
The concrete quantity of every group of blanking shop foliar spray mouth is determined by hopper width and sheet plume amount.
The compressed-air actuated pressure limit that charging homocline nozzle and blanking shop foliar spray mouth use is 0.4MPa-0.6MPa.
Advantage of the present utility model is:
1. adopt prepressing device of the present utility model to carry out Tobacco slice packing, can exempt the mutual interference that mechanical system may exist between mechanical type cloth impeller and the pressure head when pressure head presses down, avoid the control lag of mechanical type cloth impeller simultaneously and the secondary material distributing that causes is inhomogeneous or cause the Density Distribution of sheet cigarette in case to form bigger deviation.
2. adopt this prepressing device can make material more uniform uniform and material dropping process is controlled in hopper, it is even to help in the guard box density.
3. the pneumatic material homogenizing method of utilizing this device to carry out can reduce sheet cigarette temperature of charge, reduces that Tobacco slice packing is laggard goes into drying in the air the bag time of storehouse.
Description of drawings
Fig. 1 is a twin preformer rack construction schematic diagram.(rack section is same as the prior art)
Fig. 2 is the left view of Fig. 1.
Fig. 3 is a sheet cigarette material movement track under the blanking hopper perfect condition of the present invention.D is a material movement track under the ideal state among the figure, and E is a solid accumulation state under the ideal state
Fig. 4 is set nozzle and a stuff level switch position view in the blanking hopper that is suitable for of twin preformer.
Fig. 5 is that the A of Fig. 4 is to view.
Fig. 6 is the B-B cutaway view of Fig. 4.
Fig. 7 is the C-C cutaway view of Fig. 4.
Fig. 8 is each electric control unit theory diagram.Among the figure: F is an electric control unit, and G is the material level optoelectronic switch, and H is the material level optoelectronic switch, I is shop foliar spray mouth for shop foliar spray mouth magnetic valve, J, and K is a homocline nozzle magnetic valve, L is the homocline nozzle, and M is the compressed air unit, and N is a homocline nozzle magnetic valve, O is the homocline nozzle, and P is that empty carton puts in place near switch, and Q is the distributing belt motor, R is the feeding machine motor, and S is a hydraulic control unit, and T is that pressure head puts in place near switch, U is that hopper 1 puts in place near switch, and V is that hopper 2 puts in place near switch.
Label among Fig. 1-7: 1. feeding belt feeder, 2. hopper, 3. charging refining nozzle, 4. blanking shop foliar spray mouth, 5. material level photoelectric tube, 6. pressure head, 7. carton, 8. preformer frame, 9. carton belt conveyor, 10. feed belt, 11. steels are safeguarded ladder.
The specific embodiment
The utility model is described further below in conjunction with accompanying drawing:
Shown in Fig. 1-7: the twin prepressing device that is applicable to sheet cigarette beating and double roasting of the present utility model, comprise the feed belt 10 that is used for conveying sheet cigarette material, the forward and reverse feeding belt feeder 1 of material, preformer pressure head 6, preformer frame 8 and blanking hopper 2, wherein: be horizontally disposed with row's charging homocline nozzle 3 along blanking hopper width in blanking hopper 2 porch, quantity 4-15, the adjustable angle of each charging homocline nozzle (± 15 ° with interior adjustable); Blanking hopper 2 is provided with blanking shop foliar spray mouth 4, can evenly be divided into the 1-5 group along the hopper height, every group nozzle 4-15; Material level photoelectric tube 5 is set on blanking hopper 2, can be divided into the 1-5 group, along hopper short transverse and the supporting layout of shop foliar spray mouth.
The group number of blanking shop foliar spray mouth 4 and material level photoelectric tube 5 is determined by hopper height and sheet plume amount.
The concrete quantity of charging homocline nozzle 3 is determined by hopper width and sheet plume amount.
The concrete quantity of every group of blanking shop foliar spray mouth is determined by hopper width and sheet plume amount.
The compressed-air actuated pressure limit that charging homocline nozzle and blanking shop foliar spray mouth use is 0.4MPa-0.6MPa.
The course of work of the present utility model and principle are as follows:
The empty carton that is used to deposit the sheet cigarette be transported to be positioned at preformer one side blanking hopper 2 below, by the position near the empty carton of inductive switching, the signal that puts in place is transported to the system electrical control module.Electric control unit sends the feeding signal, and feeding machine is promptly started working after receiving the feeding signal, and cloth leaf belt is to this hopper feeding.In one side hopper when work,, the empty carton that is used to deposit the sheet cigarette is transported to below the preformer opposite side hopper, waits for vanning.Each several part control is carried out by electric control unit in the device, referring to Fig. 8.
When material dropped to the porch from cloth leaf band, the one group of charging homocline nozzle 3 that is installed in hopper 2 porch formed pneumatic material homogenizing and purges.The setting angle of feed nozzle can be according to the state adjustment of supplied materials, the pressure flow of regulating each nozzle make material in hopper perpendicular to evenly scattering on the feed direction, see Fig. 3.Respectively group pulsation blanking shop foliar spray mouth 4 of evenly arranging on the hopper height forms pneumatic stone plate, and material is evenly spread out on the hopper feed direction, and whereabouts and banking process are controlled.What be provided with respectively organizes material level photoelectric tube 5 and can close successively according to the height that material is piled up in hopper 2.Adopt said method, no matter the state of material on feeding machine is how, quantity, the angle by the compressed-air atomizer setting and regulate compressed-air actuated pressure flow material is evenly scattered in hopper, density is even in the guard box.
When feeding during near setting weight, feeding machine becomes feeding at a slow speed; After arriving setting weight, the cloth impeller stops Bu Ye, and pressure head 6 presses down fast, is pressed onto to transfer to slowly behind the certain position to press, and then begins pressurize after reaching given size, and the cloth impeller returns to the home position simultaneously, and feeding machine begins reverse feeding; When pressurize behind certain hour, hopper and pressure head rise to initial position gradually.After the hopper rising put in place, smoke box belt conveyor 9 was started working, and the smoke box of precompressed is sent, and enters packing process.
Preformer both sides hopper operation principle is identical, and its process hockets, repeatedly circulation.
Claims (6)
1. twin prepressing device that is applicable to sheet cigarette beating and double roasting, it comprises the feeding machine that is used for conveying sheet cigarette material, the forward and reverse distributing belt of material, preformer pressure head, preformer frame and blanking hopper, it is characterized in that: be horizontally disposed with row's charging homocline nozzle along blanking hopper width in blanking hopper porch, quantity 4-15, the adjustable angle of each charging homocline nozzle; The blanking hopper is provided with blanking shop foliar spray mouth 1-5 group, and is every group nozzle 4-15, uniform along the hopper short transverse; Material level photoelectric tube 1-5 group is set, along hopper short transverse and the supporting layout of shop foliar spray mouth on the blanking hopper.
2. the twin prepressing device that is applicable to sheet cigarette beating and double roasting according to claim 1 is characterized in that: the angle of each charging homocline nozzle at ± 15 ° with interior adjustable.
3. the twin prepressing device that is applicable to sheet cigarette beating and double roasting according to claim 1 is characterized in that: the group number of described blanking shop foliar spray mouth and material level photoelectric tube is determined by hopper height and sheet plume amount.
4. the twin prepressing device that is applicable to sheet cigarette beating and double roasting according to claim 1 is characterized in that: the concrete quantity of described charging homocline nozzle is determined by hopper width and sheet plume amount.
5. according to claim 1 or the 3 described twin prepressing devices that are applicable to sheet cigarette beating and double roasting, it is characterized in that: the concrete quantity of every group of blanking shop foliar spray mouth is determined by hopper width and sheet plume amount.
6. the twin prepressing device that is applicable to sheet cigarette beating and double roasting according to claim 1 and 2 is characterized in that: the compressed-air actuated pressure limit that charging homocline nozzle and blanking shop foliar spray mouth use is 0.4MPa-0.6MPa.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200920258081XU CN201781951U (en) | 2009-11-13 | 2009-11-13 | Duplex pre-pressing device suitable for defoliating and redrying of tobacco pieces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN200920258081XU CN201781951U (en) | 2009-11-13 | 2009-11-13 | Duplex pre-pressing device suitable for defoliating and redrying of tobacco pieces |
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CN201781951U true CN201781951U (en) | 2011-04-06 |
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CN200920258081XU Expired - Fee Related CN201781951U (en) | 2009-11-13 | 2009-11-13 | Duplex pre-pressing device suitable for defoliating and redrying of tobacco pieces |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110745288A (en) * | 2019-09-29 | 2020-02-04 | 红塔烟草(集团)有限责任公司 | Redried finished product vanning compactness detects and mixing device |
-
2009
- 2009-11-13 CN CN200920258081XU patent/CN201781951U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110745288A (en) * | 2019-09-29 | 2020-02-04 | 红塔烟草(集团)有限责任公司 | Redried finished product vanning compactness detects and mixing device |
CN110745288B (en) * | 2019-09-29 | 2020-11-27 | 红塔烟草(集团)有限责任公司 | Redried finished product vanning compactness detects and mixing device |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110406 Termination date: 20171113 |
|
CF01 | Termination of patent right due to non-payment of annual fee |