CN201644467U - Automatic scavenging system of smokebox - Google Patents
Automatic scavenging system of smokebox Download PDFInfo
- Publication number
- CN201644467U CN201644467U CN2009202690025U CN200920269002U CN201644467U CN 201644467 U CN201644467 U CN 201644467U CN 2009202690025 U CN2009202690025 U CN 2009202690025U CN 200920269002 U CN200920269002 U CN 200920269002U CN 201644467 U CN201644467 U CN 201644467U
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- conveyer
- smoke box
- automatically cleaning
- tipper
- boxes according
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- Expired - Lifetime
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model relates to an automatic scavenging system of a smokebox, which comprises a smokebox conveyer (1), a two-way conveyer (2), a lifting conveyer (4), a visual detection device (5), a tipper (6), a scavenging robot (7) and a delivery conveyer belt (8) of residual materials, wherein the two-way conveyer (2) is positioned at one side of the smokebox conveyer and is vertically disposed with the smokebox conveyer, the lifting conveyer (4) is nested in the smokebox conveyer, the visual detection device (5) is installed above the lifting conveyer, the tipper (6) is positioned at the back end of the two-way conveyer, the scavenging robot (7) is positioned at the back end of the tipper, the delivery conveyer belt (8) of the residual materials is positioned between the tipper (6) and the scavenging robot (7), and the outlet end of the delivery conveyer belt of the residual materials is provided with a recovery box (9). The utility model can finish the automatic scavenging operation of the smokebox storing leaf shreds and leaves.
Description
Technical field
The utility model relates to a kind of casing to storage tobacco leaf or leaf silk and carries out inner salvage stores detection, and it is finished the equipment technical field of automatic cleaning.
Background technology
In tobacco business, be used for storing the smoke box of leaf silk, blade, for the cleaning of box house in guaranteeing to use, after use or before using, all needs box house is cleaned processing, owing to the casing volume is bigger, hand sweeping is comparatively complicated, and labour intensity is big and have an artificial unsafe factor.Therefore need a kind of system that can clean automatically box house.And in order to enhance productivity and the quality of production, avoid clean chest is repeated cleaning, or guarantee that the chest that had cleaned is clean, also need the cleannes of chest are detected.In addition, the material that stores in the casing may be different brand, when reclaiming, cleaning needs recoverys of classifying of the salvage stores of different brands, thus the recovery utilization rate of raising salvage stores.
At present, at the large-size box that stores materials such as tobacco leaf silk, smoked sheet, the main mode that adopts artificial cleaning of its inner cleaning, though also adopted some aids during cleaning,, all be based on the mode of manual cleaning as dust catcher etc., labour intensity is big, the difficult automated job of realizing.At this deficiency, some industries have adopted industrial robot to finish the automatic cleaning of box house at present, but the robot that adopts generally all is the multi-joint all-purpose robot, cost of investment height, technical sophistication, and inefficiency.And the cleaning device function that is equipped with is too simple, mainly is to install hairbrush or brush roll additional on the terminal paw of robot, and in use inevitable hairbrush falls a mao phenomenon, has in the industry that the food-grade cleannes require and can't use at some.In addition, lack effective salvage stores checkout gear in these equipment, can't the cleannes of box house effectively be detected, can only all chests be cleaned, reduced the operating efficiency of system, also can't recheck the chest that cleaned simultaneously, being difficult to reliable assurance is clean through the chest that cleans and come into operation again.In addition, present existing cleaning systems do not possess the function that defective material is classified automatically and reclaimed, and have limited the effective recycling of defective material.
Summary of the invention
The purpose of this utility model is to provide a kind of full automatic smoke box purging system, thereby finishes the automatic cleaning works of the smoke box that stores leaf silk, blade.
The purpose of this utility model is achieved by the following technical solution.
The automatically cleaning tobacco boxes system, comprise the smoke box conveyer, be positioned at smoke box conveyer one side and with the vertically arranged bidirectional conveyor of smoke box conveyer, be nested in the lift and conveyer in the smoke box conveyer, be installed on the vision inspection apparatus of lift and conveyer top, be positioned at the bidirectional conveyor rear end tipper, be positioned at the sweeping robot of tipper rear end, defective material belt conveyer between tipper and sweeping robot is provided with collection box at the port of export of defective material belt conveyer.
The utility model is relatively set with subsidiary conveyer in the opposite side and the bidirectional conveyor of smoke box conveyer.Described vision inspection apparatus is a planer type structure, and straddle mounting is in the lift and conveyer top.Described tipper comprises bearing, be installed on rotary components on the bearing, be arranged at the forward position-limit mechanism of both sides, rotary components below with reverse position-limit mechanism, be installed on the upset jig of rotary components front end, the driving mechanism that is connected with the rotating shaft of rotary components.Described bidirectional conveyor and subsidiary conveyer are roller conveyor.
The artificial rectangular co-ordinate sweeping robot of described sweeping machine, comprise support, be installed on the support front end the guide rail movement device, be installed on the clearing apparatus on the guide rail movement device; Described guide rail movement device comprises cross slide way, longitudinal rail and the riser guide of the band performer that vertical mutually at right angles coordinate system is arranged; Described clearing apparatus comprises rotating shaft, is installed on the clean-up paw of rotating shaft front end, and rotating shaft is installed on longitudinal rail inside, and rotating shaft is linked with rotary drive motor.Described collection box is one or more, is positioned on the collecting and sending conveyer.Described lift and conveyer is a roller conveyor.Described subsidiary conveyer be can two-way conveying conveying mechanism.
Aforesaid automatically cleaning tobacco boxes system, can empty smoke box be input into into purging system by the smoke box conveyer, by lift and conveyer smoke box jack-up is detected, vision inspection apparatus can detect judges whether smoke box needs to clean, and identify the particular location of salvage stores in case, the output of smoke-returning box conveyer can be placed with the smoke box that does not need to clean by system, and the smoke box that will need to clean is transported on the bidirectional conveyor.Set tipper can turn to smoke box the sweeping robot that case mouth subtend is positioned at the purging system front end and clean, and the smoke box after will cleaning overturns and resets, put back on the bidirectional conveyor, be transported to lift and conveyer once more through detecting once more, detect and show that having cleaned clean smoke box is transported on the smoke box conveyer and exports.The smoke box that detecting demonstration also needs to clean then is transported on the bidirectional conveyor once more, the cleaning of overturning once more, or directly smoke box is transported on the subsidiary conveyer, carry out the manual intervention cleaning.The clean-up paw of the utility model sweeping robot can stretch into smoke box inside freely and clean, and salvage stores is swept on the defective material belt conveyer that is positioned at below the smoke box.Set defective material belt conveyer can be carried salvage stores and collect in the collection box.
The vision inspection apparatus of planer type structure, its detection means can move freely on the portal frame crossbeam, and complete detection is carried out in the case bottom surface.The rotary components of tipper can drive the upset jig neatly and rotate, and cleans towards sweeping robot thereby the casing that the jig that will overturn blocks freely turn to the case mouth, and will clean clean casing and turn to the case mouth more up.The forward position-limit mechanism and the reverse position-limit mechanism that are arranged at both sides, rotary components below can effectively improve the reliability of rotary components and casing upset.The telecontrol equipment of the Cartesian robot that is adopted adopts rectangular co-ordinate version, the motion of six direction before and after can freely realizing up and down, the axial rotation with clearing apparatus of joining makes clean-up paw can move to any position of cleaning that needs and finishes cleaning works.The utility model can be positioned over the collection box of one group of different brands on the collecting and sending conveyer, the corresponding defective material that receives from the different brands of defective material belt conveyer.Lift and conveyer, bidirectional conveyor and subsidiary conveyer all adopt roller conveyor, are convenient to smoke box is carried along roller-way.Subsidiary conveyer adopt can two-way conveying conveying mechanism, make smoke box after the hand sweeping, can directly export by subsidiary conveyer, also can be transported on the smoke box conveyer and export.
The utility model has tangible characteristics and advantage compared with prior art: in conjunction with the actual demand characteristics of tobacco business, by reasonable optimizing sweeper process system smoke box is cleaned automatically.Systemic-function is complete, possesses complete system scheme, and the automaticity height also can be saved equipment investment cost.Because system possesses the salvage stores measuring ability, the smoke box that whether needs to clean is shunted processing, improved the production efficiency of system greatly; System adopts special-purpose sweeping robot and cleaning device, high efficiency, and floor space is little, and cost performance is good; In addition, system has the salvage stores classification and reclaims function, can satisfy the classification of salvage stores to greatest extent and recycle, and improves user's productivity effect.
The utility model has reasonably utilized space and Robotics, and process route is short, and floor space is little, and the automaticity height is multiple functional, and makes the smoke box cleaning works faster, safe, reliable.
Below in conjunction with drawings and Examples the utility model is described in detail.
Description of drawings
Fig. 1 is the system architecture schematic diagram of an embodiment of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of tipper in the purging system;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the structural representation of sweeping robot in the purging system;
Fig. 6 is the vertical view of Fig. 5.
The specific embodiment
As shown in Figure 1 and Figure 2, automatically cleaning tobacco boxes of the present utility model system, comprise smoke box conveyer 1, be positioned at smoke box conveyer one side and with the vertically arranged bidirectional conveyor 2 of smoke box conveyer, be nested in the lift and conveyer 4 in the smoke box conveyer, be installed on the vision inspection apparatus 5 of lift and conveyer top, be positioned at the bidirectional conveyor rear end tipper 6, be positioned at the sweeping robot 7 of tipper rear end, defective material belt conveyer 8 between tipper 6 and sweeping robot 7 is provided with collection box 9 at the port of export of defective material belt conveyer.Opposite side and bidirectional conveyor 2 at smoke box conveyer 1 are relatively set with subsidiary conveyer 3.Subsidiary conveyer 3 can unidirectionally be carried, also can two-wayly carry, present embodiment be can two-way conveying conveying mechanism.Vision inspection apparatus 5 is a planer type structure, and straddle mounting is in lift and conveyer 4 tops.Lift and conveyer 4, bidirectional conveyor 2 and subsidiary conveyer 3 all adopt roller conveyor.
As shown in Figure 3, Figure 4, described tipper 6 comprise bearing 6a, be installed on rotary components 6b on the bearing, be arranged at the forward position-limit mechanism 6c of both sides, rotary components below with reverse position-limit mechanism 6d, be installed on the upset jig 6e of rotary components front end, the driving mechanism 6g that is connected with the rotating shaft 6f of rotary components.Described collection box 9 is one or more, is positioned on the collecting and sending conveyer 10.
As Fig. 5, shown in Figure 6, described sweeping robot 7 is the rectangular co-ordinate sweeping robot, comprise support 7a, be installed on the support front end guide rail movement device 7b, be installed on the clearing apparatus 7c on the guide rail movement device; Described guide rail movement device 7b comprises cross slide way 7b-1, longitudinal rail 7b-2 and the riser guide 7b-3 of the band performer that vertical mutually at right angles coordinate system is arranged; Described clearing apparatus 7c comprises rotating shaft 7c-1, is installed on the clean-up paw 7c-2 of rotating shaft front end, and rotating shaft is installed on longitudinal rail 7b-2 inside, and rotating shaft is linked with rotary drive motor 7d.The concrete structure of this sweeping robot 7 is to disclose in detail in 200810058489.2 the Chinese patent application at application number.
The automatically cleaning tobacco boxes that the utility model proposes is mainly realized by following steps:
The case mouth smoke box up that needs is carried out the salvage stores detection is transported in the smoke box conveyer 1 of purging system; By the smoke box conveyor delivery to salvage stores vision inspection apparatus 5 below, when smoke box is raise the location by lift and conveyer 4 after, the salvage stores that employing is installed in 5 pairs of smoke box bottom surfaces of vision inspection apparatus of lift and conveyer top detects, judge whether smoke box need clean, and identify the particular location of salvage stores in case; For the smoke box that need not clean, directly smoke box is gone out purging system through the smoke box conveyor delivery; The smoke box that needs cleaning then continues smoke box to be fed forward to the bidirectional conveyor 2 that is positioned at purging system smoke box upset station; With being positioned at smoke box upset station and bidirectional conveyor 2 other tippers 6 overturn 90-150 ° with smoke box, make the case mouth subtend of smoke box be positioned at the sweeping robot 7 of purging system front end, be convenient to cleaning and salvage stores is cleaned out smoke box; After the smoke box upset puts in place, sweeping robot 7 actions, clean-up paw 7c-2 is extend in the smoke box, each zone to smoke box inside is cleaned, and, salvage stores is transported in the collection box 9 by this defective material belt conveyer with on the defective material belt conveyer 8 of salvage stores below smoke box inside scans out smoke box; Collection box 9 is placed on the collecting and sending conveyer 10, the putting position of collection box is dispatched according to the brand of smoke box materials inside by control system, promptly reclaim the salvage stores of which brand, collecting and sending conveyer just is transported to the outlet of defective material belt conveyer with the collection box of which brand.Subsequently, the smoke box upset after tipper will clean resets, and carries back the vision inspection apparatus station, rechecks; Recheck qualified smoke box and go out purging system by the smoke box conveyor delivery, underproof smoke box is transported to upset station and bidirectional conveyor once more, carry out the secondary cleaning after the upset, or be delivered directly to hand sweeping station and subsidiary conveyer 3, transfer out purging system after the cleaning.Smoke box after the hand sweeping can directly be exported by subsidiary conveyer 3, also can be transported to output on the smoke box conveyer 1.
As mentioned above, only be specific embodiment of the utility model, can not limit scope of the present utility model with this, i.e. equivalent variations and the modification of being done according to the utility model application protection domain all should still belong to the scope that the utility model is contained.
The utility model also can be widely used in the inside of the large-size box in the light industries such as food, medicine, chemical industry and clean automatically.
Claims (9)
1. automatically cleaning tobacco boxes system, it is characterized in that, comprise smoke box conveyer (1), be positioned at smoke box conveyer one side and with the vertically arranged bidirectional conveyor of smoke box conveyer (2), be nested in the lift and conveyer (4) in the smoke box conveyer, be installed on the vision inspection apparatus (5) of lift and conveyer top, be positioned at the bidirectional conveyor rear end tipper (6), be positioned at the sweeping robot (7) of tipper rear end, be positioned at the defective material belt conveyer (8) between tipper (6) and the sweeping robot (7), be provided with collection box (9) at the port of export of defective material belt conveyer.
2. automatically cleaning tobacco boxes according to claim 1 system is characterized in that, is relatively set with subsidiary conveyer (3) in the opposite side and the bidirectional conveyor (2) of smoke box conveyer.
3. automatically cleaning tobacco boxes according to claim 1 system is characterized in that described vision inspection apparatus (5) is a planer type structure, and straddle mounting is in lift and conveyer (1c) top.
4. automatically cleaning tobacco boxes according to claim 1 system, it is characterized in that described tipper (6) comprises bearing (6a), be installed on the rotary components (6b) on the bearing, the forward position-limit mechanism (6c) that is arranged at both sides, rotary components below and reverse position-limit mechanism (6d), be installed on the upset jig (6e) of rotary components front end, the driving mechanism (6g) that is connected with the rotating shaft (6f) of rotary components.
5. automatically cleaning tobacco boxes according to claim 2 system, it is characterized in that, described sweeping robot (7) is the rectangular co-ordinate sweeping robot, comprise support (7a), be installed on the support front end guide rail movement device (7b), be installed on the clearing apparatus (7c) on the guide rail movement device; Described guide rail movement device (7b) comprises cross slide way (7b-1), longitudinal rail (7b-2) and the riser guide (7b-3) of the band performer that vertical mutually at right angles coordinate system is arranged; Described clearing apparatus (7c) comprises rotating shaft (7c-1), is installed on the clean-up paw (7c-2) of rotating shaft front end, and rotating shaft is installed on longitudinal rail (7b-2) inside, and rotating shaft is linked with rotary drive motor (7d).
6. automatically cleaning tobacco boxes according to claim 1 system is characterized in that described collection box (9) is one or more, is positioned on the collecting and sending conveyer (10).
7. automatically cleaning tobacco boxes according to claim 1 system is characterized in that described lift and conveyer (4) is a roller conveyor.
8. automatically cleaning tobacco boxes according to claim 2 system is characterized in that described bidirectional conveyor (2) and subsidiary conveyer (3) are roller conveyor.
9. automatically cleaning tobacco boxes according to claim 2 system is characterized in that, described subsidiary conveyer (3) be can two-way conveying conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202690025U CN201644467U (en) | 2009-04-10 | 2009-11-09 | Automatic scavenging system of smokebox |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920111207.0 | 2009-04-10 | ||
| CN200920111207 | 2009-04-10 | ||
| CN2009202690025U CN201644467U (en) | 2009-04-10 | 2009-11-09 | Automatic scavenging system of smokebox |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201644467U true CN201644467U (en) | 2010-11-24 |
Family
ID=43109664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202690025U Expired - Lifetime CN201644467U (en) | 2009-04-10 | 2009-11-09 | Automatic scavenging system of smokebox |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201644467U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047241A (en) * | 2018-09-04 | 2018-12-21 | 龙岩烟草工业有限责任公司 | Empty van purging system and empty van cleaning method |
| CN109530360A (en) * | 2018-11-21 | 2019-03-29 | 河南中烟工业有限责任公司 | A kind of cigarette clean system of turnover box intelligent self-cleaning |
| CN113697520A (en) * | 2021-09-14 | 2021-11-26 | 龙岩烟草工业有限责任公司 | Box type storage system and control method thereof |
| CN114210678A (en) * | 2021-12-15 | 2022-03-22 | 河南中烟工业有限责任公司 | Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box |
| CN114229262A (en) * | 2021-12-24 | 2022-03-25 | 红塔烟草(集团)有限责任公司 | Automatic cleaning system and cleaning method for storage cabinet equipment |
-
2009
- 2009-11-09 CN CN2009202690025U patent/CN201644467U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047241A (en) * | 2018-09-04 | 2018-12-21 | 龙岩烟草工业有限责任公司 | Empty van purging system and empty van cleaning method |
| CN109530360A (en) * | 2018-11-21 | 2019-03-29 | 河南中烟工业有限责任公司 | A kind of cigarette clean system of turnover box intelligent self-cleaning |
| CN113697520A (en) * | 2021-09-14 | 2021-11-26 | 龙岩烟草工业有限责任公司 | Box type storage system and control method thereof |
| CN114210678A (en) * | 2021-12-15 | 2022-03-22 | 河南中烟工业有限责任公司 | Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box |
| CN114229262A (en) * | 2021-12-24 | 2022-03-25 | 红塔烟草(集团)有限责任公司 | Automatic cleaning system and cleaning method for storage cabinet equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101124 |