CN201561638U

CN201561638U - Automatic product unloading machine for domestic ceramics tunnel kiln

Info

Publication number: CN201561638U
Application number: CN200920164755XU
Authority: CN
Inventors: 凌恺; 梁康宁
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-10-22
Filing date: 2009-10-22
Publication date: 2010-08-25
Anticipated expiration: 2019-10-22

Abstract

The utility model relates to an automatic product unloading machine for a domestic ceramics tunnel kiln, which comprises an ascending device, a descending device, a pneumatic slipway rack, conveyor belts, a product bearing frame and an electric pneumatic control system. The automatic product unloading machine is characterized in that an iron supporting plate is installed on the ascending device; a supporting plate and a seggar are put on the iron supporting plate; one conveyor belt passes through the lower middle part of the ascending device; another iron supporting plate is installed on the descending device; the other conveyor belt passes through the lower middle part of the descending device; two linear slide rails are arranged on the pneumatic slipway rack; four slide blocks are installed on the two linear slide rails; the four slide blocks are connected with four fulcrums of a sliding rack which is connected with a cylinder; and two cross beams are installed on the sliding rack. The automatic product unloading machine achieves the automatic unloading of products in the domestic ceramics tunnel kiln, improves the production efficiency, saves labor force for enterprises, and reduces labor intensity of workers.

Description

The domestic ceramics tunnel cave unloads the product machine automatically

Technical field:

The utility model belongs to light industry and machinery equipment, and especially a kind of domestic ceramics tunnel cave unloads the product machine automatically.

Background technology:

The domestic ceramics tunnel cave burns till in the production now, one by one unload out the saggar that the kiln car buttress that the product that burns till will be come out from the tunnel kiln tail is folded, the workman frequently repeats work, labour intensity is quite big, efficient is low, though and the kiln car that tunnel cave comes out is through supercooling, temperature still had 50～60 ℃ when the workman unloaded product, the operating ambient temperature height, so that a lot of ceramics factories adopt the way of high salary, and this post still is difficult to absorb workman's work, thereby influence the production and the development of enterprise, this is usually become the worry of enterprise, an urgent demand has the equipment of replacement manpower to come work.

Summary of the invention:

The utility model provides a kind of manpower repetitive operation that need not at the problems referred to above, alleviate labor strength, the domestic ceramics tunnel cave unloads the product machine automatically efficiently.

Technical solution of the present utility model is as follows:

1, a kind of domestic ceramics tunnel cave unloads the product machine automatically, comprise riser, lowering means, the aerodynamic slide stand, conveyer belt, the product bearing support, the electrical equipment atmospheric control, it is characterized in that, on the described riser shell feed plate is installed, shell feed plate is placed supporting plate and saggar, conveyer belt passes through from the middle lower portion of riser, on the described lowering means shell feed plate is installed, conveyer belt passes through from the middle lower portion of lowering means, described aerodynamic slide stand is provided with two line slide rails, and four slide blocks are installed on two line slide rails, and four slide blocks are connected with four fulcrums of travelling carriage, travelling carriage is connected with cylinder, and two crossbeams are installed on the travelling carriage.

2, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, on the described crossbeam cylinder is installed, the piston rod of cylinder connects cross bar, uniform installation vacuum cup on the cross bar.

3, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, two cylinders are installed on the described crossbeam, the piston rod of cylinder connects cross bar, uniform installation Pneumatic paw on the cross bar.

4, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, described product bearing support is arranged on the left side of riser.

5, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, the described product distance of holding between the central point of distance and Pneumatic paw, vacuum cup between the vertical line of cross-section center point of support, riser, lowering means equates.

6, unload the product machine automatically as domestic ceramics tunnel cave as described in the

technical scheme

2,3, it is characterized in that, the group number of described Pneumatic paw and vacuum cup can be set to 2 groups～more than 6 groups.

7, unload the product machine automatically as domestic ceramics tunnel cave as described in the

technical scheme

2,3, it is characterized in that, described cylinder available hydraulic cylinder replaces, and Pneumatic paw robotic arm pawl, hydraulic pressure paw replace.

8, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, described electrical equipment atmospheric control is made of a group relay, auxiliary reclay, the time relay, optoelectronic switch, pneumatic element, and be installed on the circuit board, optoelectronic switch be contained in respectively between two columns of riser, lowering means in the middle of the upper end.

9, unload the product machine automatically as domestic ceramics tunnel cave as described in the technical scheme 1, wherein, described electrical equipment atmospheric control is made of PLC Programmable Logic Controller, auxiliary reclay, electric light electric switch, pneumatic element, and be installed on the circuit board, optoelectronic switch be contained in respectively between two columns of riser, lowering means in the middle of the upper end.

The utility model is compared with the traditional-handwork operation, has saved labor greatly, has alleviated working strength of workers, has not only improved production efficiency but also reduced the product defects that manually-operated brings.

Description of drawings:

Fig. 1 is the utility model overall structure front view.

Fig. 2 is the utility model overall structure vertical view.

Fig. 3 is the utility model cylinder and vacuum cup scheme of installation.

Fig. 4 is the utility model cylinder and Pneumatic paw scheme of installation.

In Fig. 1～4, travelling carriage (1), slide block (2), line slide rail (3), product bearing support (4), saggar (5), riser (6), supporting plate (7), shell feed plate (8), conveyer belt (9), cylinder (10), cross bar (11), vacuum cup (12), optoelectronic switch (13), lowering means (14), shell feed plate (15), conveyer belt (16), cylinder (17), cross bar (18), Pneumatic paw (19), optoelectronic switch (20), cylinder (21), aerodynamic slide stand (22), crossbeam (23), crossbeam (24).

The specific embodiment:

Most preferred embodiment of the present utility model is such, referring to figs. 1 through shown in Figure 4, a kind of domestic ceramics tunnel cave unloads the product machine automatically, comprise riser, lowering means, the aerodynamic slide stand, conveyer belt, the product bearing support, the electrical equipment atmospheric control, wherein, shell feed plate 8 is installed on the described riser 6, shell feed plate 8 is placed supporting plate 7 and saggar 5, conveyer belt 9 passes through in the middle of riser 6 bottoms, shell feed plate 15 is installed on the described lowering means 14, conveyer belt 16 passes through in the middle of lowering means 14 bottoms, described gas slide rest 22 is provided with installs four slide blocks 2 on 3, two line slide rails 3 of two line slide rails, four fulcrums of travelling carriage 1 are connected with four slide blocks 2, travelling carriage 1 is connected with cylinder 21, and two crossbeams 23 are installed on the

travelling carriage

1,24; Two cylinders 10 are installed on the described crossbeam 23, and the piston rod of cylinder 10 connects cross bar 11, uniform installation vacuum cup 12 on the cross bar 11; Two cylinders 17 are installed on the described crossbeam 24, and the piston rod of cylinder 17 connects cross bar 18, uniform installation Pneumatic paw 19 on the cross bar 18; Described product bearing support 4 is arranged on the left side of riser 6; The distance that described product holds between the central point of distance and Pneumatic paw 19, vacuum cup 12 between the vertical line of cross-section center point of support 4, riser 6, lowering means 14 equates; The group number of described Pneumatic paw 19 and vacuum cup 12 can be set to 2 groups～more than 6 groups; Described electrical equipment atmospheric control is made of a group relay, auxiliary reclay, the time relay,

optoelectronic switch

13,20, pneumatic element, and be installed on the circuit board,

optoelectronic switch

13,20 be contained in respectively between two columns of riser 6, lowering means 14 in the middle of the upper end.Described electrical equipment atmospheric control is made of PLC Programmable Logic Controller, auxiliary reclay, electric light

electric switch

13,20, pneumatic element, and be installed on the circuit board,

optoelectronic switch

13,20 be contained in respectively between two columns of riser 6, lowering means 14 in the middle of the upper end.

The utility model operation principle: press starting button, the advanced horizontal reset of this prow, make it be in a such state, the shell feed plate 8 of its riser 6 is in the extreme lower position of setting, and the shell feed plate 15 of lowering means 14 is in the extreme higher position of setting, the piston rod retraction of cylinder 10, cylinder 17, vacuum cup 12, Pneumatic paw 19 are in the extreme higher position, Pneumatic paw 19 opens, the piston rod retraction of cylinder 21, and travelling carriage 1 is in the right.Reset finish after, conveyer belt 9 operations, the saggar village that is placed on the supporting plate 7 that places on the conveyer belt 9 travels forward, supporting plate 7 is arranged in a row, adjacent contact close, the centre distance of two supporting plates 7 is identical with the centre distance of two vacuum cups 12, when treating that the saggar village arrives the precalculated position, conveyer belt 9 stop motions, the piston rod of cylinder 10 stretches out, after vacuum cup 12 drops to the precalculated position and holds product in the saggar 5, the piston rod retraction of cylinder 10, after vacuum cup 12 rises to the precalculated position, cylinder 21 piston rods stretch out, travelling carriage 1 moves to left and arrives the precalculated position, cylinder 10, the piston rod of cylinder 17 stretches out, vacuum cup 12, after Pneumatic paw 19 drops to the precalculated position simultaneously, vacuum cup 12 release products are on product shelves 4, Pneumatic paw 19 retractions are clamped saggar 5 simultaneously, cylinder 10 afterwards, the piston rod retraction of cylinder 17, vacuum cup 12, Pneumatic paw 19 rises, stop when simultaneously the shell feed plate 8 of riser 6 rises to the horizontal rays position of optoelectronic switch 13, by the time vacuum cup 12, after Pneumatic paw 19 rises to peak, the piston rod of cylinder 21 retracts to rightmost, cylinder 10, the piston rod of cylinder 17 reaches the precalculated position, vacuum cup 12 holds product, Pneumatic paw 19 opens saggar 5 is released in above the supporting plate 7 on the shell feed plate 15 that is placed on lowering means 14 in advance, afterwards, cylinder 10, the piston rod retraction of cylinder 17, vacuum cup 12, Pneumatic paw 19 rises to peak, simultaneously the shell feed plate 15 of lowering means 14 stops after dropping to the horizontal rays that saggar 5 just leaves optoelectronic switch 20, and the utility model is just finished the work period of settling product like this, so repeatedly.When the buttress of the product on the product bearing support 4 builds up predetermined altitude, by manually product being taken away.When last tool saggar 5 in saggar village moves when being put into lowering means 14, because of not having product on the supporting plate 7, vacuum cup 12 does not descend.Afterwards, the shell feed plate 15 of lowering means 14 drops to the minimum point of setting, there is not the empty boxes alms bowl village of product to drop on the conveyer belt 16 with supporting plate 7, conveyer belt 16 starts, empty boxes alms bowl village is transmitted leaves lowering means 14, afterwards, the shell feed plate 15 of lowering means 14 rises to the peak of setting, the supporting plate 7 that Pneumatic paw 19 will be on the riser 6 is caught and mobile being put on the shell feed plate 15 of lowering means 14, the shell feed plate 8 of riser 6 drops to the minimum point of setting simultaneously, conveyer belt 9 starts, and the saggar village of the next column on the conveyer belt 9 travels forward, and has begun the work period that product is unloaded in new row saggar village so again.So periodic duty.

Claims

1. a domestic ceramics tunnel cave unloads the product machine automatically, comprise riser, lowering means, the aerodynamic slide stand, conveyer belt, the product bearing support, the electrical equipment atmospheric control, it is characterized in that, described riser (6) is gone up shell feed plate (8) is installed, shell feed plate (8) is placed supporting plate (7) and saggar (5), conveyer belt (9) passes through in the middle of riser (6) bottom, described lowering means (14) is gone up shell feed plate (15) is installed, conveyer belt (16) passes through in the middle of lowering means (14) bottom, described aerodynamic slide stand (22) is provided with two line slide rails (3), article two, line slide rail (3) is gone up four slide blocks (2) is installed, slide block (2) is connected with travelling carriage (1), travelling carriage (1) is connected with cylinder (21), and travelling carriage (1) is gone up two crossbeams (23 are installed, 24).

2. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that, described crossbeam (23) is gone up two cylinders (10) are installed, and the piston rod of cylinder (10) connects cross bar (11), and cross bar (11) is gone up uniform installation vacuum cup (12).

3. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that, described crossbeam (24) is gone up two cylinders (17) are installed, and the piston rod of cylinder (17) connects cross bar (18), and cross bar (18) is gone up uniform installation Pneumatic paw (19).

4. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that, described product bearing support (4) is arranged on the left side of riser (6).

5. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that the distance that described product holds between the central point of distance and Pneumatic paw (19), vacuum cup (12) between the vertical line of cross-section center point of support (4), riser (6), lowering means (14) equates.

6. unload the product machine automatically as domestic ceramics tunnel cave as described in claim 2 or 3, it is characterized in that, the group number of described Pneumatic paw (19) and vacuum cup (12) can be set to 2 groups～more than 6 groups.

7. unload the product machine automatically as domestic ceramics tunnel cave as described in claim 2 or 3, wherein, described cylinder (10,17,21) available hydraulic cylinder replaces, and Pneumatic paw (19) robotic arm pawl, hydraulic pressure paw replace.

8. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that, described electrical equipment atmospheric control is made of a group relay, auxiliary reclay, the time relay, optoelectronic switch (13,20), pneumatic element, and be installed on the circuit board, optoelectronic switch (13,20) be contained in respectively between two columns of riser (6), lowering means (14) in the middle of the upper end.

9. the domestic ceramics tunnel cave unloads the product machine automatically according to claim 1, it is characterized in that, described electrical equipment atmospheric control is made of PLC Programmable Logic Controller, auxiliary reclay, electric light electric switch (13,20), pneumatic element, and be installed on the circuit board, optoelectronic switch (13,20) be contained in respectively between two columns of riser (6), lowering means (14) in the middle of the upper end.