CN201423791Y - Multilayer thermal insulation system for amorphous silicon solar battery module laminator - Google Patents
Multilayer thermal insulation system for amorphous silicon solar battery module laminator Download PDFInfo
- Publication number
- CN201423791Y CN201423791Y CN2009201025890U CN200920102589U CN201423791Y CN 201423791 Y CN201423791 Y CN 201423791Y CN 2009201025890 U CN2009201025890 U CN 2009201025890U CN 200920102589 U CN200920102589 U CN 200920102589U CN 201423791 Y CN201423791 Y CN 201423791Y
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- heat
- insulation system
- thermal insulation
- insulation
- conveyer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a multilayer thermal insulation system for an amorphous silicon solar battery module laminator, which comprises a thermal insulation system outer frame and thermal insulation conveying devices mounted on carrying rollers, wherein the carrying rollers are connected with speed reducers; layers of thermal insulation conveying devices are arranged in the inner frame of thethermal insulation system, each layer of thermal insulation conveying devices are connected with a corresponding speed reducer; the thermal insulation conveying devices are connected with a lifting transmission device mounted on the outer frame of the thermal insulation system; sensors with a certain distance are arranged on guide posts positioned on two sides of the thermal insulation system; andan inner and outer circulation control device connected with thermal insulation conveying devices is mounted on the outer frame of the thermal insulation system. Therefore, the thermal insulation system is designed to be a plurality of layers according to sealing requirements, a mechanical lifting system is used for controlling the moving of the thermal insulation system, and the uniformity and the controllability of the internal temperature can be ensured by an air circulation control system. Therefore, the problems of long overall length, large occupied area and low plant utilization factorcan be solved.
Description
Technical field
The utility model relates to a kind of amorphous silicon solar cell component laminator multi-layer heat preserving system that is used for, and can effectively control insulation of amorphous silicon battery assembly and temperature homogeneity.
Background technology
Common amorphous silicon solar cell component laminator has all adopted the Pyatyi structure basically, and promptly material feeding system, pre-heating system, laminating system, heat-insulation system and discharge system Pyatyi structure are formed.Wherein material feeding system and discharge system adopt conveyer belt to finish the conveying of battery component; Pre-heating system and heat-insulation system are mainly used in battery component are carried out preheating before the lamination and the insulation behind the lamination, to reduce the fragment rate of battery module glass; Laminating system then is to adopt the vacuum hotpressing device to finish the operation of lamination.The said structure form can satisfy the encapsulation requirement of amorphous silicon solar cell assembly basically, receives effect preferably in actual applications.But being heat-insulation system, unique problem required temperature retention time long 40～60 minutes, therefore heat-insulation system must adopt the structural design of overlength, is generally 2～3 times of input and output material system length, causes the length of complete machine like this, increase the floor space of equipment, reduced the utilization rate of factory building; Simultaneously, the distance that heat-insulation system exports from entering the mouth to is long, and causes the temperature difference of entrance and exit bigger, is not easy to realize the even control of temperature.Therefore, the insulation problem that how to solve the amorphous silicon solar cell assembly has become the task of top priority.
Summary of the invention
In view of above-mentioned present situation, the purpose of this utility model provides a kind of amorphous silicon solar cell component laminator multi-layer heat preserving system, makes it have insulation evenly, satisfies the floor space that encapsulation required and saved factory building.
For achieving the above object, the technical solution of the utility model realizes by following measure, a kind of amorphous silicon solar cell component laminator multi-layer heat preserving system, comprise the heat-insulation system outrigger and have be installed in insulation conveyer on the transfer roller, this live-roller is connected with reductor; Wherein, it has the multi-layer heat preserving conveyer is set on the heat-insulation system internal frame, is connected with corresponding reductor with each layer insulation conveyer; The transmission device of installing on described insulation conveyer and the heat-insulation system outrigger that hoists is connected; Be positioned at the position sensor that is a determining deviation is set on the lead of heat-insulation system outrigger both sides; Be connected with described insulation conveyer with inside and outside cycler of installation on the heat-insulation system outrigger.Therefore, the encapsulation of heat-insulation system according to assembly required to be designed to multilayer, utilize mechanical elevating system control heat-insulation system to move up and down, guarantee the uniformity and the controllability of heat-insulation system internal temperature by the air circulation control system.
According to These characteristics, mentioned insulation conveyer comprises that the heat-insulation system internal frame by a plurality of crossbeams general frame that is formed by connecting, installs heat-preservation cotton, corrosion resistant plate and conveyer belt on the transfer roller that these framework two ends are provided with from inside to outside successively; Wherein an end transfer roller links to each other with reductor by chain.Make it have certain bearing strength, good heat insulation effect is arranged again.
In utility model, the mentioned transmission device that hoists comprises lifting motor of heat-insulation system outrigger bottom installation, by being connected with the sprocket wheel that heat-insulation system outrigger both sides upper and lower side is provided with to both sides chain connected horizontally; Be positioned at the vertical chain that hoists of installing on the sprocket wheel of upper and lower side; Linear bearing is installed on one of them chain that hoists to be cooperated with the lead installation.Can pass through chain, the upper and lower displacement of sprocket drive system control insulation conveyer like this.
According to application characteristic, described inside and outside cycler is included in heat-insulation system outrigger bottom a blower fan is installed, and the air inlet/outlet of this blower fan is connected with interior circulation port, outer circulation mouth by set magnetic valve.
In above-mentioned, the live-roller two ends on the insulation conveyer process the V-type groove, which is provided with gib block and are connected with the live-roller two ends V-type groove that is incubated conveyer.Guarantee not sideslip of insulation conveyer induction system.
In sum, amorphous silicon solar cell component laminator multi-layer heat preserving of the present utility model system, adopt the multi-layer heat preserving system to be connected with inside and outside cyclic control system with jacking system, having guaranteed effectively that a plurality of assemblies are sent in each layer heat-insulation system is incubated, with the temperature in the heat-insulation system is evenly controlled, promptly reduce the floor space of heat-insulation system complete machine, avoided the fragment rate of battery module glass again.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is a transmission roller schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail.
By amorphous silicon solar cell module heat-insulation system shown in Figure 1, comprise heat-insulation system outrigger 1 and its built-in heat-insulation system internal frame 2.Two-layer insulation conveyer is set on the described in the present embodiment heat-insulation system internal frame 2.This insulation conveyer comprises heat-insulation system internal frame 2 by a plurality of crossbeams 16 general frame that is formed by connecting, and heat-preservation cotton 15, corrosion resistant plate 14 and conveyer belt 13 is installed on the transfer roller 17 that these framework two ends are provided with is successively formed; Wherein link to each other with pairing two reductors 18 by chain drive respectively on the side transfer roller 17; This reductor 18 is installed on the frame with heat-insulation system internal frame 2, so reductor 18 can be with insulation conveyer synchronous shift.The transmission device that hoists is set on described heat-insulation system outrigger 1 to be connected with the insulation conveyer.This transmission device that hoists comprises that the upper and lower side of heat-insulation system outrigger 1 both sides is symmetrical arranged two groups of sprocket wheels 21, the vertical chain 8 that hoists that circulation is installed on the sprocket wheel 21 of corresponding end about each group; In that being set on heat-insulation system outrigger 1 between two groups of sprocket wheels 21, the duplex chain wheel 20 that the reductor 5 that hoists has on it is connected with pairing lower end duplex chain wheel 21 by horizontally disposed driving chain 6.Described hoist transmission device wherein a side vertically hoist chain 8 be fixed on the linear bearing 3 of insulation on the conveyer and be connected, this linear bearing 3 is installed in that movable the installation cooperates on the lead 4 that is positioned at heat-insulation system outrigger 1 both sides.4 cooperations guarantee the vertical and stationarity that heat-insulation system hoists to this linear bearing 3 with lead.Therefore, heat-insulation system internal frame 2 integral body are carried out transmission of power by the chain 8 that hoists with the drive sprocket 6 and the reductor 5 that hoists.According to application characteristic, be positioned at the position sensor 7 that is a determining deviation is set on the column 19 of heat-insulation system outrigger 1 both sides, be used to detect the position that hoists of transmission device, stop when arriving the high-low limit position.In the present embodiment, heat-insulation system outrigger 1 bottom is provided with a blower fan 12 and by the inlet scoop on it magnetic valve 11 is installed; This magnetic valve 11 is connected with outer circulation mouth 10 with an interior circulation port 9 respectively.Interior circulation port 9 is connected with the insulation conveyer with outer circulation mouth 10, the switching of outer circulation in being undertaken by magnetic valve 11.
In above-mentioned, hoisting system can be changed to hydraulic pressure or the air pressure mode that hoists except that adopting chain-drive mechanism.
The duty assembly enters on the insulation conveyer under the effect of the conveyer belt of peripheral hardware, and assembly begins insulation; When next furnace module will enter the insulation conveyer, drive chain 8 work that hoist by the horizontal drive sprocket 6 of reductor 5 drivings that hoist, linear bearing 3 on the interlock control heat-insulation system internal frame 2 moves up and down up to 7 controls of trigger position sensor along lead 4 and moves up and down the position, it is the insulation conveyer setting in motion of assembly one deck of not packing on the heat-insulation system internal frame 2, another furnace module is packed into, be incubated two furnace modules are arranged in the conveyer this moment, when insulation reaches 40-60 minute, when next furnace module will enter into heat-insulation system, hoisting system moves to the discharging position with heat-insulation system internal frame 2, under the effect of the conveyer belt of peripheral hardware, finish the component transfer process.Because assembly is when entering heat-insulation system, assembly temperature reaches 110 ℃-130 ℃, and assembly temperature requires system in temperature even about 40 ℃ simultaneously when coming out of the stove, and lower floor's heat insulation module environment temperature is low owing to the hot gas rising can cause upper strata heat insulation module environment temperature height; In order to guarantee that heat-insulation system can satisfy the requirement of non-crystalline silicon component package, adopt blower fan 12 to carry out the internal heat air circulation by inlet scoop and interior circulation port 9, guarantee the system temperature uniformity; When the internal system temperature is too high, can connect outer circulation mouth 10 by magnetic valve 11, outdoor cold air can be sent into, guarantee the heat insulation effect of system.
In above-mentioned, hoisting system can be changed to hydraulic pressure or the air pressure mode that hoists except that adopting chain-drive mechanism.
The twice V-type groove that on transfer roller 17, processes shown in Figure 2, and with conveyer belt 13 on the gib block that has of both sides 22 install and cooperate, the assurance induction system is sideslip not.
Laying corrosion resistant plate 14 for 13 times at conveyer belt simultaneously is the stationarities that guarantee that assembly transmits.
Claims (5)
1, a kind of amorphous silicon solar cell component laminator multi-layer heat preserving system, comprise the heat-insulation system outrigger and have be installed in insulation conveyer on the transfer roller, this live-roller is connected with reductor; It is characterized in that it has on heat-insulation system internal frame (2) the multi-layer heat preserving conveyer is set, be connected with the corresponding reductor of institute (18) with each layer insulation conveyer; Described insulation conveyer is gone up the transmission device of installing that hoists with heat-insulation system outrigger (1) and is connected; The lead (4) that is positioned at heat-insulation system outrigger (1) both sides is gone up the position sensor (7) that setting is a determining deviation; Going up inside and outside cycler of installation with heat-insulation system outrigger (1) is connected with described insulation conveyer.
2, by the described amorphous silicon solar cell component laminator of claim 1 multi-layer heat preserving system, it is characterized in that, described insulation conveyer, comprise that heat-insulation system internal frame (2) by a plurality of crossbeams (16) general frame that is formed by connecting, installs heat-preservation cotton (15), corrosion resistant plate (14) and conveyer belt (13) on the transfer roller (17) that these framework two ends are provided with from inside to outside successively; Wherein an end transfer roller (17) links to each other with reductor (18) by chain.
3, by the described amorphous silicon solar cell component laminator of claim 1 multi-layer heat preserving system, it is characterized in that, the described transmission device that hoists, comprise heat-insulation system outrigger (a 1) bottom installation lifting motor (5), by being connected with the sprocket wheel (21) that heat-insulation system outrigger (1) both sides upper and lower side is provided with to both sides chains connected horizontally (6); The sprocket wheel (21) that is positioned at upper and lower side is gone up the vertical chain (8) that hoists of installing; One of them chain that hoists (8) is gone up installation linear bearing (3) and is cooperated with lead (4) installation.
4, by the described amorphous silicon solar cell component laminator of claim 1 multi-layer heat preserving system, it is characterized in that, described inside and outside cycler, be included in heat-insulation system outrigger (1) bottom a blower fan (12) is installed, the air inlet/outlet of this blower fan (12) is connected with interior circulation port (9), outer circulation mouth (10) by set magnetic valve (11).
5, by the described amorphous silicon solar cell component laminator of claim 1 multi-layer heat preserving system, it is characterized in that, live-roller (17) two ends on the insulation conveyer process the V-type groove, which is provided with gib block (22) and are connected with live-roller (17) the two ends V-type groove that is incubated conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201025890U CN201423791Y (en) | 2009-04-28 | 2009-04-28 | Multilayer thermal insulation system for amorphous silicon solar battery module laminator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201025890U CN201423791Y (en) | 2009-04-28 | 2009-04-28 | Multilayer thermal insulation system for amorphous silicon solar battery module laminator |
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| CN201423791Y true CN201423791Y (en) | 2010-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009201025890U Expired - Fee Related CN201423791Y (en) | 2009-04-28 | 2009-04-28 | Multilayer thermal insulation system for amorphous silicon solar battery module laminator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059843A (en) * | 2010-10-19 | 2011-05-18 | 张云峰 | Laminated curing equipment of solar-cell panel |
| CN102556645A (en) * | 2012-01-21 | 2012-07-11 | 秦皇岛博硕光电设备股份有限公司 | Conveying production line and workbench for same |
| CN109049942A (en) * | 2018-07-24 | 2018-12-21 | 北京汉能光伏投资有限公司 | Laminating system and lamination of solar battery components method |
-
2009
- 2009-04-28 CN CN2009201025890U patent/CN201423791Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102059843A (en) * | 2010-10-19 | 2011-05-18 | 张云峰 | Laminated curing equipment of solar-cell panel |
| CN102556645A (en) * | 2012-01-21 | 2012-07-11 | 秦皇岛博硕光电设备股份有限公司 | Conveying production line and workbench for same |
| CN102556645B (en) * | 2012-01-21 | 2016-12-28 | 秦皇岛博硕光电设备股份有限公司 | Production line workbench and transmission production line |
| CN109049942A (en) * | 2018-07-24 | 2018-12-21 | 北京汉能光伏投资有限公司 | Laminating system and lamination of solar battery components method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100317 Termination date: 20130428 |