CN201376988Y - Continuous annealing device of copper alloy flat wires - Google Patents
Continuous annealing device of copper alloy flat wires Download PDFInfo
- Publication number
- CN201376988Y CN201376988Y CN200920143485U CN200920143485U CN201376988Y CN 201376988 Y CN201376988 Y CN 201376988Y CN 200920143485 U CN200920143485 U CN 200920143485U CN 200920143485 U CN200920143485 U CN 200920143485U CN 201376988 Y CN201376988 Y CN 201376988Y
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- annealing
- conductive casters
- lenticular wire
- deflection sheave
- insulating tape
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Abstract
The utility model discloses a continuous annealing device of copper alloy flat wires, which comprises a coiling part and an uncoiling part, an annealing control electric cabinet, a first electricity conducting wheel arranged above the annealing control electric cabinet, an electricity conducting transition wheel, an annealing pipe, a cooling water tank, a first electricity conducting wheel arranged under the annealing pipe and a cooling transition wheel group, wherein the coiling and uncoiling mechanism enables a copper alloy flat wire to continuously pass through the first electricity conducting wheel, the electricity conducting transition wheel, the annealing pipe, a second electricity conducting wheel and the cooling transition wheel group, and the lower end of the annealing pipe extends into the cooling water tank. Since adopting the structure, the continuous annealing device of copper alloy flat wires of the utility model can prevent a great amount of manpower and material resource carrying work, which reduces the labor intensity of workers, does not need the pickling procedure, which prevents series of measures which enable pickling waste liquor to reach the environmental protection standards, reduces the manufacturing cost and improves the manufacturing efficiency.
Description
Technical field
The utility model relates to the copper alloy lenticular wire and makes the field, relates in particular to an Albatra metal-lenticular wire continuous annealer.
Background technology
The copper alloy lenticular wire is mainly used in clothes, the zipper motif of case and bag etc. is made, copper alloy lenticular wire molding device comprises wire flattening mill at present, annealing furnace, the cooling basin, pickling tank and finished product drawing machine, at first copper alloy wire is transported to the wire flattening mill place, to justify line pressure by wire flattening mill and become coarse lenticular wire, make the crude green body of lenticular wire, owing to wire rod distortion in the process of flattening makes lenticular wire unusual hard road, the back processing that is difficult to that becomes greatly, and the loss to road, back processing units is serious, so need to place annealing furnace that it is softened the crude green body lenticular wire, its surface is by severe oxidation under the temperature of the copper alloy of annealed furnace annealing about spending up to 600, producing one deck oxide skin influences the performance and the good looking appearance of product, allow the copper alloy wire of annealing back more than 600 degree cool down fast for saving time, also need set up a bigger cooling basin, be transported to the pickling tank place after the cooling again copper alloy is carried out cleanup acid treatment, remove its surperficial zone of oxidation, just transport to finished product drawing machine place at last, be drawn into finished product at last.After product has been suppressed by flaking mill, need be transported to the annealing furnace place earlier and anneal, it is consuming time more than 2 hours to anneal, and about temperature was spent up to 600, source time-consuming again promptly consumed energy; Transport to the pickling tank place afterwards again and carry out pickling, the zone of oxidation of copper alloy surface is removed, consume a large amount of acid solutions, simultaneously also loss copper, and the waste liquid after the pickling may bring environmental pollution, for the spent pickle liquor environment protection standard needs a series of behaves, needs to consume great amount of manpower and material resources in the annealing process, also need expend a large amount of time simultaneously, production efficiency is lower.
The utility model content
Technical problem to be solved in the utility model is: an Albatra metal-lenticular wire continuous annealer is provided, this Albatra metal-lenticular wire continuous annealer need not pickling process, avoided the serial behave of spent pickle liquor environment protection standard, can reduce production costs, enhanced productivity.
Solve this technical problem, the technical solution of the utility model is: an Albatra metal-lenticular wire continuous annealer, it comprises retractable cable mechanism, the electric cabinet of annealing control, annealing control electricity cashier's office in a shop first conductive casters, conduction transition wheel, annealing pipe, cooling water tank, second conductive casters and the cooled transition wheels of annealing pipe below of side, described retractable cable mechanism makes the copper alloy lenticular wire continuously through first conductive casters, conduction transition wheel, annealing pipe, second conductive casters and cooled transition wheels, and the lower end of described annealing pipe puts in the cooling water tank.
The annealing pipe of described annealing mechanism is vertically arranged near the electric cabinet of annealing control.
Described annealing pipe has air-locked interior pipe of insulation and stainless steel outer tube, and described annealing pipe upper and lower end has the aperture that the copper alloy lenticular wire passes.
Described first conductive casters is identical with the structure of second conductive casters, it comprises conduction favorable conductive wheel hub portion, the conduction favorable conductive wheel disc portion that is connected as a single entity with the conductive casters hub portion and first insulating tape and second insulating tape that is symmetricly set in conductive casters disc portion both sides, and the end face of described first insulating tape, disc portion and second insulating tape forms the annular recesses that adapts with the copper alloy lenticular wire.
Described conductive casters hub portion and conductive casters disc portion are provided with the circular hole that a plurality of uniform joint bolts pass, and described first insulating tape, conductive casters disc portion and second insulating tape are provided with the circular hole that a plurality of uniform joint bolts pass.
The material of described conductive casters hub portion is a brass, and the material of conductive casters disc portion is a red copper, and described first insulating tape and second insulating tape are fiber.Described cooled transition wheels are made up of the tank guide deflection sheave of a plurality of same structures, and described tank guide deflection sheave is made up of the guide deflection sheave hub portion of metal, nonmetallic guide deflection sheave disc portion and a plurality of bolts that are connected guide deflection sheave hub portion and guide deflection sheave disc portion.
The material of the guide deflection sheave disc portion of described tank guide deflection sheave is a fiber.
The utility model one Albatra metal-lenticular wire continuous annealer adopts such structure, can avoid the work of a large amount of manpower and materials carryings, has reduced working strength of workers, need not pickling process, avoid the serial behave of spent pickle liquor environment protection standard, reduced production cost, improved production efficiency.
Description of drawings
Below in conjunction with accompanying drawing the utility model one Albatra metal-lenticular wire continuous annealer is done explanation in further detail:
Fig. 1 is the structural representation of the utility model one Albatra metal-lenticular wire continuous annealer;
Fig. 2 is a conductive casters structural representation shown in Figure 1;
Fig. 3 is the structural representation of tank guide deflection sheave shown in Figure 1;
Fig. 4 is the structural representation of annealing pipe shown in Figure 1;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4,1, first conductive casters; 2, conduction transition wheel; 3, annealing pipe; 4, connecting arm; 5, the second tank guide deflection sheave; 6, cooling water tank; 7, the first tank guide deflection sheave; 8, the 3rd tank guide deflection sheave; 9, second conductive casters; 10, the electric cabinet of annealing control; 11, copper alloy lenticular wire; 12, conductive casters hub portion; 13, first insulating tape; 14, second insulating tape; 15, conductive casters disc portion; 16, bolt; 17, bolt; 18, guide deflection sheave hub portion; 19, guide deflection sheave disc portion; 20, joint bolt; 21, interior pipe; 22, outer tube.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, one Albatra metal-lenticular wire continuous annealer comprises first conductive casters 1, conduction transition wheel 2, annealing pipe 3, the cooling water tank 6 of retractable cable mechanism, the electric cabinet 10 of annealing control, the electric cabinet of annealing control 10 tops, second conductive casters 9 and the cooled transition wheels of annealing pipe 3 belows, retractable cable mechanism makes copper alloy lenticular wire 11 continuously through first conductive casters 1, conduction transition wheel 2, annealing pipe 3, second conductive casters 9 and cooled transition wheels, annealing pipe 3 arranges vertically that near the electric cabinet 10 of annealing control the lower end of annealing pipe 3 puts in the cooling water tank 6.
First conductive casters 1, second conductive casters 9 is identical structure: it comprises the conductive casters hub portion 12 of being made by brass material, conductive casters disc portion 15 that the red copper material is made and first insulating tape 13 and second insulating tape 14 that is symmetricly set in conductive casters disc portion 15 both sides, first insulating tape 13, the end face of the conductive casters disc portion 15 and second insulating tape 14 forms the annular recesses that adapts with copper alloy lenticular wire 11, have a plurality of uniform circular holes on conductive casters hub portion 12 and the conductive casters disc portion 15, bolt 17 passes circular hole conductive casters hub portion 12 is connected securely with conductive casters disc portion 15, first insulating tape 13, have a plurality of uniform circular holes on the conductive casters disc portion 15 and second insulating tape 14, bolt 16 passes circular hole with first insulating tape 13, conductive casters disc portion 15 firmly is connected with second insulating tape 14.
The cooled transition wheels are made up of the first tank guide deflection sheave 7, the second tank guide deflection sheave 5 and the 3rd tank guide deflection sheave 8, the first tank guide deflection sheave 7 is arranged in a side of cooling water tank, the 3rd tank guide deflection sheave 8 is positioned at second conductive casters, 9 tops, the 3rd tank guide deflection sheave 8 is installed on the end of the electric cabinet 10 1 side connecting arms 4 of annealing control, and the second tank guide deflection sheave 5 is arranged in second conductive casters 9, the first tank guide deflection sheave, 7 intermediary top.The first tank guide deflection sheave 7, the second tank guide deflection sheave 5 are identical structure with the 3rd tank guide deflection sheave 8, and the guide deflection sheave disc portion 19 of its guide deflection sheave hub portion 18 by metal, fiber is formed with a plurality of bolts 20 that are connected guide deflection sheave hub portion 18 and guide deflection sheave disc portion 19.
The lower end of annealing pipe all is immersed in the cooling fluid during annealing, the lower end of annealing pipe does not have air admission, about the copper cash temperature is spent up to 600 when annealing, make the temperature in the annealing pipe also can reach higher temperature, air under so high temperature in the pipe runs toward the upper end, make that the air solubility in the pipe is very low, very thin, reduced air and contacted with the high temperature copper cash; This external annealing pipe lower end high temperature copper cash makes cooling fluid heat up rapidly and becomes steam when contacting with cooling fluid, steam is driven the air in managing away when the upper end is walked from the lower end in annealing pipe, the minimizing air contacts with the high temperature copper cash, through above online annealed product, no matter be its mechanical property, or the outward appearance shape and color can both reach the standard of quality inspection.Compared with prior art, avoid the work of a large amount of manpower and materials carryings, reduced working strength of workers, need not pickling process, avoided the serial behave of spent pickle liquor environment protection standard, reduced production cost, improved production efficiency.
Claims (8)
1, one Albatra metal-lenticular wire continuous annealer, it is characterized in that: it comprises retractable cable mechanism, annealing control electric cabinet (10), first conductive casters (1) of the annealing electric cabinet of control (10) top, conduction transition wheel (2), annealing pipe (3), cooling water tank (6), second conductive casters (9) and the cooled transition wheels of annealing pipe (3) below, described retractable cable mechanism makes copper alloy lenticular wire (11) continuously through first conductive casters (1), conduction transition wheel (2), annealing pipe (3), second conductive casters (9) and cooled transition wheels, the lower end of described annealing pipe (3) puts in the cooling water tank (6).
2, an Albatra metal-lenticular wire continuous annealer according to claim 1 is characterized in that: the annealing pipe (11) of described annealing mechanism is vertically arranged near the annealing electric cabinet of control (19).
3, an Albatra metal-lenticular wire continuous annealer according to claim 1, it is characterized in that: described annealing pipe has insulation air-locked interior pipe (21) and stainless steel outer tube (22), and described annealing pipe (3) upper and lower end has the aperture that copper alloy lenticular wire (11) passes.
4, according to claim 1 or 2 or 3 described Albatra metal-lenticular wire continuous annealers, it is characterized in that: described first conductive casters (1) is identical with the structure of second conductive casters (9), it comprises conduction favorable conductive wheel hub portion (12), conduction favorable conductive wheel disc portion (15) that is connected as a single entity with conductive casters hub portion (12) and first insulating tape (13) and second insulating tape (14) that is symmetricly set in conductive casters disc portion (15) both sides, described first insulating tape (13), the end face of disc portion (15) and second insulating tape (14) forms the annular recesses that adapts with the copper alloy lenticular wire.
5, an Albatra metal-lenticular wire continuous annealer according to claim 4, it is characterized in that: described conductive casters hub portion (12) and conductive casters disc portion (15) are provided with the circular hole that a plurality of uniform joint bolts pass, and described first insulating tape (13), conductive casters disc portion (15) and second insulating tape (14) are provided with the circular hole that a plurality of uniform joint bolts pass.
6, an Albatra metal-lenticular wire continuous annealer according to claim 5, it is characterized in that: the material of described conductive casters hub portion (12) is a brass, the material of conductive casters disc portion (15) is a red copper, and described first insulating tape (13) and second insulating tape (14) are fiber.
7, an Albatra metal-lenticular wire continuous annealer according to claim 4, it is characterized in that: described cooled transition wheels are made up of the tank guide deflection sheave of a plurality of same structures, and described tank guide deflection sheave is made up of guide deflection sheave hub portion (18), nonmetallic guide deflection sheave disc portion (19) and a plurality of bolts that are connected guide deflection sheave hub portion (18) and guide deflection sheave disc portion (19) of metal.
8, an Albatra metal-lenticular wire continuous annealer according to claim 7, it is characterized in that: the material of the guide deflection sheave disc portion (19) of described tank guide deflection sheave is a fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920143485U CN201376988Y (en) | 2009-03-25 | 2009-03-25 | Continuous annealing device of copper alloy flat wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920143485U CN201376988Y (en) | 2009-03-25 | 2009-03-25 | Continuous annealing device of copper alloy flat wires |
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| Publication Number | Publication Date |
|---|---|
| CN201376988Y true CN201376988Y (en) | 2010-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200920143485U Expired - Fee Related CN201376988Y (en) | 2009-03-25 | 2009-03-25 | Continuous annealing device of copper alloy flat wires |
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| CN (1) | CN201376988Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102329945A (en) * | 2011-10-19 | 2012-01-25 | 郑州恒杰实业有限公司 | Conductive wheel assembly |
| CN102350634A (en) * | 2011-06-29 | 2012-02-15 | 宁波金田铜业(集团)股份有限公司 | Continuous production equipment for stretching, annealing and rolling brass wire rods and continuous process thereof |
| CN106929661A (en) * | 2017-05-04 | 2017-07-07 | 三门峡市三郎电气有限公司 | A kind of extraordinary electric power cable automatic annealing machine of huge copper core |
| CN109772909A (en) * | 2019-01-18 | 2019-05-21 | 深圳粤通应用材料有限公司 | A kind of copper wire wire drawing machine annealing oxygen-proof protecting device |
-
2009
- 2009-03-25 CN CN200920143485U patent/CN201376988Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350634A (en) * | 2011-06-29 | 2012-02-15 | 宁波金田铜业(集团)股份有限公司 | Continuous production equipment for stretching, annealing and rolling brass wire rods and continuous process thereof |
| CN102329945A (en) * | 2011-10-19 | 2012-01-25 | 郑州恒杰实业有限公司 | Conductive wheel assembly |
| CN102329945B (en) * | 2011-10-19 | 2013-03-06 | 郑州恒杰实业有限公司 | Conductive wheel assembly |
| CN106929661A (en) * | 2017-05-04 | 2017-07-07 | 三门峡市三郎电气有限公司 | A kind of extraordinary electric power cable automatic annealing machine of huge copper core |
| CN109772909A (en) * | 2019-01-18 | 2019-05-21 | 深圳粤通应用材料有限公司 | A kind of copper wire wire drawing machine annealing oxygen-proof protecting device |
| CN109772909B (en) * | 2019-01-18 | 2021-04-16 | 深圳金斯达应用材料有限公司 | Anti-oxidation protection device for annealing of copper wire drawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100106 Termination date: 20150325 |
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| EXPY | Termination of patent right or utility model |