CN201309261Y - Metal embedding device - Google Patents
Metal embedding device Download PDFInfo
- Publication number
- CN201309261Y CN201309261Y CNU2008201475987U CN200820147598U CN201309261Y CN 201309261 Y CN201309261 Y CN 201309261Y CN U2008201475987 U CNU2008201475987 U CN U2008201475987U CN 200820147598 U CN200820147598 U CN 200820147598U CN 201309261 Y CN201309261 Y CN 201309261Y
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Abstract
Disclosed is a metal embedding device, which comprises a framework, a heating device arranged on the framework and a cooling system for cooling the heating device. The metal embedding device is characterized by further comprising an actuating and locating mechanism and a control system, wherein the actuating and locating mechanism which is arranged on the framework and disposed on one side of the heating device is used to locate, grip and punch a to-be-processed metal part and the control system controls the heating device, the actuating and locating mechanism and the cooling system. The utility model guarantees processing precision of locating and embedding the metal part in a plastic part and greatly increases producing efficiency. Simultaneously, the actuating and locating mechanism of the metal embedding device can actuate three procedures of locating, gripping and punching, thereby simplifying the structure of the device, enabling the manufacture and maintenance to be convenient, and greatly reducing manufacturing cost.
Description
Technical field
The utility model relates to a kind of metal embedding equipment, particularly a kind of equipment that metalwork is imbedded at plastics.
Background technology
The novel thermoplastic plastics are abundant with its raw material sources, low price, plasticity is good, with plurality of advantages such as volume light weight, the application in automobile more and more widely, as door handle, inner and outer decorative parts of automobile such as instrument board.But there is certain defective again in the automobile common plastics now, as intensity, rigidity etc., advantage for the better application novel plastic, avoid or reduce shortcoming, the most frequently used wherein a kind of method is exactly a heeling-in metalwork in the novel thermoplastic plastics, particularly at thermoplastic plastic parts heeling-in nut or screw so that connect solid and reliable.Existing heeling-in process formula is finished like this, at first nut or screw are put into electric furnace in enormous quantities and be heated to uniform temperature, getting one with the operation tweezers then comes out, be placed on hole slot place corresponding on the working of plastics, with hand punch the nut of uniform temperature or screw be pressed in the working of plastics hole slot at last.There are the following problems for existing heeling-in process: 1, to nut or screw time-consuming expense of heating in enormous quantities; 2, it is too of a specified duration blanking time that large quantities of nuts or screw are fetched into last taking-up from first, at last the easily oxidation of some nuts of Qu Chuing or screw surface; 3, get nut or screw is easily scalded the operator with the operation tweezers; 4, get nut or screw with the operation tweezers, just be difficult for putting, imbed in the plastics to tilt; 5, the hand punch dynamics be difficult for to be held, and is not that to press be exactly not to be pressed onto the position; The existing in sum whole process efficiency of heeling-in technology is low, and quality, precision all can't guarantee.
Along with society and development of science and technology, the equipment of automations such as ultrasonic wave heeling-in is developed, but its whole frame for movement of this type of heeling-in equipment and circuit structure more complicated, and market price is too high.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of automation control of realizing, and is simple in structure with can guaranteed its machining accuracy, the metal embedding equipment of low cost of manufacture.
The utility model is achieved through the following technical solutions:
A kind of metal embedding equipment of the present utility model, comprise frame, be arranged at the firing equipment on the frame, and location, gripping, the punching press metalwork to be processed that is used for that is positioned at firing equipment one side that is arranged on the frame is carried out detent mechanism, and be used for cooling system that described firing equipment is cooled off, and the control firing equipment, carry out the control system of detent mechanism and cooling system work.
As further improvement, described firing equipment is the high-frequency induction heating machine.
As further improvement, described cooling system comprises water storage box and water pump, and the cooling water of described water storage box is flowed through by water pump and cooled off the hollow induction coil of high-frequency induction heating machine.
As further improvement, described execution detent mechanism comprises heating positioning component, gripping assembly and punching press positioning component; Described heating positioning component comprises the metalwork positioning seat that is arranged on the frame; Described gripping assembly comprises the rotary cylinder that is fixed on the frame, and connecting rod one end of this rotary cylinder is provided with turning arm, is fixed with three-jaw machinery folder by connecting plate on this turning arm; Described punching press positioning component comprises by the cylinder support and is fixed on straight line cylinder on the frame, and is fixed in the positioning mould holder that is positioned at the cylinder below on the frame.
As further improvement, described metal positioning seat upper end face has a columnar projections.
As further improvement, described punching press positioning component includes by the positioning sleeve board mount and is arranged at location cage plate on the die holder support, this location cage plate and positioning sleeve board mount are hinged, make the location cage plate between described straight line cylinder and positioning mould holder, described location cage plate is provided with a locating hole.
As further improvement, be provided with a lining in the described locating hole, this lining has a through hole, and an end of this through hole is the tapered portion with cone structure, remainder is the cylindrical part with tubular structure, and described cylindrical part is connected with the end with less internal diameter of described tapered portion.
As further improvement, also be provided with one on the described frame and accommodate described firing equipment and the cover body of carrying out detent mechanism.
A kind of metal embedding equipment of the present utility model has utilized advanced automation control system, replaces manually-operated process, has guaranteed that the metalwork location is imbedded at the machining accuracy of working of plastics, has improved production efficiency greatly.Simultaneously, execution detent mechanism of the present utility model can be carried out three kinds of courses of work of location, gripping, punching press, makes overall structure of the present utility model simple, and manufacturing and maintenance are all more convenient, and its manufacturing cost reduces greatly.
Description of drawings
In order to be easy to explanation, the utility model is done to describe in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the structural representation of the embodiment of a kind of metal embedding equipment of the utility model;
Fig. 2 is the enlarged diagram of the A part of Fig. 1;
Fig. 3 is the structural representation of lining of the present utility model.
The specific embodiment
See also shown in Figure 1, a kind of metal embedding equipment of the utility model better embodiment, comprise frame 1, be arranged at the firing equipment 2 on the frame 1, and location, gripping, the punching press metalwork to be processed that is used for that is positioned at firing equipment 2 one sides that is arranged on the frame 1 is carried out detent mechanism, and be used for cooling system that described firing equipment 2 is cooled off, and control firing equipment 2, carry out the control system of detent mechanism and cooling system work.
In the present embodiment, for conveniently describing, described metalwork to be processed can adopt metal nuts, but is not limited to nut.Described firing equipment 2 can adopt the high-frequency induction heating machine, and this high-frequency induction heating machine is conventionally known to one of skill in the art, so no longer describe in detail.
Described cooling system comprises water storage box 3 and water pump 4, and water pump 4 is installed on the described frame 1.By pipeline connection, the cooling water of described water storage box 3 is flowed through by water pump 4 and cool off the hollow induction coil 21 of high-frequency induction heating machine 2 between described water storage box 3, water pump 4 and the firing equipment 2.Wherein, the water capacity of water storage box 3 can be more than or equal to 0.4m
3
As depicted in figs. 1 and 2, described execution detent mechanism comprises heating positioning component, gripping assembly and punching press positioning component.Described heating positioning component comprises the metalwork positioning seat 5 that is arranged on the frame 1, and described metal positioning seat 5 upper end faces have a columnar projections 51, and nut to be processed inserts described columnar projections 51, is positioned this metalwork positioning seat 5; The hollow induction coil 21 of described high-frequency induction heating machine 2 matches with the position of the nut to be processed that is positioned above-mentioned metalwork positioning seat 5, to realize that nut to be processed is carried out heating operation.Described gripping assembly comprises the rotary cylinder 6 that is fixed on the frame 1, and connecting rod 60 1 ends of this rotary cylinder 6 are provided with turning arm 61, is fixed with three-jaw machinery folder 7 by connecting plate 62 on this turning arm 61.Described punching press positioning component comprises by cylinder support 801 and is fixed on straight line cylinder 8 on the frame 1, and is fixed in the positioning mould holder 9 straight line cylinder 8 belows, that be used to lay working of plastics 110 that is positioned on the frame 1.Described positioning mould holder 9 has the die holder support 11 that is fixed on the frame, and by positioning fixture positioning mould holder 9 is positioned on its support 11.Described positioning mould holder 9 can carry out different choosing according to the difference of working of plastics 110; Connecting rod 80 1 ends of described straight line cylinder 8 are fixed with the pressure head 81 that is used for punching press nut to be processed, and described pressure head 81 is over against the nut installing hole 1100 of the working of plastics 110 that is placed in positioning mould holder 9.And described three-jaw machinery folder 7 revolves under the drive of cylinder in commentaries on classics, the chuck that moves to described three-jaw machinery folder 7 press close to described positioning mould holder 9 working of plastics 110 nut installing hole 1100 directly over the position.The central shaft of the nut installing hole 1100 of the central shaft of described three-jaw machinery folder 7, the central shaft of metalwork positioning seat 5 and described working of plastics 110 all is positioned on the same circumference.
Described frame 1 also is provided with an electric cabinet 10, and described control system adopts the PLC control system, and is arranged in the described electric cabinet 10.
As a kind of embodiment, the punching press positioning component of described metal embedding equipment can also include by positioning sleeve board mount 13 and be arranged at location cage plate 12 on the die holder support 11, this location cage plate 12 is hinged with positioning sleeve board mount 13, make location cage plate 12 between described straight line cylinder 8 and positioning mould holder 9, described location cage plate 12 is provided with a locating hole 14, the nut installing hole 1100 coaxial settings of the locating hole 14 of described location cage plate 12 and the working of plastics 110 of described positioning mould holder 9.And described three-jaw machinery folder 7 revolves under the drive of cylinder in commentaries on classics, the chuck that moves to described three-jaw machinery folder 7 press close to described location cage plate 12 locating hole 14 directly over the position.The central shaft of the locating hole 14 of the central shaft of described three-jaw machinery folder 7, the central shaft of metalwork positioning seat 5 and described location cage plate 12 all is positioned on the same circumference.
As a kind of embodiment, be provided with a lining 15 in the described locating hole 14, as shown in Figure 3, this lining 15 has a through hole 16, one end of this through hole 16 is the tapered portion 17 with cone structure, remainder is the cylindrical part 18 with tubular structure, and described cylindrical part 18 is connected with the end with less internal diameter of described tapered portion 17.Described lining 15 can be according to the difference of nut to be processed, and selects to have the lining of the through hole that matches with it.The nut installing hole 1100 coaxial settings of the through hole 16 of described lining 15 and the working of plastics 110 of described positioning mould holder 9.And described three-jaw machinery folder 7 revolves under the drive of cylinder in commentaries on classics, the chuck that moves to described three-jaw machinery folder 7 press close to described lining 15 through hole 16 directly over the position.The central shaft of the through hole 16 of the central shaft of described three-jaw machinery folder 7, the central shaft of metalwork positioning seat 5 and described lining 15 all is positioned on the same circumference.
In addition, can also be provided with one on the described frame 1 and accommodate described firing equipment 2 and the cover body of carrying out detent mechanism, not only can protect this metal embedding equipment not to be subjected to the interference of extraneous unfavorable factor at work, can also protect operating personnel.
Concrete job step is as follows:
Opening power, and unlatching water pump 4, high-frequency induction heating machine 2 is got to automatic transmission, after treating that water fully circulates, open the dynamo-electric source switch of high-frequency induction heating, this metal embedding equipment is also got to automatic transmission, lift hinged location cage plate 12 then, lay working of plastics 110 in positioning mould holder 9, put down location cage plate 12, lining 15 through holes 16 are coaxial with the nut installing hole 1100 of working of plastics 110 in the cage plate 12 of location.
Lay nut to be processed in metalwork positioning seat 5, press the start button of this metal embedding equipment, make the PLC control system send command signal, high-frequency induction heating machine 2 obtains signal to nut to be processed moment (1s ∽ 3s) heating, and heating finishes.Rotary cylinder 6 is descending, advance to make also DL synchronization of the mechanical folder 7 of the three-jaw that is connected with rotary cylinder 6 together, after putting in place, the nut to be processed that three-jaw machinery folder 7 is firmly grasped after heating, rotary cylinder 6 is being with three-jaw machinery folder 7 up and turn clockwise 90 ℃, arrive location cage plate 12 linings 15 directly over.At this moment, three-jaw machinery folder unclamps the nut to be processed after the heating, this nut to be processed then falls in the lining 15 of location cage plate 12, rotary cylinder 6 is rotated counterclockwise 90 ℃ and gets back to initial position, then, straight line cylinder 8 presses down, nut to be processed is pressed into the nut installing hole 1100 of working of plastics 110 after, straight line cylinder 8 resets.So far, a working cycles is finished.
The specific embodiment of the above is a better embodiment of the present utility model, is not to limit concrete practical range of the present utility model with this, and the equivalence that all shapes according to the utility model, structure are done changes all in protection domain of the present utility model.
Claims (10)
1, a kind of metal embedding equipment, comprise frame, be arranged at the firing equipment on the frame, and be used for cooling system that described firing equipment is cooled off, it is characterized in that: comprise that also location, gripping, the punching press metalwork to be processed that is used for that is positioned at firing equipment one side that is arranged on the frame carries out detent mechanism, and the control firing equipment, carry out the control system of detent mechanism and cooling system work.
2, metal embedding equipment as claimed in claim 1 is characterized in that: described firing equipment is the high-frequency induction heating machine.
3, metal embedding equipment as claimed in claim 2, it is characterized in that: described cooling system comprises water storage box and water pump, the cooling water of described water storage box is flowed through by water pump and is cooled off the hollow induction coil of high-frequency induction heating machine.
4, metal embedding equipment as claimed in claim 1 is characterized in that: described execution detent mechanism comprises heating positioning component, gripping assembly and punching press positioning component; Described heating positioning component comprises the metalwork positioning seat that is arranged on the frame; Described gripping assembly comprises the rotary cylinder that is fixed on the frame, and connecting rod one end of this rotary cylinder is provided with turning arm, is fixed with three-jaw machinery folder by connecting plate on this turning arm; Described punching press positioning component comprises by the cylinder support and is fixed on straight line cylinder on the frame, and is fixed in the positioning mould holder that is positioned at the cylinder below on the frame.
5, metal embedding equipment as claimed in claim 4 is characterized in that: described metal positioning seat upper end face has a columnar projections.
6, metal embedding equipment as claimed in claim 4 is characterized in that: connecting rod one end of described straight line cylinder is fixed with the pressure head that is used for punching press nut to be processed, and described pressure head is over against the nut installing hole of the working of plastics that is placed in positioning mould holder.
7, metal embedding equipment as claimed in claim 4, it is characterized in that: described punching press positioning component includes by the positioning sleeve board mount and is arranged at location cage plate on the die holder support, this location cage plate and positioning sleeve board mount are hinged, make the location cage plate between described straight line cylinder and positioning mould holder, described location cage plate is provided with a locating hole.
8, metal embedding equipment as claimed in claim 7, it is characterized in that: be provided with a lining in the described locating hole, this lining has a through hole, one end of this through hole is the tapered portion with cone structure, remainder is the cylindrical part with tubular structure, and described cylindrical part is connected with the end with less internal diameter of described tapered portion.
9, as the arbitrary described metal embedding equipment of claim 6-8, it is characterized in that: the central shaft of described three-jaw machinery folder and the central shaft of described metalwork positioning seat all are positioned on the same circumference with the central shaft of the through hole of the locating hole of the nut installing hole of the described working of plastics that is placed in positioning mould holder or described location cage plate or described lining.
10, metal embedding equipment as claimed in claim 1 is characterized in that: also be provided with one on the described frame and accommodate described firing equipment and the cover body of carrying out detent mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201475987U CN201309261Y (en) | 2008-09-20 | 2008-09-20 | Metal embedding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201475987U CN201309261Y (en) | 2008-09-20 | 2008-09-20 | Metal embedding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201309261Y true CN201309261Y (en) | 2009-09-16 |
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ID=41106514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201475987U Expired - Lifetime CN201309261Y (en) | 2008-09-20 | 2008-09-20 | Metal embedding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN201309261Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102729470A (en) * | 2012-05-25 | 2012-10-17 | 青岛华特自动化设备有限公司 | Small thermal conduction heating head |
| CN102744805A (en) * | 2011-04-20 | 2012-10-24 | 现代自动车株式会社 | Inserted metal removal system using high frequency wave |
| CN108568641A (en) * | 2017-03-13 | 2018-09-25 | 浙江金浪动力有限公司 | The automatic heater of multipurpose |
| CN116944852A (en) * | 2023-08-31 | 2023-10-27 | 上海芮朔精密模塑科技有限公司 | Automatic change frock equipment of equipment copper nut |
-
2008
- 2008-09-20 CN CNU2008201475987U patent/CN201309261Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744805A (en) * | 2011-04-20 | 2012-10-24 | 现代自动车株式会社 | Inserted metal removal system using high frequency wave |
| CN102729470A (en) * | 2012-05-25 | 2012-10-17 | 青岛华特自动化设备有限公司 | Small thermal conduction heating head |
| CN108568641A (en) * | 2017-03-13 | 2018-09-25 | 浙江金浪动力有限公司 | The automatic heater of multipurpose |
| CN116944852A (en) * | 2023-08-31 | 2023-10-27 | 上海芮朔精密模塑科技有限公司 | Automatic change frock equipment of equipment copper nut |
| CN116944852B (en) * | 2023-08-31 | 2024-02-13 | 上海芮朔精密模塑科技有限公司 | Automatic change frock equipment of equipment copper nut |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090916 |
|
| CX01 | Expiry of patent term |