CN108568641A - The automatic heater of multipurpose - Google Patents

Abstract

The invention belongs to heater technical fields, it is related to a kind of automatic heater of multipurpose, including table assembly, guide track, button and electric autocontrol device assembly, electric appliance box sub-assembly, heating module component, vertoro, centre and time relay assembly part, wiring facility and protection sub-assembly, heating tube and locating piece combination, special-shaped height-increasing stool sub-assembly, high-frequency induction heating host and accessory, high-frequency induction heating extension set and accessory, water cooling unit and accessory.It is characterized in that：Guide track equipped with cylinder driving on workbench, heated mould is housed on guide track, heated mould point is fixed and liftable component, heating workpiece is placed on liftable component, when logical button 312 is touched in the pressure of workpiece 1, workbench drives workpiece to complete to advance, rise, heating, decline, return to program, advantage：High degree of automation, it is easy to use, it can significantly reduce labor intensity, reduce the working time, improve working efficiency, have a safety feature.

Description

The automatic heater of multipurpose

Technical field

The invention belongs to heater technical fields, refer in particular to a kind of automatic heater of multipurpose.

Background technology

The shaft that coordinates in interference fit or transition, bearing, sprocket wheel, belt wheel, iron core, babinet, with the crankshaft-link rod of bearing When the assembly such as mechanism, pressure assembly was originally carried out on forcing press using special press mounting die, but for motorcycle engine When aluminum tank assembles the bearing with bent axle, because architectural limitation, special press mounting die is difficult to make to act on bearing periphery Pressure is uniform, and the concentricity of two tanks inner bearing is difficult to fully meet design requirement after press fitting.In order to improve concentricity, can only incite somebody to action With the internal diameter and outer race outer diameter of the babinet bearing chamber of bearing fit, microgap cooperation is made, hair is worked as in this microgap cooperation After motivation operates a period of time, with the raising of temperature, it will be generated between the bearing chamber interior walls and the outer ring of bearing of babinet larger Gap, gap can influence the positioning accuracy of crankshaft bearing, and additional vibrations and noise are brought to the engine after assembly.If will Interference fit is made in the bearing chamber of babinet and the outer shroud outer diameter of bearing, is pressed into bearing using pressure, then will be with bearing inner ring internal diameter The crankshaft bearing shelves of cooperation, are made clearance fit, with engine start and stop alternately, bearing inner ring internal diameter and song Will produce spin friction between axle bearing shelves and wear, reduce bearing inner ring internal diameter and crankshaft bearing shelves serviceable bife or even The using effect of complete machine.

Later using the method for manual heating compartment：Hand rest the babinet of motorcycle engine, so that the bearing chamber of babinet is entered and adds The high-frequency heating circle of hot equipment, waiting are heated to bearing chamber and are expanded into when can smoothly assemble the bearing with crankshaft connecting rod system, It is detached from heating collar, is displaced to workbench, chain is first placed, is reloaded into the crankshaft connecting rod system with bearing.

It after being detached from heating source due to the babinet of heating, immediately begins to shrink, therefore the assembling time is very short, in addition positioning is inaccurate Really so that the uniformity around the bearing chamber range of expansion and bearing chamber of babinet is difficult to grasp, and acts slightly slow, the axis of contraction Holding room will be by the bearing stuck fast in crankshaft connecting rod system not in place, it is difficult to detach.If using bent axle company is grabbed on the other hand The upper end of bent axle in linkage, one holds the method that soft mallet taps babinet, by force by crankshaft connecting rod system from babinet bearing chamber It exits, heating assembly again after exiting, then the bearing will produce prodigious noise, seriously affect the product quality of complete machine, Can only all parts all scrap, be " hot jacket not at lose huge ".It can only as the height and uniformity of heating temperature By rule of thumb, general new employee is difficult to adapt to.And required longevity of service, labor intensity are big, working efficiency is low, security performance Difference is not suitable for producing in enormous quantities.

Invention content

It is unprecedentedly innovated the object of the present invention is to provide one kind and easy to use, can significantly reduce labor intensity, reduce work Make the time, improves working efficiency, has a safety feature, there is automatic advance, rise, heat automatically automatically, being heated to after temperature automatically Decline, the automatic heater of multipurpose of the suitable mass production of auto-returned.

The object of the present invention is achieved like this：

In order to illustrate the operation principle of the present invention in brief, first it is illustrated from overall structure, sees Figure 12.

When prepare heating assembly motorcycle engine babinet 1, launch to be arranged heater part in need common point On it is automatic when touching logical button 312, complete to advance by automatic circuit, rise, heating, the overall processes such as declining, return, seeing figure 13。

Automatically touch logical button 312 in Figure 13, depressed and covered by babinet 1, babinet is in advance after rise to the position of heating.Figure The automatic shape for touching logical button 312 can be seen in 3, and the automatic installation site for touching logical button 312 is understood in Fig. 5.

The automatic heater overall structure of multipurpose is shown in that Figure 12, component include：Table assembly 100, rolling guide sub-assembly 200, Button and electric autocontrol device assembly 300, electric appliance box sub-assembly 400, heating module component 500, vertoro 600, in Between and time relay assembly part 700, wiring facility and protection sub-assembly 800, welded type heating tube and locating piece combination 900, Special-shaped height-increasing stool sub-assembly 1000, kitchen frame assembly 1100, high-frequency induction heating host and accessory 1200, high-frequency induction heating point Machine and accessory 1300, water cooling unit and accessory 1400.

Wherein vertoro 600, intermediate and time relay assembly part 700, wiring facility and protection sub-assembly 800, pacify In electric appliance box sub-assembly 400.

In order to not influence figure effect is seen, the kitchen frame assembly 1100 in Figure 12 conceals the parts of block vision part, and schemes Still it can be seen that the kitchen frame assembly shape concealed in 11 kitchen frame assemblies and the automatic heater outline drawing of Figure 15 multipurposes.

On the panel of the welded type workbench 101 of table assembly 100, equipped with the rolling retreated by the control of advance and retreat cylinder piston rod Guide track 200, the top surface of rolling guide sub-assembly 200, the heated mould equipped with the piston rod control lifting by lifting cylinder Sub-assembly 500.Heating module component is divided into fixed component and liftable component：Cylinder is in fixed component；Transmit the work of power Stopper rod end is on liftable component.The lifting of lifting cylinder piston rod can be such that the liftable component of heating module component rises Or decline.In the fixed component of heating module component, the hexagonal range line bolt equipped with limitation lifting height limits dropping distance Range line frame and buffer stopper；The liftable component of heating module component includes：Heated mould top plate, projecting oil seal seat, oil sealing, oil sealing pressure Circle and fastener.The guiding parts of the rise and fall of heated mould lifting part is：Four sets be assemblied in lifting part are projecting Oil seal seat, oil sealing, oil sealing trim ring, and four minute surface guide posts that harden being assemblied in fixed component.Heating module component can The upper surface of lifting part is equipped with heated mould top plate, and heated work pieces positioning plate to be added and guide flange are housed on top plate.

When the bent axle coaxial aperture in engine housing, after being inserted in guide flange positioning, babinet own wt declines, when mould assembling plane When touching the automatic tactile logical button being inlaid in the liftable component of heating module component, the automatic button for touching logical button inner circle Extension Head pressure, which is touched, opens up passs, by the advance and retreat solenoid valve for opening up and closing and controlling is touched, promotes the appendix of compressed air to advance and retreat cylinder Rear end inflation, piston rod is inwardly indented, and the heated mould on heated mould support plate and support plate is driven to advance with babinet to be heated.

When the heating baffle plate of advance touches upward stroke switch, lifting solenoid valve is by appendix under the piston of lifting cylinder Inflation in end, the piston rod of cylinder push the liftable component of heated mould to rise, rising it is height-limited in hexagonal range line bolt The height of setting makes the heating position bearing chamber of babinet, is heated into high-frequency heating circle.

After being heated to the preset time, time relay action is promoted appendix by the solenoid valve that the time relay controls It is inflated to the upper end of lifting cylinder piston, under the promotion of cylinder upper end gas, the lifting of piston driving connection on the piston rod The liftable component of ring flange and heated mould declines, and the babinet after heating also and then declines.

When dropping to the ceiling edge of heated mould and encountering backward travel switch, gas in advance and retreat solenoid valve by appendix into The front end inflation of cylinder is moved back, entire heated mould returns to initial state.

Babinet rapid displacement after heating carries out the assembly of chain and crankshaft connecting rod system to next process.

It is automatic to touch logical button, it after being detached from the pressure of box weight, is resetted under the action of compressed spring, waits for next heater box Body is shown in figure and the top right plot after the partial enlargement of the figure in the right side of Fig. 5.In cycles, entire heating process is made to realize automation.

As long as replacing welded type heating tube and guide flange, the different babinets of a variety of motorcycle engines all can be in same heating Automatic heating is realized in machine.

The automatic heater of multipurpose of sequencing alleviates labor intensity, improves dress instead of the manual labor dripped with sweat With efficiency, product quality is improved, people for a long time is solved and thirsts for the both automatic another machine for solving but not breaking through always Multi-purpose technical problem, arrangement and quota management easy to produce have substantive distinguishing features outstanding and significant progress.

The present invention also has following distinguishing feature：

The table assembly of the above-mentioned automatic heater of multipurpose, is shown in Fig. 1, by welded type workbench, inlet suction port sub-assembly, Flow valve assembly, appendix sub-assembly, tee pipe coupling, filter regulator sub-assembly, two line cable combination part of double insulation, Protective pipe sleeve, electromagnetic valve component composition.It is not provided with crosspiece below on the right of welded type workbench, adds two sunken diagonal cleats of filling a vacancy, neither Influence the rigidity of workbench, and the push-in convenient for high-frequency heating host and pull-out.

Above-mentioned rolling guide sub-assembly, is shown in Fig. 2, by rolling guide bottom plate, rolling guide-rail pairs, heated mould support plate, block, Advance and retreat cylinder fixed seat component, advance and retreat cylinder and pneumatic fittings, buffer cover, cushion collar and fastener composition.Rolling guide combines Part is screwed on the panel of welded type workbench.Heating module component can be fixed on heated mould support plate, referring to Fig. 1, Fig. 5.

Above-mentioned button and electric autocontrol device assembly, are shown in Fig. 3, are divided into big part and smallclothes two parts, multiple buttons switch It is big part to be linked together, and big part includes：Button fixing plate, screw rod, hex nut, red button switch, greensignal light, Change-over switch, red eye, big part is by the panel of button fixing plate and the fixed workbench of bolt and nut, being shown in Fig. 3 Middle section.

Remaining is smallclothes, sees the upper figure part in Fig. 3, in Fig. 3 figure below be above figure from the enlarged drawing in terms of preceding direction rear.It is small Part includes：Logical switch base, hexagon socket cap head screw are touched, is touched and is opened up pass, Cross Recess Head Screw, automatic touches logical button, interior six Angle fillister head screw, adjusting washer, cylindroid helical-coil compression spring, button Extension Head composition, are fixed with fasteners such as screw, washers In the top board undersurface of heating module component, referring to Fig. 5.

Above-mentioned electric box sub-assembly is shown in Fig. 4, by case lid, case lock, sealing strip, hinge, caging bolt, babinet, wire bushing, Fastener forms.Entire electric appliance box sub-assembly by fastener clamp special-shaped height-increasing stool sub-assembly welded type height-increasing stool The right, in electric appliance box installation vertoro, centre and time relay assembly part, wiring facility and guard assembly referring to Fig. 6, Fig. 7, Fig. 8.

Above-mentioned heating module component is shown in Fig. 5, is limited by heating baffle plate, the minute surface guide post that hardens, lifting cylinder sub-assembly, hexagonal Away from bolt, oil sealing trim ring, projecting oil seal seat, hex nut, round nut, heated mould top plate, oil sealing, range line frame sub-assembly, transition Step circle, heated work pieces positioning plate to be added, cross recessed countersunk head sscrew, left and right cuticula, left and right cuticula pressing plate, guide flange sub-assembly, Small washer, rear cuticula, rear cuticula pressing plate, rotary block bearing, rotary block, straight pin and big and small interior six socket cap Screw forms.

Notch, hole in positioning plate to be heated and incised groove are horizontally rotated around guide flange for avoiding and blocking The babinet that comes over and the axis being pre-assembled in babinet and be arranged, and adjustable rotary block is not filled in advance for blocking It is arranged with the babinet of axis, to prevent body pivot from crossing shelves.

In addition, between heated mould top plate and heated work pieces positioning plate to be added, also it is embedded in touching in electric autocontrol device assembly and leads to Switch base touches and opens up pass, Cross Recess Head Screw, automatic touches logical button, size hexagon socket cap head screw, adjusting washer, circle The parts such as column spiral compression spring, button Extension Head.Referring to Fig. 3, Figure 12, Figure 13.There are six views in Fig. 5, if separated Difficulty is checked singly to mark to increase, so stated by the way of the unification of six figures.

Above-mentioned vertoro, is shown in Fig. 6, is commercial product, and the present invention uses safe voltage, output safety voltage Vertoro, be fixed in electric appliance box with fastener.Referring to Fig. 4.

Above-mentioned centre and time relay assembly part, sees Fig. 7 and commercial product, by intermediate relay, time relay Device, buckplate, fastener composition, are also secured in electric appliance box, referring to Fig. 4.

Above-mentioned wiring facility and protection sub-assembly, is shown in Fig. 8, by appliance mounting panel, 30 seated connection line board group components, shield line Column, increases washer and fastener composition at shield line column bottom plate, is equally fixed in electric appliance box, referring to Fig. 4.

Fig. 9 is shown in above-mentioned welded type heating tube and locating piece combination, is combined by heating tube axially position part, heating tube is radially determined Locating piece forms before and after position part combination, welded type heating tube sub-assembly, heating tube.Wherein heating tube axially position part, heating tube Radial locating element, welded type heat pipes are according to the good parts of the babinet pre-production of different size, when reality heats only Use a kind of specification corresponding with heating workpiece.

Corresponding welded type heating tube is clamped in the elastic pipe collar of high-frequency induction heating extension set.Corresponding heating tube axially position Part is used for proofreading axial height of the welded type heating tube away from heating workpiece；The heating tube radial locating element mating with it is used for proofreading Welded type heating tube to heat workpiece concentricity, referring to Figure 12.

Above-mentioned special-shaped height-increasing stool sub-assembly, is shown in Figure 10, by welded type height-increasing stool, travel switch, workbench upward stroke Switch bracket, fastener, conducting wire, workbench backward travel switch bracket, aseismatic mechanism, hard packing block, soft block, high frequency extension set pressure Thick stick forms.

There is one to be offset inward in four support tubes of welded type height-increasing stool, it is therefore an objective to take into account the heating of especially long babinet Assembly, convenient for the smooth taking-up of especially long babinet, the fillet elongated slot at top is used to avoid in the babinet to be heated of assembled in advance Axle stretch end, four holes of special-shaped height-increasing stool right side, convenient for fixing electric appliance box sub-assembly with fastener, entire abnormity increases Stool sub-assembly is fixed by screws on workbench sub-assembly, referring to Fig. 1, Fig. 4, Figure 12.

The uppermost heated work pieces positioning plate to be added of liftable component in above-mentioned heated mould can drive heating compartment along heating The guiding parts of mould lifts, and climb is stopped by range line part constraint, the distance of decline with encountering buffer stopper.

The various guide flanges to match with heating compartment can be installed on above-mentioned heated work pieces positioning plate to be added, convenient for be heated Babinet is smoothly inserted in quick positioning.

The guiding parts of above-mentioned heated mould includes harden minute surface guide post, oil sealing trim ring, projecting oil seal seat, oil sealing.

Above-mentioned range line component includes the fastener of welded type range line frame, buffer stopper, hexagonal range line bolt and fixed range line frame.

Aseismatic mechanism in above-mentioned abnormity height-increasing stool sub-assembly by elastomer, spring guiding axis, cylindroid helical-coil compression spring, Hexagon socket cap head screw, external screw thread spring base suppress washer, hex nut, shockproof lever composition.Its elastomer then basis The model specification of heating compartment increases and increases.Elastomer has prodigious retractility, aseismatic mechanism by polyurethane rubber pipe clip By shockproof lever and screw, it is fixed on above the top plate of welded type abnormity height-increasing stool.

The automatic heater of above-mentioned multipurpose is provided with the manually or automatically change-over switch of control heating, and switch is in manual When gear, automatic reversing circuit is closed, and equipment breakdown is avoided the occurrence of.

The connection of above-mentioned pneumatic advance and retreat, Pneumatic elevation and heating time control system and circuit, circuit control system are Conventional power drive control system or programmable circuit control system, programmable circuit control system can realize electromechanical integration, Improve working efficiency.

The travel switch that piston rod control is retreated with lifting is provided in the automatic heater of above-mentioned multipurpose.

Description of the drawings

Fig. 1 is the table assembly 100 of the present invention.(Fig. 1~11 and last Figure 14~16 are all Figure 12 and Figure 13 Component).

Fig. 2 is the rolling guide sub-assembly 200 of the present invention.

Fig. 3 is the button and electric autocontrol device assembly 300 of the present invention.

Fig. 4 is the electric appliance box sub-assembly 400 of the present invention.

Fig. 5 is the heating module component 500 of the present invention, and the picture left above is the outline drawing of heated mould, and figure is that automatic touch is led in the right side The view of cutting at the center of button, top right plot are the automatic partial enlarged views for touching logical button, and bottom-right graph is vertical view, remaining two Figure is the sectional view of different location when liftable component does not rise.

Fig. 6 is the vertoro 600 of the present invention.

Fig. 7 is centre and the time relay assembly part 700 of the present invention.

Fig. 8 is the wiring facility and protection sub-assembly 800 of the present invention.

Fig. 9 is heating tube and the locating piece combination 900 of the present invention.

Figure 10 is the special-shaped height-increasing stool sub-assembly 1000 of the present invention.

Figure 11 is the kitchen frame assembly 1100 of the present invention.Upper figure is the shaft side figure of door opening state, and figure below is from window cover board Respectant view.

Figure 12 is the outline drawing after present invention debugging, and the frame assembly right side in kitchen is opened dismountable hinge and had been pumped out separately at this time Outer placement, special also and then to hide other kitchen frame assemblies for influencing drawing in order to which other parts are uncovered in figure, heating Mould is in initial state, and heated mould does not advance and do not rise yet at this time, and babinet is not put into above heating module component yet.Work as serial number When being inserted in the guide flange on heated work pieces positioning plate to be added for 1 babinet, the weight of babinet, when depressing automatic tactile logical button 312, Automatic tactile logical button then overcomes the resistance of compressed spring and declines, and pushes button Extension Head, makes to touch logical switch connection automatic circuit, To realize the automation of overall process；When change-over switch is in manual position, then needing to click starting button could complete All programs.

Figure 13 is that babinet integrally advances together with heated mould, after encountering travel switch, on the liftable component on heated mould top It rises, drives the outline drawing of the height set by babinet four range line bolts of arrival.

Figure 14 is the aseismatic mechanism 1009 in height-increasing stool combination 1000 of the invention special-shaped, the mechanism by elastomer sub-assembly 10091, Spring righting axis 10092, cylindroid helical-coil compression spring 10093, hexagon socket cap head screw 10094, external screw thread spring base 10095, washer combination 10096, hex nut 10097, shockproof lever 10098 is suppressed to form.Its 10091 basis of elastomer The model specification of heating compartment increases and increases.The height of each elastomer is true according to the thickness of babinet and the shape of contact position Fixed, in elastomer sub-assembly 10091, each elastomer has larger retractility by polyurethane rubber pipe clip.Suppress pad Circle sub-assembly is also made of multiple plain washers, to adjust the elasticity of compressed spring.Entire aseismatic mechanism 10091, passes through Shockproof lever 10098 and screw are clamped on the top plate of welded type abnormity height-increasing stool.

Figure 15 is the automatic heater of multipurpose of the present invention, closes the outline drawing after the frame assembly of kitchen, 100 be table assembly； 1100 be the kitchen frame assembly for closing kitchen door；1200 be high-frequency induction heating host；1400 be water cooling unit and auxiliary equipment.

Figure 16 is the guide flange sub-assembly 520 in heating module component 500 of the present invention, and guide flange sub-assembly is by multiple guiding Flange composition acknowledgment copy, babinet heat when only use a kind of guide flange, when replacing babinet kind to be heated, selection with it is to be added The corresponding one kind of hot tank body.

Specific implementation mode

Below in conjunction with the accompanying drawings, preferably to be made to the part in the embodiment of the present invention with more specific mode of operation Further description, referring to Fig. 1~16, wherein Figure 12 and Figure 13 are total figures, by the total figure that should be put in the first place be placed on Figure 12 with Figure 13 is to be convenient for understanding in advance referring initially to total figure to keep main parts size serial number in the present invention corresponding with figure number.

The table assembly 100 for forming the automatic heater of multipurpose, is shown in Fig. 1, by welded type workbench 101, inlet suction port Sub-assembly 102, flow valve assembly 103, appendix sub-assembly 104, tee pipe coupling 105, filter regulator sub-assembly 106, Two line cable combination part 107 of double insulation, protective pipe sleeve 108, electromagnetic valve component 109 form.Welded type workbench 101 is by commercially available Rectangular tube and worktable panel, are welded, and inlet suction port sub-assembly is fixed on by inlet suction port by plinth and fastener The side of welded type workbench, flow valve have two pieces, and welded type work is assemblied in away from nearest front position of operator point or so In the panel hole of platform, clamped with blue, stud bolt an nut is rolled, the knob of rotation flow valve can reduce the air inflow of compressed air The advance and retreat and lifting speed of heated mould are limited, when avoiding replacing kind debugging, retreats or lifting speed is too fast and occur Collision.Electromagnetic valve component is superimposed upon by two groups of air-operated solenoid valves on one piece of plastic plate, is fixed together with plastic plate with fastener On the panel of welded type workbench.The right bottom surface of welded type workbench is not provided with long span, is for high-frequency induction heating host It is light propulsion with smoothly pull-out stop space.Referring to Figure 12, Figure 13.

The rolling guide sub-assembly 200 for forming the automatic heater of multipurpose, is shown in Fig. 2, by rolling guide bottom plate 201, rolls Guideway 202, heated mould support plate 203, block 204, advance and retreat cylinder fixed seat component 205, advance and retreat cylinder and pneumatic fittings 206, buffer cover 207, cushion collar 208, hexagon socket cap head screw 209,210,211 form.201 thickness of rolling guide bottom plate is suitable Middle rigidity is good, and mounting surface is refined by surface grinding machine, can ensure that two by the fixed rolling guide-rail pairs 202 above of screw Rolling guide keeps straightness and the depth of parallelism for a long time, keeps four sliding blocks of rolling guide-rail pairs free to advance or retreat.Heated mould support plate 203 It is across above four sliding blocks in rolling guide-rail pairs, Four-slider top surface is separately fixed at screw.

Four large through-holes and four small through hole of heated mould support plate 203, the heating being mounted in respectively on heated mould support plate In mould 500,504 head of hexagonal range line bolt, the avoid holes with 514 head of minute surface guide post fixing bolt of hardening.

There are three block 204 is total：Two preceding, one rear, with need not machining flat key material, obtained by linear cutter To accurate size, coordinate convenient for the high-precision of cushion collar 208, buffering applies mechanically the making of PA66 impact resistance nylon materials, has and subtracts Shake acts on, and is sleeved on the outside of link stopper 204, and the purpose that cushion collar is arranged is to alleviate heated mould support plate 203, in pushing away for compressed air Impact under dynamic to block 204.

Buffer cover 207 is screwed in 204 top surface of block, can prevent cushion collar 208, in the anti-of heated mould support plate 203 Under multiple shock, moves up and be detached from block and be arranged.

When electromagnetic valve component 109, receives the automatic tactile logical button 312 being inlaid in heating module component 500 and opened up by touching Close 310 transmit supply gas signal when, compressed air is inflated in the cylinder of advance and retreat cylinder fixed seat assembly ends immediately, piston Bar is inwardly indented, and the heated mould support plate 203 for being pulled through the threaded connection of advance and retreat cylinder piston rod end follows up, and is fixed on heated mould The also common follow-up of heating module component 500 on support plate 203, referring to Fig. 5, Figure 12, Figure 13.

Form the automatic heater of multipurpose button and electric autocontrol device assembly 300, see Fig. 3, be divided into " big part " with " smallclothes " two parts, it is big part to be assembled together with button, and big part includes：Button fixing plate 301, screw rod 302, hex nut 303, button switch 304, greensignal light 305, change-over switch 306, red eye 307.Big part passes through button fixing plate 301, screw rod 302 and hex nut 303, on the panel of the welded type workbench 101 of fixed table assembly 100.

Remaining is smallclothes, and smallclothes include：Logical switch base 308, interior hexagonal cylindrical head nail 309 are touched, touches and opens up pass 310, cross slotted disk Head screw 311, automatic touch lead to button 312, hexagon socket cap head screw 313, adjusting washer 314, cylindroid helical-coil compression spring 315, button Extension Head 316 forms.It touches logical switch base 308 to make of commercially available Type B flat key 20 × 12 × 80, side face drilling attacks two Small screw hole fixes to touch with Screw opening up pass 310.It is automatic to touch logical button 312, adjusting washer 314, button Extension Head 316, with circle Column spiral compression spring 315 is then inlaid in the reversed counterbore of heated work pieces positioning plate 515 to be added, with the length of heated mould top plate 512 Slot both sides are as 315 axial limiting part of cylindroid helical-coil compression spring.Pass through two fixed interior hexagonal cylindrical heads from bottom to top Screw 309, will touch logical switch base 308, opens up pass 310 together with touching, is fixed on the heated mould top plate of heating module component 500 together 512 bottom surfaces.

And the tactile cantilever and idler wheel for opening up pass stretches to embedded then by the long slot bore in the top plate 512 of heating module component 500 It is touched automatically below logical button 312 in the counterbore of the heated work pieces positioning plate 515 to be added of heating module component 500, in Fig. 3 most Figure below is to see from the front to the back, is not fitted to the plan view of the different proportion in heating module component 500.Referring to Fig. 5, Figure 12, Figure 13.

The electric appliance box sub-assembly 400 for forming the automatic heater of multipurpose, is shown in Fig. 4, by case lid 401, case lock 402, short sealing Item 403, long sealing strip 404, hinge 405, caging bolt 406, babinet 407, hex nut 408, appliance mounting panel fixing bolt 409, big wire bushing 410, hexagon socket cap head screw 411, small wire bushing 412 form.

Can be fixed in electric appliance box vertoro serial number 600, intermediate and time relay assembly part serial number 700, wiring facility and Protect sub-assembly serial number 800.Entire electric appliance box sub-assembly serial number 400 is fixed on special-shaped height-increasing stool sub-assembly serial number with fastener The right side of 1000 welded type height-increasing stool serial number 1001.

Electric appliance box is commercial product, selects suitable specification.Referring to Fig. 6, Fig. 7, Fig. 8, Figure 10, Figure 12, Figure 13.

The heating module component 500 for forming the automatic heater of multipurpose, is shown in Fig. 5, by heating baffle plate 501, harden minute surface Guide post 502, lifting cylinder sub-assembly 503, hexagonal range line bolt 504, oil sealing trim ring 505, projecting oil seal seat 506, hex nut 507, round nut 508, heated mould top plate 509, oil sealing 510, range line frame sub-assembly 511, hexagon socket cap head screw 512, transition Step circle 513, hexagon socket cap head screw 514, heated work pieces positioning plate 515 to be added, cross recessed countersunk head sscrew 516, left and right cuticula 517, left and right cuticula pressing plate 518, hexagon socket cap head screw 519, guide flange sub-assembly 520, small washer 521, interior hexagonal circle Chapiter screw 522, rear cuticula 523, rear cuticula pressing plate 524, rotary block bearing 525, rotary block 526, interior six socket caps spiral shell Nail 527, hex nut 528, straight pin 529, interior six fillister head screw 530 composition.With two big hexagon socket cap head screws 509, it is fixed on 203 top surface of heated mould support plate in rolling guide sub-assembly 200.

In heating module component 500, the head of four hexagon socket cap head screws 514 of fixed minute surface guide post, just into In four avoid holes of heated mould support plate 203.Inlay be assemblied in that 515 heated work pieces positioning plates to be added fall in counterbore automatic touch it is logical Button 312 protrudes plane on heated work pieces positioning plate to be added under the promotion of compressed spring.If automatic touch logical button 312, waited for Heating compartment 1 is depressed, if change-over switch is in auto state, circuit is conducting again, then babinet to be heated can follow heating Module component 500 is completed to heat overall process automatically.Referring to Fig. 2, Fig. 3, Figure 12, Figure 13.

By the bottom plate of the cooperation with transition shoulder circle 513, identical ruler is designed to the top plate outer diameter of the cooperation of projecting oil seal seat 506 Very little, after being easy for the merging fixation of two plates, the cutting on line lathe last time cuts, and makes oil sealing 510 and the minute surface guide post 502 that hardens Very high concentricity is kept, to improve the service life of heated mould.

Guide flange sub-assembly 520 is made of multiple guide flanges, in babinet heating assembly, is only selected and babinet pair to be heated The one kind answered, Figure 16 list specification corresponding with the babinet assembled in the past, can be according to workpiece as newly-increased heating workpiece Shape increased.

The vertoro 600 for forming the automatic heater of multipurpose, is shown in Fig. 6, using safe voltage 24V.Mounted on electric appliance In 407 left wall of babinet in case sub-assembly 400, blocking and fix with caging bolt 406, vertoro is also commercial product, Select suitable voltage.Referring to Fig. 4, Figure 12, Figure 13.

Centre and the time relay assembly part 700 for forming the automatic heater of multipurpose, are shown in Fig. 7, by intermediate relay 701, the time relay 702, buckplate 703, cross recessed pan head tapping screw 704 form.It is fixed on wiring facility and protection group On the appliance mounting panel 801 of component 800.

The intermediate and time relay is all electric appliance standard component, selects suitable electrical parameter, carries out assembly synthesis and can be used.Referring to Fig. 4, Fig. 8, Figure 12, Figure 13.

Form the automatic heater of multipurpose wiring facility and protection sub-assembly 800, see Fig. 8, by appliance mounting panel 801, Hex nut 802, small washer 803, cross recessed pan head tapping screw 804,30 seated connection line board group components 805, the right scarce short shield line in side Column bottom plate 806, the right scarce short fence 807 in side, cross recessed pan head tapping screw 808, long shield line column bottom plate 809, long shield line column 810, A left side lack while the columns Duan Huxian bottom plate 811, it is left lack while the columns Duan Huxian 812, increase washer 813 and form, and be fixed on appliance mounting panel Centre and time relay assembly part 700, be installed along on the fixing bolt 409 of the appliance mounting panel in electric appliance box.

Each parts in wiring facility and protection sub-assembly, all can in the market find in electric appliance, select suitable specification ruler Very little, interception can be used, referring to Fig. 4, Fig. 7, Figure 12, Figure 13.

Welded type heating tube and the locating piece combination 900 for forming the automatic heater of multipurpose, are shown in Fig. 9, by heating tube axial direction Locating piece 904 before and after locating piece combination 901, heating tube radial locating element combination 902, welded type heating tube combination 903, heating tube Composition.

Welded type heating tube can be a variety of according to the different size of babinet to be heated.Use the preceding rule according to heated work pieces to be added Lattice choose corresponding specification in the good welded type heating tube combination 903 of pre-production, are installed in high-frequency induction heating extension set Clamp in, when installation, is subject to locating piece 904 before and after heating tube and touches the wall surface of high-frequency induction heating extension set, before heating tube Locating piece 904 makes 1 afterwards.

The heating tube axially position part 901 of various specifications, heating tube radial locating element 902, welded type heating tube 903 are all carved with mark Note, convenient for verification.

Heating tube axially position part combination 901, heating tube radial locating element combination 902, welded type heating tube combination 903, respectively The identical only size of shape has different, is not unfolded individually in figure.Each heating tube axially position part and heating tube radial locating element, only It is to be used for the first time when replacing babinet to be heated.

When axial debugging, corresponding one kind in heating tube axially position part combination 901 is chosen, the bearing of babinet to be heated is placed on Room bottom prevents the specification for mistaking welded type heating tube to proofread the high and low position of welded type heating tube；

When radial debugging, corresponding one kind in heating tube radial locating element combination 902 is also selected, the axis of babinet to be heated is placed on Interior is held, as check and correction welded type heating tube to the concentricity of bearing chamber, makes the bearing chamber periphery thermally equivalent of babinet to be heated.

Heating tube axially position part can be made of PA66 nylon proximate matter bars by lathe with heating tube radial locating element.

Welded type heat effective copper tube around mandrel bend forming finishing after be welded, quantity is according to the kind of heating compartment Number determines.Referring to Figure 12, Figure 13.

Form the automatic heater of multipurpose special-shaped height-increasing stool sub-assembly 1000, see Figure 10, by welded type height-increasing stool 1001, Travel switch 1002, workbench upward stroke switch bracket 1003, hexagon socket cap head screw 1004, hexagon socket cap head screw 1005, double insulation two wires cable 1006, workbench backward travel switch bracket 1007, interior six fillister head screw 1008, shockproof Mechanism 1009, hard packing block 1010, soft block 1011, screw rod 1012, hexagon socket cap head screw 1013, hex nut 1014, height Frequency sensing heating extension set presses thick stick 1015 to form.

Special-shaped height-increasing stool sub-assembly 1000 is mounted on the panel of the welded type workbench 101 of table assembly 100.Welded type Height-increasing stool 1001 is welded by height-increasing stool top plate, height-increasing stool bottom plate and four rectangular tubes, and stay bolt and nut are first used before welding It clamps, prevents temperature distortion when welding from shifting, when drilling prevents shift holes, the rectangular tube that pay close attention to left back is to deviate forwards , the purpose of offset is to stay to exit space for the king-sized heating compartment of length dimension.

Travel switch 1002 needs two, and electric appliance can directly be bought in the market, travel switch rolling wheel support length and adjustable angle, Change position and length when use as needed.Workbench upward stroke switch bracket 1003, workbench backward travel switch branch Frame 1007, hard packing block 1010 directly use drilling and tapping after the cutting of proximate matter angle steel.

The effect of hard packing block 1011, which is arranged, is：High-frequency induction heating extension set is allowed to press thick stick 1015, the high-frequency induction pushed down with fastener The clamp height for heating clamping welded type heating tube on extension set 1300 keeps stable dimensions, avoids bottom rubber pad as support Object, caused height dimension are uncertain.Soft block 1012 is tailored with PA66 nylon plates, play the role of buffering and it is anti-skidding.Ginseng See Fig. 1, Fig. 4, Figure 12, Figure 13, Figure 14.About the structure of aseismatic mechanism 1009, Figure 14 also has more detailed statement and view.

Play protection with convenient for completion final finishing frame assembly 1100, see Figure 11, by fixed component with rotate and can take off It is formed from component two parts, fixed component includes：Kitchen frame top plate 1101, two straight pins of bottom belt box fastener fixed plate 1102, Hang riser 1103, suspension plate 1104, the windowing riser 1105 of two straight pins of bottom belt, screw rod 1106, hex nut 1107, Large washer 1108, the hinge fixing plate 1109 of two straight pins of bottom belt, window cover board 1110.It rotates and component packet can be detached from It includes：It opens dismountable hinge 1111, concave-convex door head cover 1112, concave-convex door hinge plate 1113, concave-convex door face board 1114, knob and fixes in the right side Plate 1115, box fastener 1116, cross recessed countersunk head tapping screw 1117, interior six fillister head screw 1118, small washer 1119, movable handle The parts such as sub-assembly 1120, cross recessed countersunk head tapping screw 1121.

By the rotation of kitchen frame assembly and it can be detached from component when heating and opened in dismountable hinge 1111 from the right side and extract out；When repair Nut 1107 can be loosened by the whole promotion of entire kitchen frame assembly 1100.Two straight pins of bottom belt simultaneously expose downwards baseplane Little Xu, top are laterally drilled with three pieces of panels 1102,1105,1109 of screw perforation close to top surface, the straight pin that when assembly exposes It is inserted into the panel hole of welded type workbench 101, top is fixed by screws in left and right, the first three groups spiral shell of kitchen frame top plate 1101 Kong Zhong.And kitchen frame top plate 1101 is then fixed on welded type workbench by screw rod 1106, large washer 1108, hex nut 1107 In 101 panel hole.

There is the escape groove of high-frequency induction heating extension set size cable on window cover board 1110, when the automatic heater of multipurpose works, Window cover board is fixed by screws in before windowing riser, and to block larger gap, the upper figure in Figure 11 is kitchen frame assembly The outline drawing of kitchen door is opened, figure below is the view from window cover board direction.Kitchen frame assembly 1100 is not drawn in attached drawing Individual part drawing, the kitchen frame assembly 1100 in shutdown state are stated in fig.15 together with integrated machine.

The automatic heater of multipurpose of initial state is shown in Figure 12, including table assembly 100, rolling guide sub-assembly 200, button and electric autocontrol device assembly 300, electric appliance box assembly 400, heating module component 500, be placed in electric appliance box Vertoro 600, intermediate and time relay assembly part 700, wiring facility and protection sub-assembly 800 are mounted in high-frequency induction Heat locating piece combination 900, special-shaped height-increasing stool sub-assembly 1000, the combination of kitchen frame of the welded type heating tube and die trial on extension set Part 1100, high-frequency induction heating host and auxiliary equipment 1200, high-frequency induction heating extension set and auxiliary equipment 1300, water cooling unit and mating Part 1400.

In order to not influence the effect of drawing, influence has been removed in the kitchen frame assembly 1100 in Figure 12 and has seen larger zero of the area of figure Part.It is fixed through guide flange 520 when the babinet of serial number 1 is put on the heated work pieces positioning plate 515 to be added of heating module component 500 Behind position, the weight of babinet can depress the button being inlaid in heating module component 500 and electric autocontrol device assembly 300 It is automatic to touch logical button 312, if change-over switch 306 is in auto state, circuit in button and electric autocontrol device assembly 300 It is conducting again, then heating module component 500 can drive babinet 1 to be heated to advance, and then complete follow-up work；If button and Change-over switch 306 in electric autocontrol device assembly 300 is in manual position, even if pressure is automatic to touch logical button, heating module Component does not work with heated work pieces to be added yet.Referring to Fig. 3, Fig. 5, Figure 11.

The automatic heater of multipurpose that heating module component advances and rises, is shown in Figure 13, at this time babinet 1 to be heated, Heating location is risen in company with the liftable component of heated mould, automatic touch being inlaid in heating module component 500 leads to button 312 are depressed by boxed units, and the serial number of other parts is identical as Figure 12.In order to which other parts are not by kitchen frame assembly Stop, the kitchen frame assembly 1100 in Figure 13 is without all showing, referring to Fig. 3, Fig. 5, Figure 11, Figure 12, Figure 15.

The mating outsourcing device with the automatic heater of multipurpose：High-frequency induction heating host and auxiliary equipment 1200, high frequency Sensing heating extension set and auxiliary equipment 1300, water cooling unit and auxiliary equipment 1400.It is commercial product, the product design of different manufacturers production There is larger difference, independent figure is not provided in figure.

Aseismatic mechanism 1009 in the special-shaped height-increasing stool sub-assembly 1000 stated in [0048] above, is shown in Figure 14, upper figure It is the views that outline drawing, right figure are operating position eyes front, left figure is the sectional view of right figure.By elastomer sub-assembly 10091, bullet Spring righting axis 10092, cylindroid helical-coil compression spring 10093, hexagon socket cap head screw 10094, external screw thread spring base 10095, Washer combination 10096, hex nut 10097, shockproof lever 10098 is suppressed to form.Its elastomer 10091 is according to heater box The model specification of body increases and increases.The height of each elastomer is determined according to the thickness of babinet and the shape of contact position, elastic In body sub-assembly 10091, each elastomer has larger retractility by polyurethane rubber pipe clip.

It suppresses washer combination to be also made of multiple plain washers, to adjust the elasticity of compressed spring, one is only drawn as in figure A entirety.Entire aseismatic mechanism is fixed on by shockproof lever and screw above the top plate of welded type abnormity height-increasing stool.Referring to Figure 10, Figure 12, Figure 13.

Preparation before various babinet heating to be heated：Turn in turn knob and electric autocontrol device assembly 300 Switch 306 is changed, manual position is at.

According to heating compartment type and spec, first in the clamp of high-frequency induction heating extension set 1300, install and heating compartment Corresponding welded type heating tube, and connect and come from cooling water, water-supply-pipe of the cooling water from water cooling unit and auxiliary equipment 1400.

Then on the heated work pieces positioning plate 515 to be added of heating module component 500, guiding method corresponding with heating compartment is installed Orchid will be assembled with the coaxial hole in the crankshaft bearing room of the babinet 1 of other accessories by craft, has been set to outside guide flange, until Babinet lower plane is close to heated work pieces positioning plate to be added.

Then in the crankshaft bearing room of babinet to be heated, the corresponding one kind being put into heating tube axially position part combination 901, The flow valve knob of flow valve assembly 103 in rotary work-table sub-assembly 100 reduces compressed air air inflow, makes rolling Heated mould support plate 203 in guide track 200 drives heating module component 500, together with babinet 1 to be heated, along rolling Guideway serial number 202 is slow forward, until in place.Heated mould axially position part is compareed again, is adjusted and is added mounted on high-frequency induction Hot extension set 1300, the welded type heating tube (micro can pulling) in pipe collar make its periphery and corresponding heated mould axially position part Outer circle essentially concentric, about 0.05~0.2 or so gap (clearance gauge inspection) between lower plane and heating tube axially position circle.It adjusts Whole good welded type heating tube retracts workbench, takes out heating tube axially position part with behind the position of heating tube axially position part.

The corresponding one kind being put into heating tube radial locating element combination 902, adjustment flow valve reduce air inflow, allow heating module The lifting part of component 500 slowly rises until in place, making welded type heating tube fall into heating tube radial positioning collar member, bottom It is uniform with peripheral clearance.

After proofreading or correcting and meet the requirements, workbench is returned to initial position welded type heating tube, takes out heating tube Radial locating element powers on, water source and gas passage.

By adjusting heated current (360A~400A) and heating time (8~12 seconds), babinet is verified with non-contact temperature measuring device The temperature of heating, it is ensured that heating temperature is between 65~85 DEG C, spin manifold temperature capping when environment temperature is high, otherwise removes the limit.

After babinet to be heated determines, in the spring guiding axis 10092 of the aseismatic mechanism 1009 of height-increasing stool sub-assembly 1000 Lower end outer circle, the suitable elastomer 10091 of push-in height, elastomer, that is, commercially available polyurethane rubber pipe can be directed to different casees Body, the suitable length of clip are worn into the shape of babinet contact surface to be heated and coincide substantially.The purpose that elastomer is arranged is to prevent Babinet rise in place after inertia force and loosen, it is ensured that babinet heating before positioning it is reliable.

When replacing babinet specification to be heated, re-started according to requirements above.

It is not put into babinet before entering full automatic working, the correctness of electric autocontrol device is checked in a manner of dry run With reliability.

When all preparation is ready and auto state of being allowed for access after multiple verification.

It does not go into operation or the outline drawing of the automatic heater of the multipurpose for state of knocking off, sees Figure 15, in figure, 100 be workbench group Part；1100 be the kitchen frame assembly for closing kitchen door；1200 be high-frequency induction heating host；1400 be water cooling unit and auxiliary equipment.

Above-described embodiment is only one of presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore： The equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention.

Claims (8)

1. the automatic heater of multipurpose, include table assembly, guide track, button and electric autocontrol device assembly, Electric appliance box sub-assembly, heating module component, vertoro, centre and time relay assembly part, wiring facility and protection group Component, welded type heating tube and locating piece combination, special-shaped height-increasing stool sub-assembly, kitchen frame assembly, high-frequency induction heating host and Accessory, high-frequency induction heating extension set and accessory, water cooling unit and accessory.Wherein vertoro, centre and time relay assembly Part, wiring facility and protection sub-assembly are mounted in electric appliance box.It is characterized in that：The face of the welded type workbench of table assembly Equipped with the guide track retreated by the control of advance and retreat cylinder piston rod on plate.

2. guide track according to claim 1, it is characterised in that：Guide track top surface is equipped with by lifting cylinder The heating module component of piston rod control lifting.

3. heating module component according to claim 2, it is characterised in that：Heated mould is divided into fixed component and liftable portion Part.Cylinder is in fixed component；The tailpiece of the piston rod of power is transmitted on liftable component.

4. in the fixed component of heating module component according to claim 3, range line frame equipped with limitation lifting height with Hexagonal range line bolt and the buffer stopper for limiting dropping distance.

5. on the liftable component of heating module component according to claim 3, equipped with heated mould top plate, projecting oil sealing Seat, oil sealing, oil sealing trim ring.

6. on the liftable component of heating module component according to claim 3, being equipped with the guide flange of heated work pieces to be added.

7. equipped with automatic between the heated mould top plate of heating module component according to claim 6 and heated work pieces positioning plate to be added Touch logical button.

8. being equipped with aseismatic mechanism below the top plate of abnormity height-increasing stool sub-assembly according to claim 1.