CN201267761Y - Agitator - Google Patents

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Publication number
CN201267761Y
CN201267761Y CNU2008200645779U CN200820064577U CN201267761Y CN 201267761 Y CN201267761 Y CN 201267761Y CN U2008200645779 U CNU2008200645779 U CN U2008200645779U CN 200820064577 U CN200820064577 U CN 200820064577U CN 201267761 Y CN201267761 Y CN 201267761Y
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CN
China
Prior art keywords
speed shaft
shaft
axle
gear
slow
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Expired - Fee Related
Application number
CNU2008200645779U
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Chinese (zh)
Inventor
徐定江
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Individual
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Individual
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Priority to CNU2008200645779U priority Critical patent/CN201267761Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a mixing machine and a gear reducer which works together with the mixing machine in a transmission way, comprising a rectangular frame, and two supporting shafts, four supporting wheels, a gear reducer and a mixing roller which are arranged on the rectangular frame. Four frame feet are arranged below the rectangular frame; four frame idler wheels are arranged below the four frame feet; the gear reducer comprises a high-speed shaft, a high-speed shaft small gear, a middle shaft, a middle shaft gear, a middle shaft small gear, a middle extension shaft, a low-speed shaft, a low-speed shaft gear, a low-speed elongation shaft, a low-speed elongation shaft small gear and a hand rocking device. The mixing machine and the gear reducer have the advantages that the structure is simple, the disassembly, assembly, moving and transport are convenient, the working speed can be adjusted, the mixing or dumping operation can be driven manually, the operation can be carried out during the shutdown condition or at no power areas, the cost is low, the mixing machine and the gear reducer are widely suitable for mixing concrete for housing, bridges, road surfaces and middle and small prefabricating component workshops and mixing feed for culturing farm and is extremely convenient for use.

Description

Mixer
Technical field
The utility model relates to the decelerator of a kind of mixer and a kind of work of transmission with it, and especially a kind of rural area dwelling house, science of bridge building, road pavement building, middle-size and small-size factory for prefabrication ready-mixed concrete and plant of being used for mixes the mixer of feed and the decelerator that is used for industries such as lifting, mine, chemical industry, light industry, printing and dyeing, transportation, casting, cement, grain and oil processing of transmission work with it.
Background technology
That sells in the market is used for dwelling house, bridge, the tapered counter-rotating discharging of the JZC350 type concrete mixer that the mixer of road pavement building ready-mixed concrete has the Central-South construction implement of Yangzhou factory to produce, this machine is by frame, supporting-roller shaft, holder tube wheel, cylinder, the gear ring track, hoist engine, lift hopper, the hopper track, threephase motor, water pump, control cabinet, drag roller, compositions such as trailing frame, holder tube wheel is fixed on the supporting-roller shaft, supporting-roller shaft is connected on the frame, cylinder places on four holder tube wheels, the hopper track is connected with frame, lift hopper places on the hopper track, three phase electric machine, water pump, pump motor, hoist engine, controller is installed on the frame; The JZQ250, the 300 type concrete mixers that have Meishan City, Sichuan Province square tube machinery Co., Ltd to produce, this machine is made up of frame, supporting-roller shaft, holder tube wheel, cylinder, gear ring track, worm reducer, motor.Holder tube wheel is fixed on the supporting-roller shaft, and supporting-roller shaft is connected on the frame, and cylinder is placed on four holder tube wheels, and motor mounting is below frame, and worm reducer is installed on the frame, and motor output shaft is connected with V belt with reducer input shaft.Reducer output shaft gear and the engagement of cylinder gear ring track.With the decelerator of selling on the market of mixer transmission work that is used for industries such as lifting, mine, chemical industry, light industry, printing and dyeing, transportation, casting, cement, grain and oil processing, what have that Shanghai Feng Xi machinery Industrial Co., Ltd. produces gives the small stream worm reducer, and this decelerator is made of casing, worm screw, worm gear, worm screw power shaft and worm gear output shaft.
There is following problem in the mixer of said structure, as: volume is excessive, heavy, inconvenience is moved and transportation; The decelerator of transmission work or need 380V, 220V power supply to use with it, being lower than rated voltage 5% just can not operation; Or because of worm screw power shaft and worm gear output shaft mutual deviation 90 °, motor can only be installed under the frame, be not easy to install and maintenance, adopt the V belt transmission, no regulating wheel in addition, belt is easily loosening in the work skids, owing to adopt worm-and-wheel input and output, power failure back roll just can not turn round (because of having only the worm-drive worm gear, and worm gear can not the transmission worm screw) in the work, need to expect from cylinder, to shovel out, waste time and energy and take material by manpower; Or not having speed-regulating function, no manual setter is met power failure or non-transformer area and then can't be constructed, and has reduced operating efficiency.
The utility model content
It is little that the purpose of this utility model provides a kind of volume, in light weight, convenient transportation is moved in dismounting, can be widely used in dwelling house, bridge, road pavement building and middle-size and small-size factory for prefabrication ready-mixed concrete and plant mix the mixer of feed and a kind of gear reduction unit of the work of transmission with it, this gear reduction unit is under the situation that does not change existing gear reduction unit internal structure its output shaft to be prolonged, make the little tooth on its output shaft and the gear ring track joggleword of mixing drum, again its jackshaft two ends are prolonged, make it on nine kinds of collocation forms, increase by four kinds of collocation forms and also can regulate operating rate, 380V, 220V or lower power supply also can normal operations or the also spendable building that is widely used in during non-transformer, lifting, the mine, chemical industry, light industry, printing and dyeing, transportation, casting, cement, the gear reduction unit of industries such as grain and oil processing.
For achieving the above object, the technical solution adopted in the utility model is:
The gear reduction unit of a kind of mixer and a kind of work of transmission with it comprises the rectangle frame, is arranged in two supporting-roller shaft on the rectangle frame, four holder tube wheels, is installed in gear reduction unit and mixing drum on the rectangle frame.Holder tube wheel is fixed on the supporting-roller shaft, and supporting-roller shaft and rectangle frame flexibly connect with the supporting-roller shaft card, and mixing drum places on the holder tube wheel; Described rectangle frame has four frame pin, and four frame underfooting are provided with four frame rollers; Described mixing drum comprise cylinder track, gear ring track, charging awl, reclaiming cone, two stir material vanelets, two and stir the big blade of material and two discharge blades; The gear reduction unit of transmission work comprises high speed shaft, the little tooth of high speed shaft, jackshaft, countershaft-gear, the little tooth of jackshaft, middle axle, slow-speed shaft, slow-speed shaft gear, slow-speed shaft prolongation axle, the slow-speed shaft prolongation little tooth of axle and manual setter of prolonging with it.Prolong axle in the middle of described four kinds of collocation forms are arranged: the input of 1 left side, the right output; The input of 2 the right, left side output; 3 two-way inputs; 4 two-way outputs;
Described slow-speed shaft prolongs has a slow-speed shaft to prolong the little tooth of axle on the axle;
Described manual setter is made of high speed shaft, middle prolongation axle and a dismountable manpower crank handle, and crank handle is connected for plug-in type with high speed shaft or the middle axle that prolongs;
Described high speed shaft and the middle axle that prolongs are provided with a fixedly retainingf key of crank handle, and crank handle plug-in type with it connects;
Prolong axle in the middle of described and both can be used as two-way power shaft, also can when high speed shaft is imported, be used as output shafts;
Described high speed shaft or the middle axle that prolongs flexibly connect with the vibration absorbing coupling spigot-and-socket with motor;
Described high speed shaft and the middle connected mode that prolongs axle and motor can be according to needs of work: both can adopt input and output formula in the same way to connect, and also can adopt forward to import reverse output type connection; Both but high speed shaft was attached thereto, and also can middlely prolong axle and be attached thereto;
The beneficial effects of the utility model:
Because rectangle frame underfooting is provided with four dismountable frame rollers, it can be moved to any desired location during work;
Because the high speed shaft of gear reduction unit or middle prolongation axle adopt the vibration absorbing coupling spigot-and-socket to flexibly connect with the output shaft of motor, connect thereby replaced traditional belt-type;
Owing to the gear reduction unit output shaft prolonged and mesh prolonging the gear ring track that is provided with a little tooth of transmission and mixer on the axle, allow the speed ratio of this gear reduction unit 10.35 make mixer be lower than rated voltage 5 at voltage---also can operation under 15% the situation;
Make it increase by four kinds of collocation forms owing to its jackshaft is prolonged, can adapt to multiple work requirements, pass through to change the connected mode of motor and high speed shaft or middle prolongation axle again, thereby reached the purpose of adjusting operating rate;
Owing to be provided with dismountable manpower crank handle, meet to have a power failure back or areas without electricity can place crank handle according to need of work and can regulate high speed shaft or middle the prolongation on the axle that stirs the fast jogging speed of material, driven by manpower and can construct both time saving and energy saving saving trouble, waste material has not improved operating efficiency again.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Description of drawings
Fig. 1 is the graphics of the utility model mixer parts rectangle frame;
Fig. 2 is the plane of the utility model mixer parts mixing drum;
Fig. 3 is the cutaway view with the gear reduction unit of the utility model mixer transmission work;
Fig. 4 is the graphics with the gear reduction unit of the utility model mixer transmission work;
Fig. 5 is the embodiment graphics of the gear reduction unit of the utility model mixer and transmission work with it.
Code name implication among the figure:
Among Fig. 1: rectangle frame 1, frame pin 2, frame roller 3, supporting-roller shaft 4, supporting-roller shaft card 5, holder tube wheel 6, motor frame 7, gear reduction unit frame 8, slow-speed shaft prolong the little tooth bearing mounting 9 of axle, switch base 10.
Among Fig. 2: mixing drum 11, cylinder track 12, gear ring track 13, charging awl 14, reclaiming cone 15, stir material vanelets 16, stir the big blade 17 of material, discharge blade 18.
Among Fig. 3: gear reduction unit 19, high speed shaft 20, the little tooth 21 of high speed shaft, jackshaft 22, countershaft-gear 23, the little tooth 24 of jackshaft, middle prolongation axle 25, slow-speed shaft 26, slow-speed shaft gear 27, slow-speed shaft prolong axle 36, slow-speed shaft prolongs a little tooth 28.
Among Fig. 4:, crank handle 29, retainingf key 30.
Among Fig. 5: motor 31, motor output shaft 32, vibration absorbing coupling 33, two-direction switch 34, slow-speed shaft prolong little tooth bearing of axle and bearing block 35.
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5: this mixer is made of 1 one of rectangle frames, 31 1 on motor, 34 1 of two-direction switch, 11 1 of mixing drums and 19 1 of gear reduction units.Described rectangle frame 1 prolongs the little tooth bearing mounting 9 of axle by 6, four supporting-roller shaft cards of four holder tube wheels on four frame rollers under four frame pin 2, four the frame pin 23, two supporting-roller shaft 4 and two supporting-roller shaft 45, motor frame 7, gear reduction unit frame 8 and slow-speed shaft and a switch base 10 constitutes.Frame roller 3 is installed on the frame pin 2 of rectangle frame 1, holder tube wheel 6 is fixedlyed connected with supporting-roller shaft 4, with supporting-roller shaft card 5 supporting-roller shaft 4 is movably connected on the rectangle frame 1, motor frame 7, gear reduction unit frame 8, slow-speed shaft prolong the little tooth bearing mounting 9 of axle and are fixedly connected on the rectangle frame 1 with switch base 10.Described mixing drum 11 by a cylinder track 12, gear ring track 13,14, reclaiming cone of charging awl 15, two stir that material vanelets 16, two stir the big blade 17 of material and two discharge blades 18 constitute.Charging awl 14, reclaiming cone 15, cylinder track 12 are fixedlyed connected with mixing drum 11 cylinder body outer walls with gear ring track 13, and two are stirred material vanelets 16, two and stir and expect that 11 cavity walls of big blade 17 and two discharge blades 18 and mixing drum fixedly connected.Described gear reduction unit 19 prolongs by prolonging 25, slow-speed shafts of axle 26, slow-speed shaft gear 27, slow-speed shaft in the middle of the little tooth of the little tooth of a high speed shaft 20, high speed shaft 21, jackshaft 22, countershaft-gear 23, jackshaft 24, one that 36, slow-speed shafts of axle prolong the little tooth of axle 28, a slow-speed shaft prolongs little tooth bearing of axle and bearing block 35 and a manual setter and constitutes; Described manual setter constitutes with the middle retainingf key 30 that prolongs on the axle 25 by prolonging 25, crank handles 29 of axle and be fixed on high speed shaft 20 in the middle of the high speed shaft 20, one.When not having electricity, flexibly connect with crank handle 29 or with top high speed shaft 20 plug-in types that are provided with retainingf key 30, or with top be provided with retainingf key 30 in the middle of prolong axle 25 plug-in types and flexibly connect, have or not electricity all can construct and the purpose of speed governing work thereby reach.
This mixer at first is positioned over cylinder track on the mixing drum 11 12 and gear ring track 13 respectively on four holder tube wheels 6 on two supporting-roller shaft 4 on the rectangle frame 1, slow-speed shaft on the gear reduction unit 19 is prolonged the little tooth bearing mounting 9 of slow-speed shaft prolongation axle that after a little tooth 28 and 13 engagements of gear ring track slow-speed shaft is prolonged on the little tooth bearing of axle and bearing block 35 and the rectangle frame 1 to flexibly connect, again gear reduction unit 19 is movably connected on the gear reduction unit frame 8, at this moment, can be according to need of work:
Heavier as load, after high speed shaft 20 usefulness the vibration absorbing couplings 33 spigot-and-sockets flexible connection on motor output shaft 32 on the motor 31 and the gear reduction unit 19 motor 31 is movably connected on the motor frame 7 on the rectangle frame 1, two-direction switch 34 is movably connected on the switch base 10.Open the clockwise switch activated motor 31 on the two-direction switch 34, high speed shaft 20 on the motor output shaft 32 driven gear decelerators 19 on this motor 31 and the little tooth 21 of the high speed shaft on the high speed shaft 20, countershaft-gear 23 engagements on little tooth 21 of high speed shaft and the jackshaft 22, motion is passed on the jackshaft 22, slow-speed shaft gear 27 engagements on little tooth 24 of jackshaft on the jackshaft 22 and the slow-speed shaft 26, motion being passed to slow-speed shaft 26 and slow-speed shaft prolongs on the axle 36 again, slow-speed shaft on the slow-speed shaft prolongation axle 36 prolongs the gear ring track 13 on the mixing drum 11 that a little tooth 28 drivings are engaged with and rotates, in four holder tube wheels 6 on two supporting-roller shaft 4 of mixing drum 11 on driving its rectangle frame 1 down of supporting and its chamber two stir material vanelets 16 and stir and expect promptly to begin to stir material when big blade 17 rotates with two, two-direction switch 34 is gone to the work that intermediate stop position stops motor 31, after treating that mixing drum 11 quits work, can promote rectangle frame 1 and drive four frame rollers 3 under the frame pin 2 to any desired location, open the reverse switch on the two-direction switch 34, actuating motor 31, high speed shaft 20 on the motor output shaft 32 driven gear decelerators 19 on this motor 31 and the little tooth 21 of the high speed shaft on the high speed shaft 20, countershaft-gear 23 engagements on little tooth 21 of high speed shaft and the jackshaft 22, motion is passed on the jackshaft 22, slow-speed shaft gear 27 engagements on little tooth 24 of jackshaft on the jackshaft 22 and the slow-speed shaft 26, motion being passed to slow-speed shaft 26 and slow-speed shaft prolongs on the axle 36 again, slow-speed shaft prolongs slow-speed shaft on the axle 36 and prolongs the little tooth 28 of axle and drive the gear ring track 13 on the mixing drum 11 that is engaged with and rotate, and promptly begins batch turnings from reclaiming cone 15 in four holder tube wheels 6 on two supporting-roller shaft 4 of mixing drum 11 on driving its rectangle frame 1 down of supporting and two discharge blades, 18 rotations in its chamber;
When load is light, prolonging axle 25 usefulness vibration absorbing couplings 33 spigot-and-sockets in the middle of on motor output shaft 32 on the motor 31 and the gear reduction unit 19 flexibly connects, open the clockwise switch activated motor 31 on the two-direction switch 34, prolong the little tooth 24 of jackshaft on the axle 25 in the middle of on the motor output shaft 32 driven gear decelerators 19 on this motor 31, slow-speed shaft gear 27 engagements on little tooth 24 of jackshaft and the slow-speed shaft 26, motion is passed on slow-speed shaft 26 and the slow-speed shaft prolongation axle 36, slow-speed shaft on the slow-speed shaft prolongation axle 36 prolongs the gear ring track 13 on the mixing drum 11 that a little tooth 28 drivings are engaged with and rotates, in four holder tube wheels 6 on two supporting-roller shaft 4 of mixing drum 11 on driving its rectangle frame 1 down of supporting and its chamber two stir material vanelets 16 and stir and expect promptly to begin to stir material when big blade 17 rotates with two, two-direction switch 34 is gone to the work that intermediate stop position stops motor 31, after treating that mixing drum 11 quits work, can promote rectangle frame 1 and drive four frame rollers 3 under the frame pin 2 to any desired location, open the reverse switch on the two-direction switch 34, actuating motor 31, prolong the little tooth 24 of jackshaft on the axle 25 in the middle of on the motor output shaft 32 driven gear decelerators 19 on this motor 31, slow-speed shaft gear 27 engagements on little tooth 24 of jackshaft and the slow-speed shaft 26, motion is passed on slow-speed shaft 26 and the slow-speed shaft prolongation axle 36, slow-speed shaft prolongs slow-speed shaft on the axle 36 and prolongs the little tooth 28 of axle and drive the gear ring track 13 on the mixing drum 11 that is engaged with and rotate, and promptly begins batch turnings from reclaiming cone 15 in four holder tube wheels 6 on two supporting-roller shaft 4 of mixing drum 11 on driving its rectangle frame 1 down of supporting and two discharge blades, 18 rotations in its chamber.
When meet having a power failure or areas without electricity, can be according to need of work:
Heavier as load, then with crank handle 29 with above be provided with retainingf key 30 high speed shaft 20 plug-in types flexibly connect;
Lighter as load, then with crank handle 29 with above be provided with retainingf key 30 in the middle of prolong axle 25 plug-in types and flexibly connect, hold crank handle 29 then and carry out forward or reverse, thereby finish material or the batch turning work of stirring.All the other operating procedures as hereinbefore.

Claims (7)

1. a mixer comprises the rectangle frame, is arranged in two supporting-roller shaft on the rectangle frame, four holder tube wheels, is installed in gear reduction unit and mixing drum on the rectangle frame; Holder tube wheel is fixed on the supporting-roller shaft, and supporting-roller shaft and rectangle frame flexibly connect with the supporting-roller shaft card, and mixing drum places on the holder tube wheel; Described rectangle frame has four frame pin, and four frame underfooting are provided with four frame rollers; Described mixing drum comprise cylinder track, gear ring track, charging awl, reclaiming cone, two stir the high blade of material, two and stir material low blades and two discharge blades; The gear reduction unit of transmission work comprises that high speed shaft, the little tooth of high speed shaft, jackshaft, countershaft-gear, the little tooth of jackshaft, middle axle, slow-speed shaft, slow-speed shaft gear, slow-speed shaft prolongation axle, the slow-speed shaft prolongation little tooth of axle and manual setter of prolonging constitute with it.
2. mixer according to claim 1 is characterized in that: described slow-speed shaft prolongs has a slow-speed shaft to prolong the little tooth of axle on the axle.
3. mixer according to claim 1 is characterized in that: described manual setter is made of high speed shaft, middle prolongation axle and a dismountable manpower crank handle, and crank handle is connected for plug-in type with high speed shaft or the middle axle that prolongs.
4. mixer according to claim 3 is characterized in that: described high speed shaft and the middle axle that prolongs are provided with a fixedly retainingf key of crank handle, and crank handle plug-in type with it connects.
5. mixer according to claim 1 is characterized in that: prolong axle in the middle of described and both can be used as two-way power shaft, also can be used as output shafts when high speed shaft is imported.
6. mixer according to claim 1 is characterized in that: described high speed shaft or the middle axle that prolongs flexibly connect with the vibration absorbing coupling spigot-and-socket with motor.
7. mixer according to claim 1 is characterized in that: described high speed shaft and the middle connected mode that prolongs axle and motor, and can be according to need of work: both can adopt input and output formula in the same way to connect, and also can adopt forward to import reverse output type connection; Both but high speed shaft was attached thereto, and also can middlely prolong axle and be attached thereto.
CNU2008200645779U 2008-08-04 2008-08-04 Agitator Expired - Fee Related CN201267761Y (en)

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Application Number Priority Date Filing Date Title
CNU2008200645779U CN201267761Y (en) 2008-08-04 2008-08-04 Agitator

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Application Number Priority Date Filing Date Title
CNU2008200645779U CN201267761Y (en) 2008-08-04 2008-08-04 Agitator

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101892857A (en) * 2010-07-14 2010-11-24 河北新概念矿山设备有限公司 Drum-type grout-making machine
CN102310313A (en) * 2011-06-29 2012-01-11 李见成 Concrete mixer drum and manufacture method thereof
CN102581953A (en) * 2012-03-15 2012-07-18 长兴明天炉料有限公司 Large movable type blender
CN102826887A (en) * 2012-09-27 2012-12-19 方志明 Automatic fertilizer compounding machine
CN103273037A (en) * 2013-05-27 2013-09-04 驰马拉链(无锡)有限公司 Pressure casting puller segregating machine
CN104030546A (en) * 2014-06-23 2014-09-10 来安县新元机电设备设计有限公司 Construction site mobile type dredged mud curing stirring device
CN105563652A (en) * 2015-08-24 2016-05-11 朱小菊 Energy-saving concrete mixer
CN106115127A (en) * 2016-08-18 2016-11-16 无锡飞达纺织印染机械有限公司 A kind of have the refuse receptacle rubbing function
CN107253282A (en) * 2017-06-23 2017-10-17 钟利芬 A kind of engineering materials machine of construction
CN111152362A (en) * 2020-03-03 2020-05-15 台州市椒江预提自动化设备有限公司 Concrete mixing and stirring device
CN111805732A (en) * 2020-06-17 2020-10-23 苏州一统混凝土有限公司 Concrete mixer

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101892857A (en) * 2010-07-14 2010-11-24 河北新概念矿山设备有限公司 Drum-type grout-making machine
CN102310313A (en) * 2011-06-29 2012-01-11 李见成 Concrete mixer drum and manufacture method thereof
CN102581953A (en) * 2012-03-15 2012-07-18 长兴明天炉料有限公司 Large movable type blender
CN102581953B (en) * 2012-03-15 2014-02-26 长兴明天炉料有限公司 Large movable type blender
CN102826887A (en) * 2012-09-27 2012-12-19 方志明 Automatic fertilizer compounding machine
CN103273037A (en) * 2013-05-27 2013-09-04 驰马拉链(无锡)有限公司 Pressure casting puller segregating machine
CN103273037B (en) * 2013-05-27 2015-04-15 驰马拉链(无锡)有限公司 Pressure casting puller segregating machine
CN104030546A (en) * 2014-06-23 2014-09-10 来安县新元机电设备设计有限公司 Construction site mobile type dredged mud curing stirring device
CN105563652A (en) * 2015-08-24 2016-05-11 朱小菊 Energy-saving concrete mixer
CN105563652B (en) * 2015-08-24 2017-11-03 李钦源 Energy-saving concrete mixer
CN107364002A (en) * 2015-08-24 2017-11-21 朱小菊 The rotating cylinder of energy-saving concrete mixer
CN107364002B (en) * 2015-08-24 2019-06-21 上海三航奔腾海洋工程有限公司 The rotating cylinder of concrete mixer
CN106115127A (en) * 2016-08-18 2016-11-16 无锡飞达纺织印染机械有限公司 A kind of have the refuse receptacle rubbing function
CN107253282A (en) * 2017-06-23 2017-10-17 钟利芬 A kind of engineering materials machine of construction
CN111152362A (en) * 2020-03-03 2020-05-15 台州市椒江预提自动化设备有限公司 Concrete mixing and stirring device
CN111805732A (en) * 2020-06-17 2020-10-23 苏州一统混凝土有限公司 Concrete mixer
CN111805732B (en) * 2020-06-17 2021-11-05 苏州一统混凝土有限公司 Concrete mixer

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Termination date: 20120804