Die casting pull head seperator
Technical field
The present invention relates to the zipper fabrication technical field, be specifically related to the pull head behind the die cast and feed back are separated the device that obtains the finished product pull head.
Background technology
Pull head, especially metal pull head, through the mould one-step die casting, the pull head die casting behind the die cast comprises pull head and feed back,, independently finished product pull head available in order to take out need separate pull head with feed back.Pull head manually separates and machine separates two kinds of forms with comprising separating of feed back, and the former efficient is low, labor strength is big, and the latter has improved efficient, realized the automation separation.In the middle of actual production, the machine separate mode adopts the drum-type separation equipment mostly, the pull head die casting that is about to some moves in the cylinder, pass through swing roller, make the pull head die casting in cylinder, roll and collision mutually, under centrifugal action, the pull head of separation is separated via the sorting hole on the cylinder barrel.Existing drum-type separation equipment can be realized the separation of pull head die casting, but existing separation equipment mostly is small-sized seperator greatly, can't realize large batch of detached job, and because separated space is less, the extruding meeting of tangling between the blanking damages pull head, thereby influences the surface smoothness of pull head; If adopt large-scale cylinder, then owing to need bigger dynamical system to keep the rotation of cylinder, when the quick rotation of large-scale cylinder, can't guarantee the running stability of whole device, in addition, existing drum-type separation equipment is after isolating pull head, again by the whole cylinder of rotation inclination, thereby reclaim the feed back stay in the cylinder, this way need increase by cover power set and realize that the inclination of cylinder makes its discharging opening tiltedly down, and this makes the apparatus structure complexity.
Summary of the invention
The applicant improves at above-mentioned shortcoming of the prior art, and a kind of die casting pull head seperator is provided, and it can be realized that pull head is quick with feed back, large batch of and separates, and guarantees the pull head surface smoothness, and operates steadily.
Technical scheme of the present invention is as follows:
Die casting pull head seperator comprises cylinder, and cylinder rotatably is supported on the workbench, and cylinder is driven by motor one, and the cylinder barrel is connected with material blanking tube, and material blanking tube runs through the cylinder barrel, and stretches out the cylinder outside; Be connected with the rolling blade on the inner wall of rotary drum; The below of cylinder is provided with hopper one, and the outlet below of hopper one is provided with the pull head barrel; The periphery of cylinder is provided with protective cover, and described protective cover comprises the outer cover safety door of cylinder both sides, the arc overhead guard of cylinder top, and outer cover safety door and overhead guard are limited in cylinder in the safe and reliable working space.
Its further technical scheme is:
Described outer cover safety door has the arcwall face that cooperates with the cylinder outer wall face.
Described cylinder is the structure that the middle part external diameter is big, the two ends external diameter is little, the outer cover safety door is located at both sides, cylinder middle part, both sides at the narrow end of cylinder are equipped with side guard, side guard has the arcwall face that cooperates with the cylinder outer wall face, be provided with the top margin plate above the narrow end of cylinder, outer cover safety door, overhead guard, side guard and top margin plate are limited in cylinder in the safe and reliable working space.
Charging aperture the place ahead at described cylinder is provided with feeding system, described feeding system comprises feed hopper, feed hopper can move along stock shelf is upper and lower under the draw of the steel wire rope that promotes hoist engine, promoting hoist engine is driven by motor two, stock shelf is obliquely installed, feed hopper has sluice gate, is used to open or close towards the feeding-passage of cylinder charging aperture.
Described outer cover safety door has the stop bit frame, and the outer cover safety door is connected by loose-leaf with described stop bit frame, and the outer cover safety door is connected by latch with workbench.
Upper limit position switch is equipped with in described stock shelf upper end, and lower position switch is equipped with in the lower end, is controlled by upper limit position switch when feed hopper rises to discharge position along stock shelf.
Described adjacent material blanking tube stretches out the length difference of cylinder outside.
Described workbench is supported by bracing frame, and the supporting leg of bracing frame is affixed by screw bolt and nut and base plate, and bolt and base plate are made one.
Described cylinder is supported on the workbench by roller, and roller housing is contained on the roller shaft on the workbench.
Described stock shelf inclined angle alpha is 60 °.
Technique effect of the present invention:
The present invention arranges material blanking tube and makes material blanking tube stretch out cylinder at inner wall of rotary drum, can play cushioning effect to the pull head that in cylinder, comes out by centrifugation, adjacent material blanking tube stretches out the length difference of cylinder outside simultaneously, when pull head is played cushioning effect, also can lead to the landing of pull head, collision in the process of minimizing pull head landing, simultaneously under the situation of large-scale cylinder, because the space is bigger, in the centrifugation operation, can not cause extruding by tied up in knots between the semi-finished product pull head die casting, avoid the blanking extruding that pull head is damaged, guarantee the surface smoothness of pull head thus; Be provided with the protective cover that is formed by both sides outer cover safety door, overhead guard, top margin plate, side guard in the periphery of cylinder, and the outer cover safety door has the arcwall face that cooperates with the cylinder outer wall face with side guard, cylinder can be limited in the safe and reliable working space, play when described working space is used for reducing rollers running, guarantee the safety of production, guarantee that simultaneously the pull head of separating can detach cylinder from the material blanking tube of cylinder bottom; By at inner wall of rotary drum conveying blade being set, and move to realize the recovery operation of detached job and the feed back of pull head by the forward and backward of same motor, whole apparatus structure is simple, has realized separating fast of pull head and feed back, has improved operating efficiency.
Description of drawings
Fig. 1 is front view of the present invention.
Fig. 2 is the right view of Fig. 1, hopper two, the feed back barrel at not shown feeding system, protective cover and cylinder discharging opening place.
Fig. 3 is the installation diagram of material blanking tube among the present invention and cylinder barrel.
Wherein: 1, cylinder; 2, workbench; 3, material blanking tube; 4, rolling blade; 5, motor one; 6, hopper one; 7, pull head barrel; 8, outer cover safety door; 9, overhead guard; 10, side guard; 11, top margin plate; 12, feed hopper; 13, promote hoist engine; 14, stock shelf; 15, motor two; 16, sluice gate; 17, upper limit position switch; 18, lower position switch; 19, bracing frame; 20, bolt; 21, nut; 22, base plate; 23, roller; 24, hopper two; 25, ladder.; 26, feed back barrel; 27, supporting leg; 28, fixed pulley; 29, belt wheel; 30, gear; 31, gear ring.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
See Fig. 1, Fig. 2, the present invention includes cylinder 1, cylinder 1 rotatably is supported on the workbench 2, and cylinder 1 is driven by motor 1 and transmission mechanism, and cylinder 1 barrel is connected with material blanking tube 3, and material blanking tube 3 runs through cylinder 1 barrel, and stretches out cylinder 1 outside; Be connected with rolling blade 4 on cylinder 1 inwall; The below of cylinder 1 is provided with hopper 1, and the outlet below of hopper 1 is provided with pull head barrel 7, and the discharging opening place of cylinder 1 is provided with hopper 2 24, and hopper 2 24 is supported by ladder 25, and the below of hopper 2 24 outlets is provided with feed back barrel 26; The periphery of cylinder 1 is provided with protective cover, protective cover comprises the outer cover safety door 8 of cylinder 1 both sides, the arc overhead guard 9 of cylinder 1 top, outer cover safety door 8 has the arcwall face that cooperates with cylinder 1 outside wall surface, outer cover safety door 8 and overhead guard 9 are limited in cylinder 1 in the safe and reliable working space, described working space rotates the play when being used for reducing cylinder 1 running, guarantee the safety of production, guarantee that simultaneously the pull head of separating can detach cylinder 1 from the material blanking tube 3 of cylinder 1 bottom, and for the pull head that collision back in cylinder 1 is separated with feed back plays cushioning effect, see Fig. 3, make material blanking tube 3 stretch out cylinder 1 outside, and adjacent material blanking tube 3 stretches out the length difference of cylinder 1 outside, when pull head is played cushioning effect, also can lead the collision in the process of minimizing pull head landing to the landing of pull head; Charging aperture the place ahead at cylinder 1 is provided with feeding system, feeding system comprises feed hopper 12, feed hopper 12 can be along stock shelf 14 upper and lower moving under the draw of the steel wire rope that promotes hoist engine 13, promoting hoist engine 13 is driven by motor 2 15, stock shelf 14 is obliquely installed, and stock shelf 14 inclined angle alpha are preferably 60 °, and stock shelf 14 is by the supports support on ground and the workbench 2, feed hopper 12 has sluice gate 16, is used to open or close towards the feeding-passage of cylinder 1 charging aperture.
Further, cylinder 1 is that the middle part external diameter is big, the structure that the two ends external diameter is little, outer cover safety door 8 is located at both sides, cylinder 1 middle part, both sides at cylinder 1 narrow end are equipped with side guard 10, side guard 10 has the arcwall face that cooperates with cylinder 1 outside wall surface, outer cover safety door 8 and side guard 10 are used for the radially spacing of cylinder 1, above cylinder 1 narrow end, be provided with top margin plate 11, overhead guard 9 and top margin plate 11 are used for the axial limiting of cylinder 1, outer cover safety door 8, overhead guard 9, side guard 10 and top margin plate 11 are limited in cylinder 1 in the safe and reliable working space, play when reducing cylinder 1 and rotating and rocking, for large-scale cylinder, the effect of described protective cover is particularly evident, can guarantee that cylinder 1 operates steadily; Stationarity when rotating in order further to improve cylinder 1, the middle part of cylinder 1 is supported on the workbench 2 by a pair roller 23, and roller 23 is sleeved on the roller shaft on the workbench 2; For the ease of observing and cleaning, outer cover safety door 8 is designed to dodge gate, outer cover safety door 8 has the stop bit frame, and outer cover safety door 8 is connected by loose-leaf with the stop bit frame, and outer cover safety door 8 and workbench 2 are connected by latch.
In order accurately to control the stroke of feed hopper 12, in stock shelf 14 upper ends upper limit position switch 17 is housed, lower position switch 18 is equipped with in the lower end, is controlled by upper limit position switch 17 when feed hopper 12 rises to discharge position along stock shelf 14.
Workbench 2 is supported by bracing frame 19, and for the further vibration that improves whole device traveling comfort, reduces device, the supporting leg 27 of bracing frame 19 is affixed with base plate 22 by bolt 20 and nut 21, and bolt 20 is made one with base plate 22.
The method of operation of the present invention is as follows:
Material loading: semi-finished product pull head die casting is poured in the feed hopper 12, motor 2 15 starts, drive hoist engine 13 work that promote, promote hoist engine 13 and drag its steel wire rope, it is affixed with feed hopper 12 that described steel wire rope is walked around fixed pulley 28 back of stock shelf 14 upper ends, dragging feed hopper 12 thus rises along stock shelf 14, when feed hopper 12 rises to upper limit position switch 17, control motor 2 15 quits work, and the sluice gate 16 of control feed hopper 12 bottoms is opened, open the feeding-passage that feed hopper 12 leads to cylinder 1 charging aperture thus, semi-finished product pull head die casting enters in the cylinder 1 from described feeding-passage, and material loading is finished;
Separate: starter motor 1, motor 1 is by 1 rotation of transmission mechanism head roll, described transmission mechanism is the drive mechanism in the conventional rollers formula separation equipment, described drive mechanism is prior art, be that motor 1 rotates by belt driving band movable belt pulley 29, the gear 30 that belt wheel 29 drives coaxial connection rotates, engaged transmission by gear 30 and cylinder 1 periphery gear ring 31, driving cylinder 1 rotates, belt wheel 29 and gear 30 be coaxial to be connected and described connecting axle is supported on the workbench 2 by holder, cylinder 1 is supported by a pair roller 23, can improve the stationarity of rollers running, cylinder 1 rotates, semi-finished product pull head die casting turns round in the rotation of cylinder 1, semi-finished product pull head die casting produces slight impact in revolution, and under action of centrifugal force, pull head is separated, when motor 1 stops operating, the pull head that separates with feed back is under the effect of self gravitation, detach cylinder 1 from the material blanking tube 3 of cylinder 1 bottom, and landing is to the hopper 1 of cylinder 1 below, the finished product pull head finally is slipped in the pull head barrel 7 via hopper 1, so finish the detached job of pull head and feed back, under the situation that adopts large-scale cylinder, because cylinder 1 space is bigger, in the centrifugation operation, can not cause extruding by tied up in knots between the semi-finished product pull head die casting, avoid the blanking extruding that pull head is damaged, can guarantee the surface smoothness of pull head;
Feed back reclaims; Start and reverse motors 1, driving cylinder 1 by transmission mechanism rotates, under the conveying effect of the rolling blade 4 of the feed back that separates with pull head in cylinder 1, be transported to the discharging opening of cylinder 1, and from the discharging opening landing of cylinder 1 to hopper 2 24, finally drop in the feed back charging basket 26 by hopper 2 24.
The present invention can adopt large-scale cylinder, be particularly useful for needs workplace of separating the pull head die casting in enormous quantities, and the forward and backward by same motor, just can realize separating of pull head and feed back, the detached job time spent is short, makes cylinder tilt to topple over the way that feed back again with respect to traditional manual recovery feed back or by other cover power set, not only can realize fast separating, improved operating efficiency, and simple in structure, reliable.
More than describing is explanation of the invention, is not that institute of the present invention restricted portion within protection scope of the present invention, can be done any type of modification referring to claim to the restriction of invention.