Solar panel automatic detection machine
Technical field
The utility model relates to solar panel automatic detection machine, is mainly used in the parameter that detects solar panel, the power under the rated voltage etc., belongs to manufacture of solar cells equipment.
Background technology
Sun power is a kind of inexhaustible energy, but sunshine is subjected to night in daytime and the influence of factor such as sleet rain or shine, can not Continuous irradiation, so how to hold with converting electric energy after the solar absorption to, in needs, discharge again, for lamp lighting, therefore, people have developed solar cell (plate) continuously.The main structure of solar panel is to be pasted by battery sheet and pcb board that semi-conductor silicon chip is made, dripping glue again forms, owing on the battery sheet, drip glue, can have influence on the performance (power under the rated voltage, parameter) of battery sheet, so will detect to cell panel.It is to rely on manual operations to finish fully that prior art detects solar panel, comprises and manually gets sheet, sends into the detector analysis, product acceptance or rejection after detecting is stored classifiedly etc.This shows that the shortcoming of its existence is: the one, labour intensity is big, inefficiency, the human body work is always tired, and continuously long-time work speed is limited; The 2nd, laboring fee increases production cost with high.
Summary of the invention
The purpose of this utility model is in order to overcome the shortcoming of prior art, a kind of mechanical arm automatic sheet-fetching to be provided, send in the detector, detects back output automatically, and the acceptance or rejection product is classified automatically, and speed is fast, the solar panel automatic detection machine that efficient is high.
The technical scheme of the utility model solar panel automatic detection machine is: it is characterized in that comprising frame, cell panel input media, numeration rotating disk and wheelwork, detection control box are installed on the frame, are detected lamp, screening plant and send storing unit, what described input media comprised cell panel puts into mechanism, left/right movement device and front and back conveying mechanism, the described mechanism that puts into comprises and lays support, the bottom of laying support is equipped with the gear sheet, gear sheet thoughts control device, below laying support, install, take over a business the connection gas circuit, take over a business with cell panel to contact; Described left/right movement device comprises slide block, and slide block matches with draw runner, and slide block connects gas circuit; Described front and back conveying mechanism comprises transfer gantry, two of transfer gantry is installed respectively and is carried sucker and send sucker, carry sucker and send sucker and contact with cell panel respectively, guide rod is installed at top at transfer gantry, and guide rod matches with guide block, and guide rod is driven by gas circuit and moves up and down, guide block is installed under the delivery chute, delivery chute matches with carrying slide rail, and delivery chute is driven by gas circuit and seesaws, and carries slide rail to be installed on the bracing frame; The wheelwork of described numeration rotating disk comprises a hollow rotating shaft, and the numeration rotating disk is installed on the hollow rotating shaft, and the outer wall of hollow rotating shaft is installed gear, and gear is meshed with forward and backward tooth bar respectively, and hollow rotating shaft is driven by rotation cylinder; Described screening plant comprises the screening slide rail that is installed in one of bracing frame, under the screening slide rail screening chute is arranged, the screening chute connects gas circuit, under the screening chute, balladeur train, slide bar are installed, slide bar matches with sliding sleeve, the screening sucker is installed on sliding sleeve, and the screening sucker contacts with cell panel, and sliding sleeve connects gas circuit; The described storing unit of sending comprises the slideway that is installed in below the hollow rotating shaft, and big pallet is deposited in the outlet of slideway.
Solar panel automatic detection machine of the present utility model, at first cell panel is put into during work and laid support, power-on and gas circuit, sense control device is sensed cell panel, take over a business upwards jack-up cell panel, the gear of gas circuit drive simultaneously sheet pushes away to both sides, then take over a business falling, when just having a cell panel to fall below the gear sheet, the gear sheet resets and blocks top cell panel, after cell panel is fallen on the slide block, slide block is driven by gas circuit and moves right on draw runner, at this moment transfer gantry descends under the drive of gas circuit, conveying sucker under the transfer gantry holds cell panel, rise again, transfer gantry moves under the drive of gas circuit backward again, and cell panel is delivered on the numeration rotating disk, and the numeration rotating disk is driven by wheelwork, cell panel on the rotating disk is taken under the detection lamp, the detection lamp lights, and whether control box (system) detection cell panel is qualified after testing, if defective, it need be taken out, at this moment screening plant work, screening sucker is motion backward earlier under the drive of gas circuit, descends the underproof cell panel of general who has surrendered to hold again, travel forward after rising again, underproof cell panel is taken out.Qualified cell panel still rotates on the numeration rotating disk, send sucker when below when the front and back conveying mechanism that forwards input media to, the conveying sucker of conveying mechanism below before and after left/right movement device also just is transported to cell panel, at this moment transfer gantry descends, send sucker and carry sucker will detect good cell panel respectively and transport the cell panel that needs to detect and hold, transfer gantry rises and moves backward, carrying sucker is that cell panel is delivered on the numeration rotating disk, send the inlet top that sucker then arrives the hollow rotating shaft top, again cell panel is bled off, cell panel falls into hollow rotating shaft and falls on the slideway again, is slipped to from slideway and deposits in the big pallet.The technical program is sent in the detector from getting sheet, detects back output, the acceptance or rejection product is classified automatically, and all be that machinery carries out automatically, speed is fast, and the production efficiency height reduces labor intensity, and reduces labour cost.
Solar panel automatic detection machine of the present utility model, its described forward and backward tooth bar is on rack-plate, turning block is installed in the bottom surface of rack-plate, and turning block matches with rotating slide rail, and rotation cylinder drives the rack-plate side-to-side movement, rotating slide rail is installed on the slurcam, the bottom surface of slurcam is installed and is promoted slide block, promotes slide block and matches with promoting slide rail, and the promotion cylinder drives slurcam and seesaws, rack-plate follows slurcam to seesaw, and promotes slide rail and is installed on the frame.The numeration rotating disk is to rotate discontinuously continuously, during rotation at first is to promote cylinder drive slurcam to move backward, and rack-plate is motion and then, tooth bar and gearing mesh before making, rotation cylinder drives rack-plate to left movement again, and driven gear rotates, the numeration dial rotation, vice versa, and so forth motion.It is described lays and pushing block is installed below the support, the gear sheet is on the inside edge of pushing block, pushing block connects gas circuit, pushing block is driven by gas circuit, and when taking over a business upwards with cell panel jack-up, pushing block pushes away to both sides, take over a business falling again, cell panel is along with falling, and when just a cell panel fell, pushing block was drawn close rapidly top cell panel is blocked.Its described left/right movement device is equipped with outer outlet body outward, makes external form neat.Its described slide block is shaped on locating slot, and locating slot contacts with cell panel, and cell panel drops on the locating slot steady, and accurate positioning is beneficial to and carries sucker to hold.Be shaped on groove on its described numeration rotating disk, groove contacts with cell panel, and cell panel is unshift in groove, is beneficial to send sucker and hold.It is described deposits big palette adjustment on leg, and leg is placed on a side of frame, big pallet conveniently moving.Its described screening plant has the little pallet of screening, screens little palette adjustment on a side of frame, the defective cell panel that screens is concentrated be placed in the little pallet easy cleaning.
Description of drawings
Fig. 1 is the utility model solar panel automatic detection machine schematic perspective view;
Fig. 2 is that the A of Fig. 1 is to synoptic diagram;
Fig. 3 is a wheelwork schematic top plan view of the present utility model;
Fig. 4 is that the B of Fig. 3 is to synoptic diagram;
Fig. 5 is that wheelwork of the present utility model is installed in schematic perspective view on the frame;
Fig. 6 be the utility model input media put into mechanism and left/right movement device synoptic diagram;
Fig. 7 is the front and back conveying mechanism synoptic diagram of the utility model input media;
Fig. 8 is a screening plant synoptic diagram of the present utility model.
Embodiment
The utility model relates to solar panel automatic detection machine, as Fig. 1-shown in Figure 8, it is characterized in that comprising frame 1, the cell panel input media is installed on the frame, numeration rotating disk 4 and wheelwork 50, detect control box 2, detect lamp 3, screening plant 54 and send storing unit, what described input media comprised cell panel puts into mechanism 51, left/right movement device 52 and front and back conveying mechanism 53, the described mechanism that puts into comprises and lays support 12, the bottom of laying support 12 is equipped with gear sheet 13, gear sheet thoughts control device, below laying support 12, install 14, take over a business the connection gas circuit, take over a business 14 and contact with cell panel 5; Described left/right movement device 52 comprises slide block 16, and slide block matches with draw runner 17, and slide block connects gas circuit; Described front and back conveying mechanism 53 comprises transfer gantry 18, two of transfer gantry 18 is installed respectively and is carried sucker 20 and send sucker 21, carry sucker 20 and send sucker 21 and contact with cell panel 5 respectively, guide rod 22 is installed at top at transfer gantry 18, guide rod 22 matches with guide block 23, guide rod 22 is driven by gas circuit and moves up and down, guide block 23 is installed in delivery chute 24 times, delivery chute 24 matches with carrying slide rail 25, delivery chute is driven by gas circuit and seesaws, and carries slide rail 25 to be installed on the bracing frame 11; The wheelwork 50 of described numeration rotating disk comprises a hollow rotating shaft 27, and numeration rotating disk 4 is installed on the hollow rotating shaft, and the outer wall of hollow rotating shaft 27 is installed gear 28, and gear 28 is meshed with forward and backward tooth bar 30,31 respectively, and hollow rotating shaft 27 is driven by rotation cylinder 29; Described screening plant 54 comprises the screening slide rail 41 that is installed in 11 1 of bracing frames, the screening slide rail has screening chute 42 for 41 times, the screening chute connects gas circuit, 42 times balladeur train 48, slide bar 43 are installed at the screening chute, slide bar matches with sliding sleeve 44, screening sucker 45 is installed on sliding sleeve 44, and screening sucker 45 contacts with cell panel, and sliding sleeve 44 connects gas circuit; The described storing unit of sending comprises the slideway 61 that is installed in below the hollow rotating shaft 27, and big pallet 62 is deposited in the outlet of slideway 61.At first cell panel is put into during work and laid support 12, power-on and gas circuit, sense control device is sensed cell panel 5, take over a business 14 jack-up cell panels 5 upwards, simultaneously gas circuit drives gear sheet 13 and pushes away to both sides, then taking over a business 14 falls after rise, when just having a cell panel to fall below the gear sheet 13, the gear sheet resets and blocks top cell panel, after cell panel is fallen on the slide block 16, slide block is driven by gas circuit and moves right on draw runner 17, at this moment transfer gantry 18 descends under the drive of gas circuit, conveying sucker 20 on the transfer gantry holds cell panel 5, rise again, transfer gantry 18 moves under the drive of gas circuit backward again, cell panel 5 is delivered on the numeration rotating disk 4, the numeration rotating disk is driven by wheelwork, take the cell panel on the rotating disk to detection lamp 3 times, the detection lamp lights, control box 2 (or claims detection system after testing, detect the concrete technology of the detection system of control box and can use prior art, also can adopt new design proposal) whether detect cell panel qualified, if defective, it need be taken out screening plant 54 work at this moment, screening sucker 45 is motion backward earlier under the drive of gas circuit, descend the underproof cell panel of general who has surrendered to hold again, travel forward after rising again, underproof cell panel is taken out.Qualified cell panel is rotation on numeration rotating disk 4 still, when the front and back conveying mechanism that forwards input media to send sucker 21 belows the time, conveying sucker 20 belows of conveying mechanism before and after left/right movement device also just is transported to cell panel, at this moment transfer gantry 18 descends, send sucker 21 and carry sucker 20 will not detect good cell panel and transport the cell panel that needs to detect and hold, transfer gantry 18 rises and moves backward, carrying sucker 20 is that cell panel 5 is delivered on the numeration rotating disk 4, send the inlet top that sucker 21 then arrives hollow rotating shaft 27, again cell panel is bled off, cell panel falls into hollow rotating shaft 27 and falls on the slideway 61 again, is slipped to deposit in the big pallet 62 from slideway again.The technical program is sent in the detector (detection control box) from getting sheet, detects back output, and the acceptance or rejection product is classified automatically, all be that machinery carries out automatically, speed is fast, the production efficiency height, a people can keep an eye on several machines, and light labor intensity is saved laboring fee and used.Its described forward and backward tooth bar 30,31 is on rack-plate 32, turning block 33 is installed in the bottom surface of rack-plate 32, turning block 33 matches with rotation slide rail 34, rotation cylinder 29 drives rack-plate 32 side-to-side movements, rotates slide rail 34 and is installed on the slurcam 36, and the bottom surface of slurcam 36 is installed and promoted slide block 37, promoting slide block 37 matches with promotion slide rail 38, promote cylinder 39 drive slurcams 36 and seesaw, rack-plate 32 and then slurcam 36 seesaws, and promotes slide rail 38 and is installed on the frame 1.Numeration rotating disk 4 is to rotate discontinuously continuously, at first be to promote cylinder 39 drive slurcams 36 to move backward during rotation, and then motion of rack-plate 32, tooth bar 30 and gear 28 engagements before making, rotation cylinder 29 drives rack-plate 32 to left movement again, and driven gear 28 rotates, and numeration rotating disk 4 rotates, vice versa, and so forth motion.Its described support 12 following pushing blocks 15 of installing of laying, gear sheet 13 is on the inside edge of pushing block 15, pushing block connects gas circuit, pushing block 15 is driven by gas circuit, and when taking over a business 14 during upwards with cell panel 5 jack-up, pushing block pushes away to both sides, take over a business falling again, cell panel is along with falling, and when just a cell panel fell, pushing block was drawn close rapidly top cell panel is blocked.Be equipped with outer outlet body 55 outside the described left/right movement device 52, make external form neat.Its described slide block 16 is shaped on locating slot 19, and locating slot 19 contacts with cell panel 5, and cell panel drops on the locating slot steady, and accurate positioning is beneficial to and carries sucker to hold.Be shaped on groove 40 on its described numeration rotating disk 4, groove 40 contacts with cell panel 5, and cell panel is unshift in groove, is beneficial to send sucker and hold.It is described deposits big pallet 62 and is placed on the leg 63, and leg 63 is placed on a side of frame 1, big pallet conveniently moving.Its described screening plant 54 has the little pallet 46 of screening, screens little palette adjustment on a side of frame 1, the defective cell panel that screens is concentrated be placed in the little pallet easy cleaning.