CN201198187Y - 微孔塑料挤出*** - Google Patents
微孔塑料挤出*** Download PDFInfo
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- CN201198187Y CN201198187Y CNU200720014581XU CN200720014581U CN201198187Y CN 201198187 Y CN201198187 Y CN 201198187Y CN U200720014581X U CNU200720014581X U CN U200720014581XU CN 200720014581 U CN200720014581 U CN 200720014581U CN 201198187 Y CN201198187 Y CN 201198187Y
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/685—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads
- B29C48/688—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads having threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/362—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using static mixing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/375—Plasticisers, homogenisers or feeders comprising two or more stages
- B29C48/385—Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in separate barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/52—Screws with an outer diameter varying along the longitudinal axis, e.g. for obtaining different thread clearance
- B29C48/525—Conical screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/53—Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/565—Screws having projections other than the thread, e.g. pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/67—Screws having incorporated mixing devices not provided for in groups B29C48/52 - B29C48/66
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
微孔塑料挤出***,是由附图中超临界气体注入装置(10-18),改进微孔塑料挤出机(1-5,19-20),微孔发泡组件(6-9)组成。该***能为塑料注塑机、挤出机、压制机提供具有微孔塑料气液混合溶液,以生产各种微孔发泡的闭孔或开孔制品。超临界气体注入装置是用来降低气源温度和加大气压,并将其注入挤出机中。改进微孔塑料挤出机是由三段不同螺距加长螺杆、注气孔、止回阀及常规部件组成,微孔发泡组件是由静态混溶器、稳定器、气液喷嘴和过滤器组成。挤出机中加气后形成具有一定压力气液混溶液,通过微孔发泡组件混溶液中气泡暴裂生成更小气泡,冷确后塑料体具有微孔结构。微孔塑料挤出***全部采用国产部件和材料生产,结构合理、设备简单、成本低、运行可靠。
Description
所属技术领域
本实用新型涉及一种塑料产品开发设备“微孔塑料挤出***”。
背景技术
微孔塑料国外80年代出现至今有20多年历史,微孔塑料的特点是塑料制品中含有大量微小泡孔,使塑料比重降低20-60%,但塑料强度降低很少,提高了塑料制品的性价比。
微孔塑料是由微发泡技术制成,微发泡技术在美欧被广泛使用,该技术在商业设备、汽车部件、电子、电器等各种产品中大批量生产使用,但我国近年刚刚起步。
微发泡技术引进设备十分昂贵,阻碍我国微孔塑料生产发展,为促进我国微孔塑料生产发展本实用新型,利用在塑料溶液中注入超临界的惰性气体(CO2、N2)发泡原理,用自设计构件构成“微孔塑料挤出***”。
发明内容
本实用新型微孔塑料挤出***,是一种塑料微孔发泡装置,发泡***是由超临界气体注入装置、改进微孔塑料挤出机、微孔发泡组件连接组成,微孔塑料挤出***能为塑料注塑机、挤出机、压制机提供具有微孔塑料气液混合溶液,以生产各种含有大量微小泡孔的闭孔或开孔塑料制品。
超临界气体注入装置是由国产柱塞泵、制冷机、电磁阀、压力传感器、微调阀与自设计换热器、加气喷嘴组成的降温加压***。自设计换热器可根据微孔塑料挤出***挤出能力计算选择换热器容量,加气喷嘴内装可调换喷孔片,喷孔片中喷孔大小根据进气量来调节。超临界气体注入装置是用来降低气源温度和加压加气喷嘴注入压力,以满足生成超临界气体并将其注入挤出机中。
改进微孔塑料挤出机是由自设计三段不同螺距加长螺杆、注气孔、止回阀组成,挤出机其他部件采用常规产品。加长螺杆分三段,一段是等螺距深螺槽混料段螺杆,第二段是等窄螺距渐变螺槽溶料段螺杆,第三段是宽螺距浅螺槽气液混溶加压段。在二三段间机筒上设加气孔,在加气孔进料方向的螺杆上加装自设计止回阀,阻止注入气体逆向流动。
微孔发泡组件是由静态混溶器、稳定器、气液喷嘴和过滤器组成。微孔发泡组件接在挤出机出口,将具有一定压力气液混溶液通过组件进一步混溶和增压,气液混溶液在通过气液喷嘴的减压释放,混溶液中气泡暴裂生成更小气泡,使冷确后塑料体具有微孔结构。
微孔塑料挤出***全部采用国产部件和材料生产,结构合理、设备简单、成本低、运行可靠。
附图说明:
图1:微孔塑料挤出***
图2:热交换器
图3:加气喷嘴
图4:螺杆
图5:止回阀
图6:静态混溶器与稳定器
图7:气液喷嘴
图1中序号:1.变频电机 2.控制箱与控制中心 3.混料段螺杆与机筒 4.溶融段螺杆 5.加气段螺杆与止回阀 6.静态混溶器 7.稳定器 8.气液喷嘴与过滤器 9.成型与定型机头 10.二氧化碳气罐 11.过滤器 12.制冷压缩机13.热交换器 14.缓冲器 15.柱塞泵 16.安全阀 17.微调阀、压力传感器、电磁阀 18.加气喷嘴 19.压力传感器 20.加热器与温度传感器
图2中序号:A1.换热管出口 A2.冷却管入口 A3.冷却管出口 A4.换热管入口 A5.保温筒 A6.换热管 A7.冷却管 A8.换热板
图3中序号:B1.喷孔片 B2.止回阀套筒 B3.连接头 B4.定向连接冒
图4中序号:C1.混料段螺杆 C2.溶融段螺杆 C3.止回阀 C4.加气段螺杆
图5中序号:D1.止回阀座 D2.阀前进料环 D3.进料孔 D4.止回球
图6中序号:E1.静态混溶器 E2.稳定器 E3.测压孔 E4.连接螺栓
图7中序号:F1.气液喷嘴外筒 F2.气液喷嘴 F3.气液喷嘴座 F4.过滤片
具体实施方式
微孔塑料挤出***完成微孔发泡首先要将物理发泡剂(如二氧化碳)经图1中制冷压缩机(12)在热交换器(13)中把物理发泡剂降温生成超临界气体,再经柱塞泵(15)加压,然后由微调阀、压力传感器、电磁阀控制(17),适时适量通过加气喷嘴(18)在挤出机加气孔处注入机筒。改进微孔塑料挤出加长螺杆和改进螺杆的螺距、螺槽是为了能将含有气液混合物充分混合,并加强螺杆的推力。图4中止回阀(C3)是防止加入机筒中高压气体,向加料口方向流动,以保证挤出机正常运行。在挤出机螺杆推力下,气液混合溶液进入微孔发泡组件,气液混合溶液经图6中静态混溶器(E1)稳定器(E2),溶液混合更均匀更充分。气液混合溶液经图7中过滤器(F4)过滤后在气液喷嘴(F2)阻压下压力急剧上升,通过气液喷嘴后气液混合溶液内压又急剧下降,混溶在塑料溶液中大气泡,瞬间破裂,形成更微小气泡,含有微小气泡塑料溶液冷却后即可形成微孔塑料。
热交换器图2,图中换热管(A6)与冷却管(A7)相互交错分布,冷却板(A8)连接两套管路,管外由保温筒(A5)包裹。
加气喷嘴图3,图中喷孔片(B1)向机筒面是弧形,与螺杆相吻合,止回阀套筒(B2)上有方向标榫,定向连接冒(B4)是活接,以保证喷孔片(B1)与螺杆相吻合。
螺杆图4,改进螺杆较正常挤出机螺杆要长,混料段螺杆(C1)添料未溶,螺槽较深,溶融段螺杆(C2)螺距较小、螺槽逐步变浅增加物料的液化速度与机筒内压,加气段螺杆(C4)螺槽更浅,螺旋角升角度变小以增大推力,螺旋中加设销钉以使气液溶液充分混合。
止回阀图5,图中止回阀座(D1)为多孔止回环,当前方气流逆向流动时止回球(D4)回落在止回阀座孔上,挡住气流逆向流动。阀前进料环(D2)的进料孔与止回阀座(D1)进料孔(D3)不同,止回阀座(D1)进料孔(D3)是圆形,而阀前进料环(D2)的进料孔两侧有侧孔,向前流动塑料溶体从两侧流过。
静态混溶器与稳定器图6,图中静态混溶器(E1)由多组四叶螺旋片相错叠合而成,稳定器(E2)是由多片导流片和中空稳定室组成。
气液喷嘴图7,气液喷嘴由气液喷嘴外筒(F1)气液喷嘴(F2)气液喷嘴座(F3)过滤片(F4)组成,过滤片(F4)由过滤片架和过滤网组成,过滤网可选择不同目径。
Claims (7)
1.一种微孔塑料挤出***,是由超临界气体注入装置内含换热器、加气喷嘴,改进微孔塑料挤出机内含加长螺杆、止回阀,微孔发泡组件内含静态混溶器、稳定器、气液喷嘴联接组成,其特征是:超临界气体注入装置由方型长柜内装国产柱塞泵、制冷机、电磁阀、压力传感器、微调阀与换热器、加气喷嘴组成,二氧化碳经制冷机通过换热器再把低温二氧化碳送入柱塞泵加压,经过电磁阀、压力传感器、微调阀调节,由加气喷嘴注入微孔塑料挤出机;改进微孔塑料挤出机是由含有混料段、溶融段、带止回阀槽的加气段螺杆与止回阀组成,挤出机其他部件采用常规产品,在机筒中经过三段不同螺距加长螺杆气液混合,再送入微孔发泡组件;微孔发泡组件是由静态混溶器、稳定器、气液喷嘴和过滤器组成,由机筒送出气液混合溶液,经微孔发泡组件处理后形成含有大量微小气泡塑料溶液。
2.根据权利要求1所述的微孔塑料挤出***,其特征是:含有换热器,换热器中密布有换热管与冷却管相互交错分布,冷却板连接两套管路,管外由保温筒包裹。
3.根据权利要求1所述的微孔塑料挤出***,其特征是:含有加气喷嘴,加气喷嘴中喷孔片,向机筒面是弧形,与螺杆相吻合,止回阀套筒上有方向标榫,定向连接冒是活接,以保证喷孔片与螺杆相吻合。
4.根据权利要求1所述的微孔塑料挤出***,其特征是:含有三段不同螺距加长螺杆,三段不同螺距加长螺杆较正常挤出机螺杆要长,混料段螺杆添料未溶,螺槽较深,溶融段螺杆螺距较小、螺槽逐步变浅增加物料的液化速度与机筒内压,加气段螺杆螺槽更浅,螺旋角升角变小以增大推力,螺旋中加设销钉以使气液溶液充分混合。
5.根据权利要求1所述的微孔塑料挤出***,其特征是:含有止回阀,止回阀中止回阀座为多孔止回环,当前方气流逆向流动时止回球回落在止回阀座孔上,阀前进料环的进料孔与止回阀座进料孔不同,止回阀座进料孔是圆形,而阀前进料环的进料孔两侧有侧孔,向前流动塑料溶体从两侧流过。
6.根据权利要求1所述的微孔塑料挤出***,其特征是:含有静态混溶器与稳定器,静态混溶器由多组四叶螺旋片相错叠合而成,稳定器是由多片导流片和中空稳定室组成。
7.根据权利要求1所述的微孔塑料挤出***,其特征是:含有气液喷嘴,气液喷嘴由气液喷嘴外筒、气液喷嘴、气液喷嘴座、过滤片组成,过滤片由过滤片架和过滤网组成,过滤网可选择不同目径。
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102350780A (zh) * | 2011-07-13 | 2012-02-15 | 北京化工大学 | 一种基于微分原理的聚合物发泡材料制备装置及方法 |
CN101585924B (zh) * | 2009-03-05 | 2012-05-23 | 南京诚盟机械有限公司 | Epp聚丙烯发泡珠粒生产线 |
CN105330883A (zh) * | 2015-11-11 | 2016-02-17 | 烟台恒美塑业有限公司 | 一种交联聚烯烃微孔发泡板材的生产方法及其混合冷却装置 |
CN105328915A (zh) * | 2015-11-11 | 2016-02-17 | 烟台恒美塑业有限公司 | 一种交联聚烯烃微孔发泡板材的生产设备 |
CN106493870A (zh) * | 2016-10-17 | 2017-03-15 | 广东聚石化学股份有限公司 | 一种发泡聚丙烯珠粒连续生产线 |
CN107186997A (zh) * | 2017-07-05 | 2017-09-22 | 茂泰(福建)鞋材有限公司 | 微孔泡沫颗粒材料连续发泡成型装置 |
CN108247981A (zh) * | 2018-01-30 | 2018-07-06 | 河北崔氏橡塑制品科技有限公司 | 一种热塑性弹性体水发泡挤出设备 |
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2007
- 2007-09-18 CN CNU200720014581XU patent/CN201198187Y/zh not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101585924B (zh) * | 2009-03-05 | 2012-05-23 | 南京诚盟机械有限公司 | Epp聚丙烯发泡珠粒生产线 |
CN102350780A (zh) * | 2011-07-13 | 2012-02-15 | 北京化工大学 | 一种基于微分原理的聚合物发泡材料制备装置及方法 |
CN102350780B (zh) * | 2011-07-13 | 2013-07-03 | 北京化工大学 | 一种基于微分原理的聚合物发泡材料制备装置及方法 |
CN105330883A (zh) * | 2015-11-11 | 2016-02-17 | 烟台恒美塑业有限公司 | 一种交联聚烯烃微孔发泡板材的生产方法及其混合冷却装置 |
CN105328915A (zh) * | 2015-11-11 | 2016-02-17 | 烟台恒美塑业有限公司 | 一种交联聚烯烃微孔发泡板材的生产设备 |
CN105330883B (zh) * | 2015-11-11 | 2018-01-12 | 烟台恒美塑业有限公司 | 一种交联聚烯烃微孔发泡板材的生产方法及其混合冷却装置 |
CN106493870A (zh) * | 2016-10-17 | 2017-03-15 | 广东聚石化学股份有限公司 | 一种发泡聚丙烯珠粒连续生产线 |
CN107186997A (zh) * | 2017-07-05 | 2017-09-22 | 茂泰(福建)鞋材有限公司 | 微孔泡沫颗粒材料连续发泡成型装置 |
CN108247981A (zh) * | 2018-01-30 | 2018-07-06 | 河北崔氏橡塑制品科技有限公司 | 一种热塑性弹性体水发泡挤出设备 |
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