Background technology
Gapless track also is long steel rail line, exactly the rail track that the rail of some full-lengths is laid through being welded into 1000~2000m.Normally at rail welding plant standard gauge is welded into the rail bar of 125~250m, the scene of transporting to is again welded the back on the spot and is laid.So-called trans-section seamless railway, promptly rail bar and rail bar, rail bar and track switch are directly welded, and directly transmit longitudinal force and displacement between the rail bar.In TB/T1352-94 " rail track term ", be called overlength gapless track (Super Long Continuous Welded Rail Track)." Chinese power-saving technology policy outline " middle finger goes out rail track and will will actively create conditions to heavy rail and gapless track development, and development overlength gapless track reduces the locomotive operation energy consumption.High speed passenger dedicated railway requires track to have higher ride comfort.Great-leap-forward development has proposed new requirement to the ride comfort of track, and the grazing of strict control rail and the ride comfort of soldering tip are one of its keys.
For ballastless track, because the stability of ballastless track depends on the performance of fastener more, therefore as long as mode of traction and vehicle structure allow that the minimum grade of laying gapless track can also be bigger, radius is littler.Domesticly also applying.China began from 1958 to lay, and the operation practice through decades is accumulating many experiences aspect design, construction and the maintenance.To the end of the year 1994, gapless track length has reached 20500km, accounts for 31% of main line track mileage; By the end of the year 2004, all be equipped with trans-section seamless railway on each line that raises speed, the longest one section is 223.1KM.
Long rail laying for ballastless track needs the equipment of specialty to realize the operating efficiency height, the requirement that difficulty of construction is low, the equipment that China adopts at present is WZ500 type non-fragment orbit track-laying machine, this track-laying machine existing questions is: the orthotopic rate of long rail in process of deployment is low, damages rail clip easily; For multilayer rail transport vehicle,, need repeat to remove stage makeup and costume the labour intensity height to long rail if do not change the outfit directly to enter the scene and lay a railway track; Destroy ballastless bed in the work progress easily.
The utility model content
The purpose of this utility model is to provide a kind of mechanization degree height, adopt to push and to add guiding lay a railway track technology, operating efficiency height, labor strength is low, the stability of a system the is good ballastless bed unit of laying a railway track, it can guarantee the normotopia of long rail in process of deployment, solve multilayer rail transport vehicle and directly advanced the problem of laying a railway track in the scene, labor strength can be significantly reduced, and the work efficiency of laying a railway track can be improved.
For achieving the above object, the technical solution adopted in the utility model is as follows:
A kind of ballastless bed unit of laying a railway track comprises the guide car and the rail transport vehicle that have hoist engine, it is characterized in that described edge lays a railway track on the direction, sets gradually roller, roller dolly between guide car and rail transport vehicle, divides rail to push car and transition along sloping car.
Concretely, described guide car bottom is provided with scalable from leading device and inflating rubber wheel, and the guide car front portion is provided with rail device.
Between described guide car and the roller dolly a plurality of rollers are set, the roller interbody spacer is provided with, and the surface of roller is provided with cylinder, and cylinder is erected on the roller by roller bearing.
Described roller dolly is set gradually a plurality of, and a plurality of roller dollies are formed rail and fallen along sloping mechanism along the direction of laying a railway track settings of connecting from low to high, also are provided with on the roller dolly of extreme lower position and will draw the rail pulling device that excessive rail is drawn over to one's side and connected.
Rail pushed on the car by being disposed with dilatory hoist engine, delivery device, branch rail device, long cylinder, lifting cylinder and hydraulic system behind the forward direction in described minute.
Described transition is provided with a long cylinder along the front end of sloping car, in, the rear end is respectively arranged with two lifting cylinders.
The rail that is provided with foremost of described rail transport vehicle transports first bus, and the plural number rail transport vehicle of connecting successively thereafter, a plural number rail fastening down car, a plural number rail transport vehicle and a rail transport the trailer composition.
Rail propelling movement car, transition in described minute are N17 flatcar structure along the basic car of sloping car and rail transport vehicle.
This ballastless bed unit of laying a railway track is laid unit as universal seamless rail, it adopts the technology of laying a railway track that guides that adds that pushes, both having avoided the part template does not allow guide car directly to draw the situation of the long rail of 500m with large traction, guaranteed the normotopia of long rail in process of deployment again, prevent that rail is crooked in process of deployment, turn round and stick up, even the damage rail clip, guarantee the high efficiency of laying a railway track.By being provided with along sloping transition car, solved four layers of rail transport vehicle and do not changed the outfit and directly advance the problem of laying a railway track in the scene, avoided that long rail repeats to remove stage makeup and costume, wasting manpower and material resources's problem.Branch rail delivery device on the branch rail propelling movement car and dilatory hoist engine can once be drawn rail and be put in place, can overcome to have the repeatedly dilatory defective that puts in place and lose time of other type of laying a railway track now.
Guide car can adopt the scalable device that leads certainly to realize from leading traveling, can adapt to the ballastless bed of plurality of specifications, can guarantee that the zone very narrow at ballastless bed edge is with higher speed guiding rail traveling, guiding rail speed is the highest can to reach 4km/h, and average speed can be more than 3km/h.Rail device on the guide car can realize finishing when laying a railway track or when being routed to switch location convenient voluntarily or connect and hung the rail transition.Transition can be drawn rail over to one's side connection along the rail pulling device of sloping car after the dilatory long rail of guide car has been crossed joint, not only can significantly reduce labor strength, and can improve the work efficiency of laying a railway track.
The beneficial effects of the utility model are, the composition of this ballastless bed unit of laying a railway track is reasonable in design, under the least cost situation, realized the high automation construction, the operating efficiency height, labor strength is low, the stability of a system good, it can guarantee the normotopia of long rail in process of deployment, solve multilayer rail transport vehicle and directly advance the problem of laying a railway track in the scene, and significantly reduce labor strength, improve the work efficiency of laying a railway track.
The specific embodiment
As shown in Figure 1, this ballastless bed unit laying direction setting of laying a railway track along rail on the railway roadbed 1, for having the guide car 2 of hoist engine, along on the direction of laying a railway track, set gradually roller 3, roller dolly 4 between guide car 2 and rail transport vehicle, divide rail to push car 7 and the suitable sloping car 8 of transition foremost.Guide car 1 bottom is provided with scalable from leading device and inflating rubber wheel, and the guide car front portion is provided with rail device.A plurality of rollers 3 are set between guide car and the roller dolly, and the roller interbody spacer is provided with, and the surface of roller is provided with cylinder, and cylinder is erected on the roller by roller bearing.The roller dolly is three that set gradually, and three roller dollies 4,5,6 are formed rail and fallen along sloping mechanism along the direction of laying a railway track settings of connecting from low to high, also are provided with on the roller dolly 4 of extreme lower position and will draw the rail pulling device that excessive rail is drawn over to one's side and connected.Divide rail to push on the car 7 by being disposed with dilatory hoist engine, delivery device, branch rail device, long cylinder, lifting cylinder and hydraulic system behind the forward direction.Transition is provided with a long cylinder along the front end of sloping car 8, in, the rear end is respectively arranged with two lifting cylinders.The rail that is provided with foremost of rail transport vehicle transports first bus 9, and connect successively thereafter 11,14 rail transport vehicles 12 of 10,6 rail fastening down cars of 15 rail transport vehicles and 1 rail transportation trailer 13 are formed.The basic car that divides rail to push car 7, the suitable sloping car 8 of transition and rail transport vehicle is N17 flatcar structure, can be by the harmless repacking of N17 flatcar.The speed of laying a railway track of this ballastless bed unit of laying a railway track can reach 6km/8h, and labor strength is low, the stability of a system is better.