Background technology
Hydraulic system has that power is big, stable working and can realize on a large scale in distinct advantages such as stepless speed regulation, it uses extensive day by day as the topworks of plant equipment Process Control System and automated system and the gearing of various power transmission instruments.Universities and colleges such as each special secondary school, junior college, professorship, undergraduate course, postgraduate have offered courses such as " hydrostatic transmission ", " hydrostatic transmission and control ", " Failure Diagnosis of Hydraulic System and maintenance " accordingly and have cultivated relevant technician, and experiment is the crucial teaching link of this type of course, it can not only consolidate, widen the knowwhy that the student learns, and can cultivate the ability of students ' analysis and solution practical problems.Hydraulic system comprehensive experimental device with intelligent check function arises at the historic moment under above-mentioned background.
The hydraulic system comprehensive experiment table of at present domestic each science and education company development, mainly can be divided into two big classes: a class is a plain edition hydraulic system comprehensive experiment table.This type of experiment table requires to design according to teaching characteristic and hydrostatic transmission course teaching outline, adopts the Hydraulic Elements and the modular design of standard, constitutes to patch system in combination easily.On this type of experiment table, can carry out hydrostatic transmission fundamental circuit experiment, as the sequentially-operating loop of simple pressure setting loop, employing sequence valve, the relief circuit of employing pilot operated compound relief valve etc., can cultivate and improve student's designed capacity, manipulative ability and comprehensive using ability by this type of experiment table.In addition, the student also can design, assemble the experiment of expansion hydraulic circuit voluntarily on this experiment table.Another kind of is the hydraulic system comprehensive experiment table with online measuring ability.Because there are shortcomings such as experimental error is big, efficient is low in common hydraulic system comprehensive experiment table, therefore, domestic each science and education equipment company develops the hydraulic system comprehensive experiment table with online measuring ability on the basis of common experiment table.This type of experiment table adopts automatically and detects, numeral shows, CAT system, thereby has improved measuring accuracy and conventional efficient.
Summary of the invention
The purpose of this utility model provides a kind of hydraulic system comprehensive experimental device with intelligent check function.
Have computing machine in the hydraulic system comprehensive experimental device of intelligent check function with data acquisition and control module, be used for the fault setting and be connected with switch element, hydraulic system comprehensive experiment table, signal condition unit, data acquisition and the control module that fault is got rid of.
The internal module annexation of described data acquisition and control module is: interface chip is touched piece with driver, signal condition respectively and is connected, and interface chip, analog to digital converter insert bus respectively.Being used for the switch element that fault setting and fault get rid of is: first controller is connected with first switching device, and is connected with first actuator after the parallel connection of second switch device.Being used for the switch element that fault setting and fault get rid of is: second controller is connected with the 3rd switching device, second actuator with after the 4th switching device is in parallel.
The beneficial effect that the utlity model has
1) adopts software and hardware combining to realize the setting and the eliminating of hydraulic system fault, and have intelligent check software;
2) it is comparatively convenient fault to be set.Can finish setting to a certain road fault by computing machine, fault is divided into disconnection, short circuit, unstable three classes of work;
3) can divorced from computer realize the experiment of hydrostatic transmission fundamental circuit, can finish real-time detection by computing machine again, analyze, be provided with the fault and the function of fixing a breakdown.
Embodiment
As shown in Figure 1, have computing machine in the hydraulic system comprehensive experimental device of intelligent check function with data acquisition and control module, be used for the fault setting and be connected with switch element, hydraulic system comprehensive experiment table, signal condition unit, data acquisition and the control module that fault is got rid of.
Hydraulic system comprehensive experimental device with intelligent check function, be on the basis of plain edition hydraulic system comprehensive experiment table, increased temperature sensor, flow sensor, pressure transducer, with the single-chip microcomputer is control core device (or general A/D, the D/A plate), computing machine etc., expanded the function of native system on the one hand greatly, not only can do basic hydraulic pressure comprehensive test, test as differential circuit, the multi-stage pressure regulating loop test, multi-cylinder sequential control loop test, throttling valve entrance throttle governing circuit loop test, the test of flow speed control valve meter out speed control loop, the test of secondary pressure-control circuit, the pressure reducing circuit test, the speed changing-over loop test of flow speed control valve series connection, the speed changing-over loop test of flow speed control valve parallel connection, the relief circuit test of three position four-way electromagnetic valve (M type), the relief circuit test of precursor overflow valve, the sequentially-operating loop test of sequence valve, sequentially-operating loop test near switch, the sequentially-operating loop test of pressure switch, the two closed circuit loop test of hydraulic control one-way valve, the balanced loop test of sequence valve, two-stage speed control loop test etc., and can do the specificity analysis experiment of Hydraulic Elements, as the quiet dynamic characteristic experiment of vane pump, the quiet dynamic characteristic experiment of surplus valve, hydraulic system pressure forms and the specificity analysis experiment, flow speed control valve and throttling valve load characteristic relatively reach analysis etc.; On the other hand, can also can fix a breakdown by computing machine, and develop intelligent check function on the software by the computer installation fault, by the student is arranged Downtime, the analysis-by-synthesis of the row's of reaching barrier process draws student's mark.
As shown in Figure 2, the internal module annexation of data acquisition and control module is: interface chip is connected with driver, signal condition module respectively, and interface chip, analog to digital converter insert bus respectively.
As shown in Figure 3, be used for the switch element I that fault setting and fault get rid of and be: first controller is connected with first switching device, and is connected with first actuator after the parallel connection of second switch device.Wherein a kind of scheme is that switching device is connected earlier with controller, and then in parallel.Under non-failure conditions, the first switching device closure, the second switch device is opened.If wish open circuit fault is set, require first switching device and switching device 2 all to open.If wish to be provided with the short circuit fault, only need second switch device closure.If wish the unstable fault of the work that is provided with, first switching device and second switch device are arbitrarily switched;
As shown in Figure 4, be used for the switch element II that fault setting and fault get rid of and be: second controller is connected with the 3rd switching device, second actuator with after the 4th switching device is in parallel.Another kind of scheme is that switching device is earlier in parallel with controller, and then series connection.Under non-failure conditions, the 3rd switching device closure, the 4th switching device is opened.If wish to be provided with open circuit fault, only need the 3rd switching device to open.If wish the short circuit fault is set, require the 3rd switching device and the 4th switching device all closed.If wish the unstable fault of the work that is provided with, the 3rd switching device and the 4th switching device are arbitrarily switched.
As shown in Figure 5, the hydraulic system comprehensive experiment table is made up of parameter detection module such as pressure forming module, Hydraulic Elements detection module, flow speed temperature and two-way cylinder rate control module.The effect of pressure forming module is to form pressure, mainly regulates Hydraulic Elements such as surplus valve, system pressure loading and unloading direction valve by fuel tank, variable output pump, safety valve, system pressure and forms.The Hydraulic Elements detection module is made up of Hydraulic Elements such as pilot operated compound relief valve and direction valves, can detect pilot operated compound relief valve and direction valve, fault analysis and eliminating thereof.Parameter detection module such as flow, speed, temperature are made up of oval gear flowmeter, measuring cup, direction valve etc., and major function is to flow, speed, the isoparametric detection of temperature, as: 1) the small-sized hydraulic fork truck lean forward, the detection of hypsokinesis speed; 2) detection of the die sinking of small plastic injection machine, closure pressing speed; 3) the small-sized hydraulic mechanical arm detection of speed etc. that moves up and down and seesaw.The two-way cylinder rate control module is made up of two-way cylinder, loading cylinder, charge valve, direction valve, throttling valve, sensor etc.Can simulate that the small-sized hydraulic fork truck leans forward, the control of hypsokinesis speed, the control of the die sinking of small plastic injection machine, closure pressing speed, the speed control that the small-sized hydraulic mechanical arm moves up and down and seesaws etc.