CN201120384Y

CN201120384Y - Feather separator

Info

Publication number: CN201120384Y
Application number: CNU2007200581363U
Authority: CN
Inventors: 姚锦州
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-10-11
Filing date: 2007-10-11
Publication date: 2008-09-24
Anticipated expiration: 2017-10-11

Abstract

The utility model discloses a feather separator which is characterized in that the feather separator comprises a frame, and a feather feeding mechanism, a feather separating mechanism, a detecting mechanism and a feather collecting mechanism, which are arranged on the frame. The feather separating mechanism is disposed at the center of the frame; the feather feeding mechanism, the detecting mechanism and the feather collecting mechanism are sequentially arranged along the circumference of the feather separating mechanism; the feeding finger nip of the feather feeding mechanism and the feather nip of the feather separating mechanism are arranged face to face. The detecting mechanism is arranged between the feather collecting mechanism and the feather collecting mechanism and is arranged beside the feather separating mechanism; the feather collecting mechanism is connected with the feather separating mechanism. Compared with prior art, the feather separator has the good effects that all the mechanisms of the feather separator, including the feather feeding mechanism, the feather separating mechanism, the detecting mechanism and the feather collecting mechanism, coordinate to realize automatic detection and automatically classify the feathers according to the flexure and the camber of the bones of the feathers, thus realizing mechanical automatic production. Defects in manual classification are avoided, work intensity is reduced and production efficiency is improved.

Description

The feather separator

Technical field

The utility model relates to a kind of feather separator, more particularly, relates to a kind of feather separator that feather can be classified by the certain limit value of its mao bone camber and camber.

Background technology

Be used to make the feather of shuttlecock, there is certain camber in the front of its mao bone, the side of its mao bone has certain camber, before producing shuttlecock, feather need be classified by the certain limit value of its mao bone camber and camber, that is to say, the value range of same camber and camber is made as a class, sorting technique is classified feather according to this, and the feather with same class removes to produce shuttlecock again, thereby improves the quality of shuttlecock.

At present, feather is classified by the certain limit value of its mao bone camber and camber, generally finish by using manual amount hair device by the workman, the workman puts into manual amount hair device with every feather and measures, by the rule on the manual amount hair device, feather is classified by the certain limit value of its mao bone camber and camber, however shortcoming such as the manual sort exists that labour intensity is big, operating efficiency and the degree of accuracy are low.

Summary of the invention

The technical problems to be solved in the utility model provides a kind of feather separator that feather can be classified by the certain limit value of its mao bone camber and camber.

In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is as follows:

A kind of feather separator, it is characterized in that: comprise frame and be located at respectively and send a mao mechanism, wool ranking machine structure, testing agency, receipts hair mechanism on the frame, the wool ranking machine structure is positioned at the central authorities of frame, send a mao mechanism, testing agency, receipts hair mechanism successively along the periphery setting of wool ranking machine structure, send in mao mechanism send that hair folder refers to, both positions of folder hair mechanism in the wool ranking machine structure are corresponding; Testing agency is sending mao mechanism and is receiving between the hair mechanism, and is positioned at the next door of wool ranking machine structure; Receiving hair mechanism and wool ranking machine structure joins.

The described mao mechanism that send comprises that one is sent a mao steady, one to send a mao cylinder, one to send the hair folder to refer to refer to cylinder with a folder, send a mao steady, send mao cylinder to be located on the frame respectively, send mao steady to be positioned at the next door of wool ranking machine structure, send mao cylinder along sending cant to being horizontally disposed with, the piston rod that send mao cylinder is preceding, and the cylinder body that send mao cylinder after; Folder refers to that cylinder is installed on the piston rod that send mao cylinder straight up; Send hair folder to refer to comprise that folder refers to and folder refers to base, folder refers to be installed in folder and refers on the piston rod of cylinder, and folder refers to that base is installed in folder and refers on the cylinder body of cylinder, and folder refers to be positioned at the top that folder refers to base, and folder refers to, press from both sides and refer to that both positions of base are corresponding; Folder refers to cylinder and send the hair folder to refer to all sending between mao steady and the wool ranking machine structure.

Described wool ranking machine structure comprises actuating unit, holder rotating disk, connector, circular traffic cycle, some folder hairs mechanism, a folder hair controller and a master controller, actuating unit and holder rotating disk are installed on the frame, actuating unit and holder rotating disk are in transmission connection, the holder rotating disk is fixedlyed connected with circular traffic cycle by connector, master controller is installed in the bottom of frame, folder hair controller is installed in the circular traffic cycle, communicates by infrared signal between master controller and the folder hair controller;

Described actuating unit comprises motor, decelerator, batch (-type) dispenser and travelling gear, motor, decelerator, batch (-type) dispenser and travelling gear are installed on the frame, motor and decelerator are in transmission connection, decelerator and batch (-type) dispenser are in transmission connection, batch (-type) dispenser and travelling gear are in transmission connection, travelling gear and the engagement of holder rotating disk;

A described folder mao mechanism comprises a folder hair base, folder hair parts, presss from both sides hair cylinder and magnetic valve, folder hair base is located on the periphery of holder rotating disk, folder hair cylinder verticallydownwardly is installed on the periphery of circular traffic cycle, magnetic valve is installed on the circular traffic cycle, magnetic valve is connected by tracheae with folder hair cylinder, the control line of magnetic valve is connected with the signal output part of above-mentioned folder hair controller, and folder hair parts are installed on the piston rod of folder hair cylinder, and folder hair parts, both positions of folder hair base are corresponding.

Described folder hair base can be provided in a side of projection or the groove on the periphery of holder rotating disk.

For source of the gas being provided for folder hair cylinder, the rotating shaft of described holder rotating disk is provided with an air reservoir, the inlet end of air reservoir is located at rotating shaft bottom, the gas outlet of air reservoir links to each other with magnetic valve by tracheae, the air inlet of air reservoir is connected with an oil water separator by tracheae, and above-mentioned oil water separator is installed on the frame.Above-mentioned oil water separator can be connected with an air compressor that adds, and like this, the compressed air that the air compressor that adds produces through after the filtration of oil water separator, is supplied with each folder hair cylinder by air reservoir.

Be connected by carbon brush between the rotating shaft of described holder rotating disk and the frame.Like this, transmitting being connected of carbon brush in the middle of the rotating shaft of the power supply of folder hair controller by the holder rotating disk and the frame, carbon brush as the power delivery medium to wool ranking machine structure transmission power supply, thereby the lead winding that has taken place because of the rotating shaft rotation when having avoided connecting with lead.

Described testing agency comprises installing rack, camber detection head and camber detection head, and camber detection head and camber detection head are installed in by installing rack and send mao mechanism and receive between the hair mechanism, and camber detection head and camber detection head are positioned at the next door of wool ranking machine structure; The signal output part of camber detection head and camber detection head is electrically connected with the signal input part of master controller.Above-mentioned camber detection head and camber detection head are prior art, and the model of camber detection head, camber detection head is WLL170/2N1B2, and its manufacturer is a German Shi Ke company (SICK).

A described receipts mao mechanism comprises some hoppers and some charging baskets, and hopper tiltedly down is installed in the periphery of holder rotating disk, and the upper end of hopper is positioned at the below of folder hair base on the holder rotating disk periphery; Charging basket is installed in the hopper lower end, and the charging basket inlet is positioned at the below of hopper lower end.

The course of work of the present utility model is as follows:

When feather be placed into send mao mechanism send mao steady after, folder refers to that the piston rod of cylinder shrinks and makes the hair bone of feather be clamped at that folder refers to and folder refers between the base, like this, the hair folder that send of clamping feather hair bone refers to, be sent to folder hair mechanism forward by the piston rod that send mao cylinder again, the folder hair parts of folder hair mechanism move downward under the driving of folder hair cylinder, thereby cooperates with folder hair base and the hair bone clamping of feather, when the hair bone of feather is clamped by folder hair mechanism, send hair folder to refer to open and refer to turn back to the origin-location under the driving of cylinder, so that carry out the hair that send next time at folder;

After the hair bone of feather is clamped by folder hair mechanism, making unidirectional batch (-type) under the driving of actuating unit rotates, when feather process camber detection head, during the camber detection head, camber detection head and camber detection head detect the signal of feather high-quality green tea respectively, camber detection head and camber detection head directly flow to master controller with detection signal, master controller is handled detection signal, calculate the value range of mao bone camber and camber, send control signal and give folder hair controller, the work of folder hair controller control magnetic valve, make folder hair parts and press from both sides the clamping of hair base or separate, at this moment, holder rotating disk and circular traffic cycle just in time are in the halted state in the intermittent movement, if this moment, the hair folder was released state, feather just drops on the hopper of setting range value, again in hopper slides into charging basket, thereby realizes the automatic classification of feather.

Wherein, the operation principle of master controller is as follows:

When master controller receives after detection head detects the camber signal and camber signal of feather high-quality green tea, master controller will have the feather of different cambers earlier and classify by different class (same value range), again the feather with different cambers under the same class is classified, make up again, thereby the feather of different cambers, camber is sorted out; Certainly, master controller also can be classified the feather with different cambers earlier by different class (same value range), again the feather with different cambers under the same class is classified, make up at last, thereby the feather of different cambers, camber is sorted out.

The utility model beneficial effect against existing technologies is, because comprising, the utility model send a mao mechanism, wool ranking machine structure, testing agency and receipts hair mechanism, each mechanism cooperatively interacts and realizes automatic test, and feather classified automatically by the certain limit value of its mao bone camber and camber, thereby realized that mechanization produces automatically, overcome the defective that the manual sort exists, reduced labour intensity, improved production efficiency.

Below in conjunction with the drawings and specific embodiments the utility model is described further.

Description of drawings

Fig. 1 is the vertical view of the utility model preferred embodiment;

Fig. 2 is the portion's enlarged drawing of A among Fig. 1;

Fig. 3 be among Fig. 1 B-B to profile;

Fig. 4 is the electrical control block diagram of the utility model preferred embodiment.

The specific embodiment

As Fig. 1, Fig. 2 and shown in Figure 3, feather separator in this preferred embodiment, comprise frame 1 and be located at sending mao mechanism 2, wool ranking machine structure 3, testing agency 4, receive a hair mechanism 5 on the frame 1 respectively, wool ranking machine structure 3 is positioned at the central authorities of frame 1, send mao mechanism 2, testing agency 4, receive hair mechanism 5 successively along the periphery setting of wool ranking machine structure 3, send in mao mechanism 2 send that the hair folder refers to 22, both positions of folder hair mechanism in the wool ranking machine structure 3 are corresponding; Send mao mechanism 2, testing agency 4 to lay respectively at the next door of wool ranking machine structure 3; Receiving hair mechanism 5 joins with wool ranking machine structure 3; The outside of wool ranking machine structure 3 is provided with an outer cover 6.

The above-mentioned mao mechanism 2 that send comprises that one is sent mao steady 20, one to send mao cylinder 21, one to send the hair folder to refer to that 22 and folders refer to cylinder 23, as shown in Figure 2, send mao steady 20, send mao cylinder 21 to be located at respectively on the frame 1, send mao steady 20 to be positioned at the next door of wool ranking machine structure 3, send mao cylinder 21 along sending cant to being horizontally disposed with, the piston rod that send mao cylinder 21 is preceding, and the cylinder body that send mao cylinder 21 after; Folder refers to that cylinder 23 is installed on the piston rod that send mao cylinder 21 straight up; Send hair folder refer to 22 comprise folder refer to 221 and folder refer to base 222, the folder refer to 221 be installed in the folder refer on the piston rod of cylinder 23, folder refers to that base 222 is installed in folder and refers on the cylinder body of cylinder 23, and folder refers to that 221 are positioned at folder and refer to the top of base 222, and folder refers to 221, folder refers to that both positions of base 222 are corresponding; Folder refers to cylinder 23 and send the hair folder to refer to that 22 are all sending between mao steady 20 and the wool ranking machine structure 3.

Above-mentioned wool ranking machine structure 3 comprises actuating unit, holder rotating disk 30, connector 31, circular traffic cycle 32, some folders hair mechanism, a folder hair controller 33 and a master controller 8, as shown in Figure 3, actuating unit and holder rotating disk 30 are installed on the frame 1, actuating unit and holder rotating disk 30 are in transmission connection, holder rotating disk 30 is fixedlyed connected with circular traffic cycle 32 by connector 31, master controller is installed in the bottom of frame, folder hair controller 33 is installed in the circular traffic cycle, communicates by infrared signal between master controller 8 and the folder hair controller 33;

Above-mentioned actuating unit comprises motor 34, decelerator 35, batch (-type) dispenser 36 and travelling gear 37, motor 34, decelerator 35, batch (-type) dispenser 36 and travelling gear 37 are installed on the frame 1, motor 34 is in transmission connection with decelerator 35, decelerator 35 is in transmission connection with batch (-type) dispenser 36, batch (-type) dispenser 36 is in transmission connection with travelling gear 37,

travelling gear

37 and 30 engagements of holder rotating disk;

Above-mentioned folder hair mechanism comprises a folder hair base 38, folder hair parts 39, folder hair cylinder 300 and magnetic valve 9, folder hair base 38 is located on the periphery of holder rotating disk 30, folder hair cylinder 300 verticallydownwardlies are installed on the periphery of circular traffic cycle 32, magnetic valve 9 is installed on the circular traffic cycle 32, magnetic valve 9 is connected with folder hair cylinder 300, the control line of magnetic valve 9 is connected with the signal output part of above-mentioned folder hair controller 33, folder hair parts 39 are installed on the piston rod of folder hair cylinder 300, folder hair parts 39, both positions of folder hair base 38 are corresponding, and above-mentioned folder hair base 38 is the projection on the periphery that is located at holder rotating disk 30.

For source of the gas being provided for folder hair cylinder 300, the rotating shaft 10 of above-mentioned holder rotating disk 30 is provided with an air reservoir 301, the inlet end of air reservoir 301 is located at rotating shaft 10 bottom, the gas outlet of air reservoir 301 links to each other with magnetic valve 9 by tracheae, magnetic valve 9 is communicated with folder hair cylinder 300, the air inlet of air reservoir 301 is connected with an oil water separator 303 by tracheae, above-mentioned oil water separator 303 is installed on the frame 1, above-mentioned oil water separator 303 can be connected with an air compressor that adds, as shown in Figure 3.Like this, the compressed air that the air compressor that adds produces through after the filtration of oil water separator 303, is supplied with each folder hair cylinder 300 by air reservoir 301.

Be connected by carbon brush 302 between the rotating shaft 10 of above-mentioned holder rotating disk 30 and the frame 1.Like this, the power supply of folder hair controller 33 is by the rotating shaft 10 and frame 1 middle transmitting being connected of carbon brush 302 of holder rotating disk 30, carbon brush 302 as the power delivery medium to wool ranking machine structure 3 transmission power supplys, thereby rotate the lead winding that takes place because of rotating shaft 10 when having avoided connecting with lead.

Above-mentioned testing agency 4 comprises installing rack 41, camber detection head 42 and camber detection head 43, camber detection head 42 and camber detection head 43 are installed in by installing rack 41 and send mao mechanism 2 and receive between the hair mechanism 5, and camber detection head 42 and camber detection head 43 are positioned at the next door of wool ranking machine structure 3; The signal output part of camber detection head 42 and camber detection head 43 is electrically connected with the signal input part of master controller 8, and master controller 8 is connected with folder hair controller 33, as shown in Figure 4.Above-mentioned camber detection head 42 and camber detection head 43 are prior art, and the model of camber detection head 42 and camber detection head 43 is WLL170/2N1B2, and its manufacturer is a German Shi Ke company (SICK).

Above-mentioned receipts hair mechanism 5 comprises some hoppers 51 and some charging baskets 52, and hopper 51 tiltedly down is installed in the peripheries of holder rotating disk 30, and the upper end of hopper 52 is positioned at the belows that holder rotating disk 30 peripheries are gone up folder hair bases 38; Charging basket 52 is installed in hopper 51 lower ends, and the inlet of charging basket 52 is positioned at the below of hopper 51 lower ends.

When feather 7 be placed into send mao mechanism 2 send mao steady 20 after, folder refer to the piston rod of cylinder 23 shrink and make the hair bone of feather 7 be clamped at folder refer to 221 and folder refer between the base 222, like this, the hair folder that send of clamping feather hair bone refers to 22, be sent to folder hair mechanism forward by the piston rod that send mao cylinder 21 again, the folder hair parts 39 of folder hair mechanism move downward under the driving of folder hair cylinder 300, thereby cooperates with folder hair base 38 and the hair bone clamping of feather 7, when the hair bone of feather 7 is clamped by folder hair mechanism, send hair folder to refer to that 22 open and refer at folder and turn back to the origin-location under the driving of cylinder 21, so that carry out the hair that send next time;

After the hair bone of feather 7 is clamped by folder hair mechanism, the direction of arrow is done the batch (-type) rotation in the Fig. 1 of the driving lower edge of actuating unit, when feather 7 process camber detection heads 43, during camber detection head 42, camber detection head 43 detects and camber detection head 42 flows to master controller 8 with detected feather high-quality green tea signal, after 8 pairs of detection signals of master controller are handled, according to the hair bone camber after calculating and the value range of camber, send control signal and give folder hair controller 33, folder hair controller 33 control magnetic valves 9 open or close, air reservoir 301 is communicated with folder hair cylinder 300,300 work of folder hair cylinder, folder hair parts 39 are separated with a folder hair base 38 or clamp, at this moment, holder rotating disk 30 and circular traffic cycle 32 just in time are in the halted state in the intermittent movement, if this moment, folder hair parts were released state, feather 7 just drops on the hopper 51 of setting range value, again in hopper 51 slides into charging basket 52, thereby realize the automatic classification of feather.

Claims

1, a kind of feather separator, it is characterized in that: comprise frame and be located at respectively and send a mao mechanism, wool ranking machine structure, testing agency, receipts hair mechanism on the frame, the wool ranking machine structure is positioned at the central authorities of frame, send a mao mechanism, testing agency, receipts hair mechanism successively along the periphery setting of wool ranking machine structure, send in mao mechanism send that hair folder refers to, both positions of folder hair mechanism in the wool ranking machine structure are corresponding; Send a mao mechanism, testing agency to lay respectively at the next door of wool ranking machine structure; Receiving hair mechanism and wool ranking machine structure joins.

2, feather separator as claimed in claim 1, it is characterized in that: the described mao mechanism that send comprises that one is sent a mao steady, one to send a mao cylinder, one to send the hair folder to refer to refer to cylinder with a folder, send a mao steady, send mao cylinder to be located on the frame respectively, the next door of sending mao steady to be positioned at the wool ranking machine structure send mao cylinder along sending cant to being horizontally disposed with; Folder refers to that cylinder is installed on the piston rod that send mao cylinder straight up; Send hair folder to refer to comprise that folder refers to and folder refers to base, folder refers to be installed in folder and refers on the piston rod of cylinder, and folder refers to that base is installed in folder and refers on the cylinder body of cylinder, and folder refers to be positioned at the top that folder refers to base, and folder refers to, press from both sides and refer to that both positions of base are corresponding; Folder refers to cylinder and send the hair folder to refer to all sending between mao steady and the wool ranking machine structure.

3, feather separator as claimed in claim 1, it is characterized in that: described wool ranking machine structure comprises actuating unit, holder rotating disk, connector, circular traffic cycle, some folder hairs mechanism, a folder hair controller and a master controller, actuating unit and holder rotating disk are installed on the frame, actuating unit and holder rotating disk are in transmission connection, the holder rotating disk is fixedlyed connected with circular traffic cycle by connector, master controller is installed on the frame, a folder hair controller is installed in the round turntable, between master controller and the folder hair controller by infrared signal communication; Described actuating unit comprises motor, decelerator, batch (-type) dispenser and travelling gear, motor, decelerator, batch (-type) dispenser and travelling gear are installed on the frame, motor and decelerator are in transmission connection, decelerator and batch (-type) dispenser are in transmission connection, batch (-type) dispenser and travelling gear are in transmission connection, travelling gear and the engagement of holder rotating disk; A described folder mao mechanism comprises a folder hair base, folder hair parts, presss from both sides hair cylinder and magnetic valve, folder hair base is located on the periphery of holder rotating disk, folder hair cylinder verticallydownwardly is installed on the periphery of circular traffic cycle, magnetic valve is installed on the circular traffic cycle, magnetic valve is connected by tracheae with folder hair cylinder, the control line of magnetic valve is connected with the signal output part of above-mentioned folder hair controller, folder hair parts are installed on the piston rod of folder hair cylinder, folder hair parts, both positions of folder hair base are corresponding, and above-mentioned each folder hair mechanism equidistantly distributes.

4, feather separator as claimed in claim 3 is characterized in that: described folder hair base is projection or the groove that is located on the periphery of holder rotating disk.

5, feather separator as claimed in claim 3, it is characterized in that: the rotating shaft of described holder rotating disk is provided with an air reservoir, the inlet end of air reservoir is located at rotating shaft bottom, the gas outlet of air reservoir links to each other with magnetic valve by tracheae, the air inlet of air reservoir is connected with an oil water separator by tracheae, and above-mentioned oil water separator is installed on the frame.

6, feather separator as claimed in claim 5 is characterized in that: be connected by carbon brush between the rotating shaft of described holder rotating disk and the frame.

7, feather separator as claimed in claim 1, it is characterized in that: described testing agency comprises installing rack, camber detection head and camber detection head, camber detection head and camber detection head are installed in by installing rack and send mao mechanism and receive between the hair mechanism, and camber detection head and camber detection head are positioned at the next door of wool ranking machine structure; The signal output part of camber detection head and camber detection head is electrically connected with the signal input part of master controller.

8, feather separator as claimed in claim 1 is characterized in that: a described receipts mao mechanism comprises some hoppers and some charging baskets, and hopper tiltedly down is installed in the periphery of holder rotating disk, and the upper end of hopper is positioned at the below of folder hair base on the holder rotating disk periphery; Charging basket is installed in the hopper lower end, and the charging basket inlet is positioned at the below of hopper lower end.