CN104386429B - A kind of accurate delivery apparatus that can simultaneously deliver multiple workprint efficiently - Google Patents
A kind of accurate delivery apparatus that can simultaneously deliver multiple workprint efficiently Download PDFInfo
- Publication number
- CN104386429B CN104386429B CN201410560394.6A CN201410560394A CN104386429B CN 104386429 B CN104386429 B CN 104386429B CN 201410560394 A CN201410560394 A CN 201410560394A CN 104386429 B CN104386429 B CN 104386429B
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- delivery
- box
- tower
- boxes
- workprint
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- 210000004209 hair Anatomy 0.000 claims description 34
- 210000002268 wool Anatomy 0.000 claims description 34
- 238000007664 blowing Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 210000003746 feather Anatomy 0.000 claims description 6
- 241001633942 Dais Species 0.000 claims 2
- 230000004913 activation Effects 0.000 claims 1
- 230000009849 deactivation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007306 turnover Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 7
- 239000002356 single layer Substances 0.000 description 7
- 230000002354 daily effect Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
Landscapes
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a kind of accurate delivery apparatus of workprint that can simultaneously deliver multi-disc efficiently, it is possible to achieve be delivered to accurately, expeditiously by multiple workprints in the drop-off box of classification gauge corresponding to each workprint simultaneously。The measured each workprint multiple passages by self-feeding parts, are simultaneously communicating to deliver in workprint box corresponding on the multilamellar delivery dish of tower。Rotated by the delivery tower of driver drives, often turn over a calibration, the next drop-off box position of alignment。Stall gap, delivery controller judges, when the gauge that the gauge of the workprint in workprint box is corresponding with the drop-off box that current workprint box is directed at is consistent, to be delivered in purpose drop-off box by workprint with air blast。Present configuration is compact, it may be achieved deliver while multiple workprints, hence it is evident that improves workprint and delivers reliability and production efficiency。
Description
Technical Field
The invention relates to a method and equipment for automatically sorting and delivering feather pieces after testing and grading, belonging to the field of badminton processing.
Background
In the production process of the badminton, the feather sheets used for the production of the badminton are called feather sheets. The wool tops need to be classified according to factors such as warping and appearance. After the measurement of the dailies and the calculation of the classification are completed, the dailies need to be automatically delivered to the corresponding classification boxes through a delivery system. Because the wool tops naturally show various different warping degrees and various different appearance characteristics, the wool tops need to be finely classified in the production process, and a plurality of specification numbers are generated.
The existing woollen film measuring and sorting system has no method and equipment for delivering a plurality of woollen films, adopts the design of delivering 1 woollen film at a time, and has low delivery efficiency. Due to the requirement of meeting the requirements of a plurality of specification numbers, more delivery boxes, such as more than 50 delivery boxes, are required in the system, so that the occupied space of the equipment is huge, and the whole system is very heavy. Moreover, a method similar to belt transmission and the like is adopted in the delivery process of the wool tops, and delivery inaccuracy exists.
The invention realizes the sorting and delivering equipment for delivering a plurality of woollen sheets simultaneously, realizes accurate delivery simultaneously, and invents an efficient accurate delivering device capable of delivering a plurality of woollen sheets simultaneously.
Disclosure of Invention
The invention aims to provide an efficient accurate delivery device capable of delivering a plurality of pieces of wool tops at the same time, which can accurately and efficiently deliver the plurality of wool tops to a delivery box with specification numbers corresponding to the wool tops.
The invention is realized by the following technologies:
a plurality of woollen sheet automatic feeding technology, a delivery tray conveying technology and an in-place delivery technology.
The whole delivery system consists of 6 parts, namely an automatic feeding part, a delivery tower, a driver, a delivery controller, a blowing device and a delivery box group.
The automatic feeding part respectively feeds the measured plurality of rough sheets to a rough sheet box on each layer of delivery tray of the delivery tower, and the rough sheet box is provided with a plurality of lower rough channels; a plurality of hair pieces are simultaneously transmitted to a hair piece box on a delivery disc of a delivery tower through each channel; in the rotating process of the delivery tower, the automatic feeding part can prevent the wool tops from being transferred to the wool top box; in the interval when the delivery tower stops rotating, the automatic feeding part can reliably feed the wool card into the wool card box.
The delivery tower is formed by overlapping a plurality of layers of delivery disks, thereby forming a tower-shaped structure of the delivery disks, and the delivery towers rotate under the drive of the driver; the delivery disc is circular, and the edge of the circular ring is uniformly distributed with the burr boxes; the two film boxes are independent from each other, each film box forms a space with closed periphery, an opening is arranged at the outer edge of the circular ring, and the opening of the delivery box is aligned to the feeding pipe; the bottom of the fluff box near the fluff rod is provided with a hole which leads to the inner edge of the fluff box and is aligned with an air nozzle of the air blowing device. The delivery tower is driven by a driver to rotate. For connection to the drive means, spokes are fixed to the top of this delivery tower.
The driver is connected to the center of the delivery tower and divides a circumference into a plurality of graduations; the driver drives the delivery tower to rotate one index each time, and the blanks in the blank box rotate to the position aligned with the blanking pipe of the next delivery box; after rotating for many times, the wool chip boxes complete a circle of motion and point to all delivery boxes in sequence; between each revolution, there is a stall gap where delivery of the wool tips will occur.
The delivery controller detects the driving and the suspension of the driver; when the pause is detected, whether the blanks in the blank box are exactly aligned with the target delivery box is judged, if so, the corresponding air nozzles of the air blowing device are controlled to blow air flow, the blanks in the blank box are blown out, and the blanks fall into the target delivery box through the blanking pipes aligned with the blank box.
The blowing device is composed of an electromagnetic valve, an air nozzle, a bracket and the like, and is fixed with the whole device. The number of the air nozzles is consistent with the number of the rough sheet boxes corresponding to all delivery positions; each of the nozzles is aligned with an aperture of the magazine. And opening the electromagnetic valve according to the instruction of the delivery controller, blowing air flow out of the air nozzle, and providing power for delivering the woollen films. The air nozzle is aligned with the hole of the hair-pin box, so that the air flow is intensively guided, and the hair-pin blown out of the hair-pin box is reliable in work.
The delivery box group comprises a plurality of delivery boxes and a discharging pipe leading to each delivery box; the delivery boxes are arranged into a circle, the outlet of the blanking pipe is aligned with the delivery boxes and also forms a circle, and the inlet of the blanking pipe is aligned with the outlet of the blank box on the delivery tower; the falling feather pieces fall into the delivery box through the discharging pipe; the blanking pipe and the delivery box can be separated, so that the classified rough sheets can be conveniently taken away in time in the production process.
The specific delivery process comprises two steps:
the first step is as follows: each measured wool top has the specification number thereof, and each wool top passes through a plurality of channels of the automatic feeding part and is simultaneously transmitted to a corresponding wool top box on a multilayer delivery disc of the delivery tower;
the second step is that: when the delivery tray driven by the driver rotates and is aligned to the position of the next delivery box after rotating an index, the delivery controller delivers the rough sheets to the target delivery box by using an air blowing method when judging that the specification number of the rough sheets in the rough sheet box is consistent with the specification number corresponding to the delivery box aligned with the current rough sheet box.
The invention adopts a multilayer delivery disc with compact structure, can realize the simultaneous delivery of a plurality of wools and can greatly increase the number of delivery boxes.
The number of the single-layer delivery disc cardcase is fixed to be 128, a delivery tower with 1 delivery disc is adopted, so that 1 cardcase is delivered at one time in a single layer, the graduation is 128 at most, namely the number of delivery boxes is 128 at most, and the number of the cardcases delivered at the same time is 1.
When 2 pieces are thrown in a single layer at a time, the graduation is 64 at most, namely, the delivery box is 64 at most, and the number of the pieces delivered at the same time is 2.
When 4 pieces of the rough sheets are thrown in a single layer at a time, the graduation is at most 32, namely, the number of delivery boxes is at most 32, and the number of the simultaneously delivered rough sheets is 4.
And a delivery tower with 4 delivery trays is adopted, so that 1 piece of the wool is delivered at one time in a single layer, the index is 128 at most, namely the number of delivery boxes is 128 at most, and the number of the pieces delivered at the same time is 4.
When 2 pieces of wool are thrown in a single layer at a time, the graduation is 64 at most, namely the number of delivery boxes is 64 at most, and the number of the simultaneously delivered wool pieces is 8.
When 4 pieces of wool are thrown in a single layer at a time, the graduation is at most 32, namely the number of delivery boxes is at most 32, and the number of the simultaneously delivered pieces of wool is 16.
The invention can deliver a plurality of feather pieces at one time, adopts a pneumatic delivery mode, is accurate and reliable, has high production efficiency, and is suitable for being matched with equipment for efficiently producing badminton.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic view of the structure of the delivery tray of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. The example given here is an accurate delivery device that can deliver 4 pieces of dailies simultaneously. In FIGS. 1 and 2, the entire delivery system is composed of 6 parts, the autoloading section 50, the delivery tower 20, the driver 30, the delivery controller 60, the blowing unit 40, and the delivery box group 70.
FIG. 1 is a schematic external view of an embodiment in which 4 slabs are simultaneously delivered to a plurality of delivery trays in a delivery tower 20 by a robot 50, and the specifications of the slabs are obtained by delivery to a delivery controller 60. The transfer of the dailies onto the delivery tray occurs during the stall interval of the delivery tray by the drive 30. In this interval, the delivery controller 60 detects which of the workprint boxes have the same workprint specification number as the delivery box number corresponding to the current workprint box position, and starts the corresponding blowing device 40 to blow the workprints with the same specification number as the delivery box number to the blanking pipe 80 opposite to the workprint box, and then fall into the corresponding delivery box 70, thereby completing the automatic delivery work of a plurality of workprints.
FIG. 2 is a detailed view of the wool card delivery device of this embodiment. The figures 1, 2, 3, 4, 5 and 6 belong to automatic feeding parts. Two independent channels are designed to transfer the dailies to two delivery discs, respectively. When four hair pieces fall down, the hair pieces can fall down from pipelines above the hair piece baffle 3 and the hair piece baffle 4 respectively in two groups of two pieces, and the hair pieces can be blocked by the hair piece baffle in the rotating process of the disc and cannot fall down. When the delivery controller detects that the delivery tower stops rotating, the fluff plate baffle is controlled to move away, the friction wheels 5 which are arranged on each channel at intervals and rotate in the same direction drive the fluff plates, and the fluff plates falling from the upper part are sent to 2 adjacent fluff plate boxes 7 which are respectively corresponding to the two layers of delivery disks. Due to the shape of the hair piece box and the limitation of the hair piece cover plate 6 on the hair piece box, the hair pieces can be reliably stored in the hair piece box 7 of the delivery disc. The autoloading section will occupy 2 delivery box positions here. In this embodiment, the automatic feeding component adopts a friction wheel to drive the wool tops, and can also adopt a belt, pneumatic and free-falling mode to convey the wool tops to the place.
The delivery tower 20 has spokes 8 and a plurality of layers of delivery disks, which are fixed on the output shaft of the indexer 9 of the driver, on which a first layer of delivery disks 10 and a second layer of delivery disks 11 are provided, each layer being fixed with 128 pieces of fluff boxes arranged uniformly along the circumference. The shape of the hair piece box is similar to that of the hair pieces, the size of the hair piece box is slightly larger than that of the hair pieces, and each hair piece is horizontally arranged in the hair piece box. The bottom of the card box near the card rod is provided with a conical hole, each card box conical hole 13 is opposite to an air nozzle 14 arranged on the fixed bracket, and the delivery controller is arranged in the control box 12. The design of the taper hole is adopted, and the drainage effect can be adjusted by adopting a cylindrical hole, a square hole, a changeable hole and an irregular hole according to actual conditions. The shape of the hair piece box in the embodiment is similar to that of a hair piece, and the hair piece box can also be rectangular, oval, cylindrical and irregular so as to facilitate processing.
The delivery tower is driven by the driver to rotate, one circumference is divided into a plurality of graduations, the driver drives the delivery tower to rotate one graduation at a time, and each graduation corresponds to one delivery box. Thus, each time an index is rotated, the dailies in the delivery tray magazine are directed to the next delivery box location. In this embodiment, the feeding section occupies 3 delivery positions, and therefore, this embodiment is provided with 61 lint size delivery boxes.
The delivery controller 60 detects the rotation and stop sensor 15, detects which of the workprints in the workprint box has the same specification number as the delivery box number corresponding to the current position of the workprint box at the moment that the delivery tower stops rotating, and starts the corresponding air blowing device to blow the workprints with the same specification number as the delivery box number to the discharging pipe right opposite to the workprint box so as to be sent to the corresponding delivery box. The air nozzle is opposite to a conical hole at the rear part of the hair piece box for drainage, the position of the hair pieces in the hair piece box is determined, the hair pieces are guaranteed to be blown out from the hair piece box to the blanking pipe, and delivery work is reliably completed.
Claims (4)
1. A high-efficiency woollen sheet delivery device capable of delivering a plurality of woollen sheets simultaneously is characterized by comprising 6 parts, namely an automatic feeding part, a delivery tower, a driver, a delivery controller, a blowing device and a delivery box group;
the automatic feeding part is provided with a plurality of feather falling channels; a plurality of hair pieces are simultaneously transmitted to a delivery disc upper hair piece box of a delivery tower through a hair-feeding channel; in the rotating process of the delivery tower, the automatic feeding part can prevent the wool tops from being transferred to the wool top box; in the interval that the delivery tower stops rotating, the automatic feeding part reliably feeds the wool tops into the wool top box; wherein,
the delivery tower is formed by overlapping a plurality of layers of delivery disks, thereby forming a tower-shaped structure of the delivery disks, and the delivery towers rotate under the drive of the driver; the delivery disc is circular, and the edge of the circular ring is uniformly distributed with the burr boxes; the hair piece boxes are mutually independent, each hair piece box forms a space with closed periphery, an opening is arranged at the outer edge of the ring and is aligned to a blanking pipe leading to the delivery box, a hole is formed in the position, close to the bottom of the hair rod, of each hair piece box and is led to the inner edge of the hair piece box, and an air nozzle of the air blowing device is aligned to the hole;
the delivery box group comprises a plurality of delivery boxes and a discharging pipe leading to each delivery box; the delivery boxes are arranged in a circular shape, the outlets of the discharging pipes are aligned with the delivery boxes to form a circular shape, and the inlets of the discharging pipes are aligned with openings of the wool chip boxes on the delivery towers.
2. The wool patch delivery device of claim 1 wherein a drive is attached to the center of the delivery tower, the drive dividing a circumference into a plurality of divisions; each time the driver drives the delivery tower to rotate one position, the blanks in the blank box rotate to the position of the blanking pipe aligned with the next delivery box; after rotating for many times, the wool chip boxes complete a circular motion and point to all delivery boxes in sequence; between each revolution, there is a stall gap where delivery of the wool tips will occur.
3. The wool card delivery device of claim 1 wherein the delivery controller can detect activation and deactivation of the actuator; when the delivery controller detects the pause, the delivery controller judges whether the blanks in the magazine are aligned with the target delivery box, and if so, the delivery controller controls the corresponding air nozzles of the air blowing device to blow out air flow to blow out the blanks in the magazine and fall into the target delivery box.
4. The dais delivery device of claim 1, wherein the number of air nozzles of the blowing device is consistent with the number of dais boxes corresponding to all delivery positions; each air nozzle is aligned with the hole of the film box, and the film of the film box is reliably blown out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410560394.6A CN104386429B (en) | 2014-10-19 | 2014-10-19 | A kind of accurate delivery apparatus that can simultaneously deliver multiple workprint efficiently |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410560394.6A CN104386429B (en) | 2014-10-19 | 2014-10-19 | A kind of accurate delivery apparatus that can simultaneously deliver multiple workprint efficiently |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104386429A CN104386429A (en) | 2015-03-04 |
| CN104386429B true CN104386429B (en) | 2016-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410560394.6A Active CN104386429B (en) | 2014-10-19 | 2014-10-19 | A kind of accurate delivery apparatus that can simultaneously deliver multiple workprint efficiently |
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| CN (1) | CN104386429B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11033840B2 (en) | 2017-12-11 | 2021-06-15 | U.M.C., Inc. | Part separator cleaning apparatus |
| CN114682503B (en) * | 2022-02-14 | 2023-06-30 | 安徽太阳体育用品有限公司 | Feather piece slicing machine for badminton production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4988435A (en) * | 1987-10-30 | 1991-01-29 | Kabushiki Kaisha Yakult Honsha | Automatic sorting system |
| CN201120384Y (en) * | 2007-10-11 | 2008-09-24 | 姚锦州 | Feather separator |
| CN101690933A (en) * | 2009-09-15 | 2010-04-07 | 汕头市宏盛体育用品有限公司 | Device for automatically sorting feathers and sorting method |
| CN101704002A (en) * | 2009-09-11 | 2010-05-12 | 广东工业大学 | Semi-automatic measuring and sorting equipment for pinaculum of badminton |
| CN102950119A (en) * | 2011-08-30 | 2013-03-06 | 艾斯特国际安全技术（深圳）有限公司 | Card sorting device and automatic electric writing device with same |
| CN202823926U (en) * | 2012-09-28 | 2013-03-27 | 佛山市蓝箭电子股份有限公司 | Sorting and counting device for semiconductor test |
| CN203170606U (en) * | 2013-03-31 | 2013-09-04 | 浙江阮仕珍珠股份有限公司 | Discharging device of pearl color sorting system |
| CN203426071U (en) * | 2013-06-20 | 2014-02-12 | 辽阳泽华电子产品有限责任公司 | Automatic testing and sorting machine |
-
2014
- 2014-10-19 CN CN201410560394.6A patent/CN104386429B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4988435A (en) * | 1987-10-30 | 1991-01-29 | Kabushiki Kaisha Yakult Honsha | Automatic sorting system |
| CN201120384Y (en) * | 2007-10-11 | 2008-09-24 | 姚锦州 | Feather separator |
| CN101704002A (en) * | 2009-09-11 | 2010-05-12 | 广东工业大学 | Semi-automatic measuring and sorting equipment for pinaculum of badminton |
| CN101690933A (en) * | 2009-09-15 | 2010-04-07 | 汕头市宏盛体育用品有限公司 | Device for automatically sorting feathers and sorting method |
| CN102950119A (en) * | 2011-08-30 | 2013-03-06 | 艾斯特国际安全技术（深圳）有限公司 | Card sorting device and automatic electric writing device with same |
| CN202823926U (en) * | 2012-09-28 | 2013-03-27 | 佛山市蓝箭电子股份有限公司 | Sorting and counting device for semiconductor test |
| CN203170606U (en) * | 2013-03-31 | 2013-09-04 | 浙江阮仕珍珠股份有限公司 | Discharging device of pearl color sorting system |
| CN203426071U (en) * | 2013-06-20 | 2014-02-12 | 辽阳泽华电子产品有限责任公司 | Automatic testing and sorting machine |
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| CN104386429A (en) | 2015-03-04 |
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