CN201020487Y - Starting sheet embossing leveling machine - Google Patents
Starting sheet embossing leveling machine Download PDFInfo
- Publication number
- CN201020487Y CN201020487Y CNU2007201043298U CN200720104329U CN201020487Y CN 201020487 Y CN201020487 Y CN 201020487Y CN U2007201043298 U CNU2007201043298 U CN U2007201043298U CN 200720104329 U CN200720104329 U CN 200720104329U CN 201020487 Y CN201020487 Y CN 201020487Y
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- CN
- China
- Prior art keywords
- roller
- bearing
- veins
- leveling
- dandy roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004049 embossing Methods 0.000 title claims description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 230000001133 acceleration Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 abstract description 6
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 210000003462 vein Anatomy 0.000 abstract 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 206010061619 Deformity Diseases 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 230000001815 facial effect Effects 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 208000032443 Masked facies Diseases 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
The utility model relates to a beginning pole piece veins pressing flat checking machine which is belong to non-ferrous metal mechanical equipment art. The machine includes a feeding roller, a veins pressing roller, a leveler, a refined correcting roller, a feed output roller, a rack, as well as a supporting device and a rotary device. The feeding roller and the veins pressing roller are connected on the bearing seat through a cone rolling bearing, the leveler and the refined correcting roller are connected with a moving beam through a sliding bearing, the moving beam is connected with a supporting seat through a sliding groove, the feed output roller is fixed on the bearing seat through the rolling bearing, these stick bearings are fixed in a supporting rack. The design is based on one pair of large roller diameter feeding roller for rolling and primary correcting and feeding, and then for veins pressing, the veins pressing roller uses the upper and lower roller veins roads concave and protruding interleaving, the quantity of the veins is increased by the rollers on the direction of the board width, the device is corrected flat by two groups levelers to be straight and rigid good film eventually.
Description
(1) technical field:
The utility model relates to a kind of non-ferrous metal metallurgy plant equipment, is the plant equipment of smoothing starting sheet in a kind of electrolytic non-ferrous metal technical process in order to embossing.
(2) technical background:
In the technology of copper electrolyzing refining, the preparation of minus plate comprises: starting sheet is peeled off, overall leveling, embossing smoothing and starting sheet, hanger and contact rod assembling.Prepare superior pole plate, it is good to guarantee that its vertical hanging, pole span in electrolytic cell accurately reach the conducting surface contact, thereby improves every production target, improves the quality of products.
Electrolysis process requires the pole plate in the electrolytic cell of packing into, and polar plate spacing promptly has certain glacing flatness at the whole plate face scope planted agent uniformity of pole plate.But with respect to positive plate, the thickness of starting sheet is thinner, has only 0.5-1mm, and area is bigger, nearly 1m
2Such large-area thin plate rigidity extreme difference, good, the poor flexibility of the plasticity of copper in addition is so starting sheet very easily is out of shape and rough phenomenon occurs.Moreover the reasons such as operating condition owing to producing often make the starting sheet periphery uneven, plate has been worn thin knurl (Bao Ding), and periphery is thin, the middle part is thick, or the thin right side of a upper-thin-lower-thick or a left side is thick, make the residual stress of entire plate face inhomogeneous, cause starting sheet to produce distortion such as warpage, wooden dipper song.The plate facial disfigurement will bring difficulty to the adjustment of electrolysis pole span, cause contacting and short circuit between same electrolytic cell inner anode and negative electrode sometimes, thereby influence the quality of cathode copper.Therefore, must in the starting sheet preparation process, handle, by corresponding processing, eliminate thin knurl, eliminate stress concentratedly, make the plate face smooth, and have certain rigid it.
At present, starting sheet plate facial disfigurement being handled the method that generally adopts both at home and abroad is that the roll-in leveling is handled: the roller with 2 to 3 pairs of big roller footpaths carries out just rectifying earlier, it is strong that essence is carried out with the staggered rollers of one group of 5 roller or 7 rollers or 9 rollers in the back, carry out embossed with 2 to 3 pairs of concavo-convex dandy rolls again, to reach shaping leveling purpose.The problem that this processing method exists, the one, the leveling combination is unreasonable; The 2nd, smart strong roller number is on the low side, and enhanced deformation is not enough, and stress is eliminated insufficient; The 3rd, first leveling, embossing again, the lines number is less, makes that the stress distribution inequality appears in the plate of leveling once more, and crooked or Texturized can not get eliminated, and distortion increases.Therefore, starting sheet after treatment still needs artificial clappers leveling.
(3) summary of the invention:
The purpose of this utility model provides a kind of starting sheet embossing levelling machine, take the concavo-convex staggered leveling roller of up-down rollers lines, the lines number increases by roller on plate width direction, and the plate face shrinks and compensated preferably when making embossing, reduce the concentrated distribution of stress, carry out leveling with two groups of leveling rollers at last.Obtain straight, the starting sheet of good rigidly.
Composition structure of the present utility model comprises feeding roller 1, the first dandy roll 2, the second dandy rolls 3, the three dandy rolls 4, leveling roller 5, smart roller 6, the discharge roller 7 rectified, frame 8, roller bearing 9, bearing block 10, entablature 11, spring 12 is regulated bolt 13, leveling roller bearing 14, moving beam 15, feeding roller bearing 16, first motor reducer, 17, the second motor reducers, 18, the three motor reducers 19.Feeding roller 1, first dandy roll 2, second dandy roll 3 is connected with bearing block 10 by cone rolling with the 3rd dandy roll 4, bearing block 10 is connected with roller bearing 9 by sliding guide groove, entablature 11 is fixed by bolts on the roller bearing 9, regulating bolt 13 is threaded with entablature 11, spring 12 is sleeved on to be regulated on the bolt 13, leveling roller 5 is connected with moving beam 15 by sliding bearing, moving beam links to each other with leveling roller bearing 14 by sliding guide groove, the smart roller 6 of rectifying is slidingly connected by sliding bearing and moving beam, discharge roller 7 is fixed on the bearing block 10 by rolling bearing, and bearing block is connected on the feeding roller bearing 16 by sliding guide groove; Roller bearing 9, leveling roller bearing 14,, feeding roller bearing 16, motor reducer 17,18 and 19 are fixed on the frame 8, the removable adjustment of motor reducer support, so that regulate chaindriven tensioning, each pair roller gear drive of feeding roller, dandy roll, up-down rollers spacing available adjustment bolt is regulated, and power adopts frequency control motor acceleration and deceleration device to drive, and reaches each pair of rollers with sprocket wheel again.
Its drive connection is: the power of first motor reducer 17 is delivered to the 3rd dandy roll 4 earlier by the chain transmission, is delivered to second dandy roll 3, first dandy roll 2, feeding roller 1 again.The up-down rollers of feeding roller and the 1st, 2,3 dandy rolls is by gear drive, the intermediate calender rolls of leveling roller 5 is passed in the power transmission chain transmission of second motor reducer 18, the power of intermediate calender rolls transmits to both sides respectively by gear drive, last moving beam leveling roller is a driven roll, the power of the 3rd motor reducer 19 passes to discharge roller earlier by the chain transmission, be delivered to the smart intermediate calender rolls of rectifying roller 6 again, the power of intermediate calender rolls transmits to both sides respectively by gear drive.
The design's starting sheet processing embossing levelling machine, employing be to roll just strongly earlier with the roller in a pair of big roller footpath, mainly play feeding, feeding and be used to eliminate the effect of plate bread fourth.After carry out embossing, with the rigidity of reinforcement plate face.The method of taking is, the up-down rollers lines is concavo-convex staggered, and the lines number increases by roller on plate width direction, and the plate face shrinks and compensated preferably when making embossing, reduces the concentrated distribution of stress, for follow-up leveling has reduced difficulty.Carry out leveling with two groups of leveling rollers at last.First group is that pony roll is directly aligned, and eliminating stress concentration, and obtains plate surface strengthening largely through recurvation plastic deformation repeatedly, strengthens rigidity.Second group is the smart aligning in big roller footpath, mainly is to make the plate face smooth, to reach the final purpose of processing.
The advantage that has of the design compared with prior art:
1) changed the former first leveling way of embossing again.Take the method for leveling behind the first embossing, eliminated the phenomenon of embossing redeformation like this, make starting sheet become more straight evenly.
2) at plate width direction, embossing launches to both sides gradually, and the plate contraction distortion is compensated preferably, and minimizing stress is concentrated and produced Texturized, changed whole in the past staggered several lines, the relatively poor situation of plate face rigidity of pressing simultaneously like this, made plate that better rigidity and even planarization be arranged.Dandy roll is a combined type, and lines has narrowed down and can adjust.
3) through the starting sheet behind the embossing, enter leveling mechanism, carry out the leveling of two groups of differential roller footpath rollers, it is good to obtain planarization, and the starting sheet that rigidity is enough satisfies production requirement preferably.Simultaneously, two groups of leveling rollers are identical with the frame size for connection, make two groups of sedan-chair plain-barreled rolls that interchangeability preferably be arranged.
4) adopt frequency control motor acceleration and deceleration device to drive owing to drive power, make embossing, leveling, transporting velocity regulate very convenient.
(4) description of drawings:
Fig. 1 is a front view, and 1 is feeding roller among the figure, and 2 is first dandy rolls, and 3 is second dandy rolls, and 4 is the 3rd dandy rolls, the 5th, and leveling roller, the 6th, smart roller, the 7th, discharge roller, the 15th, the moving beam rectified; Fig. 2 is a side view, and 8 is frames among the figure, the 9th, and roller bearing, the 10th, bearing block, the 11st, entablature, the 12nd, spring, the 13rd, regulate bolt, the 14th, leveling roller bearing, 16 feeding roller bearings, 17 is first motor reducers, and 18 is second motor reducers, and 19 is the 3rd motor reducers.
(5) specific embodiment:
In conjunction with the accompanying drawings the design is described further
The design comprises feeding roller 1, the first dandy roll 2, the second dandy rolls 3, the three dandy rolls 4 as shown in Figure 1, 2, leveling roller 5, smart roller 6, the discharge roller 7 rectified, frame 8, roller bearing 9, bearing block 10, entablature 11, spring 12 is regulated bolt 13, leveling roller bearing 14, moving beam 15, feeding roller bearing 16, first motor reducer, 17, the second motor reducers, 18, the three motor reducers 19.Feeding roller 1, first dandy roll 2, second dandy roll 3, the 3rd dandy roll 4 are connected with bearing block 10 by cone rolling, bearing block 10 is connected with roller bearing 9 by sliding guide groove, entablature 11 is by being bolted on the roller bearing 9, regulate bolt 13 and be threaded with entablature 11, spring 12 is sleeved on to be regulated on the bolt 13; Leveling roller 5 is connected with moving beam 15 by sliding bearing, and moving beam links to each other with leveling roller bearing 14 by sliding guide groove; The smart roller 6 of rectifying is slidingly connected by sliding bearing and moving beam; Discharge roller 7 is fixed on the bearing block 10 by rolling bearing, and bearing block is connected on the feeding roller bearing 16 by sliding guide groove; Roller bearing 9, leveling roller bearing 14,, feeding roller bearing 16, motor reducer 17,18,19 are fixed on the frame 8, and the removable adjustment of motor reducer support is so that regulate chaindriven tensioning; Each pair roller gear drive of feeding roller, dandy roll, up-down rollers spacing available adjustment bolt is regulated, and power adopts frequency control motor acceleration and deceleration device to drive, and reaches each pair of rollers with sprocket wheel again.
The diameter range of each roller: feeding roller is φ 250, and dandy roll is φ 150, and the leveling roller is φ 60, and smart strong roller is φ 70, and discharge roller is φ 150;
Motor power (output): P=5.5+2.2 * 2=9.9kW;
Material requirements: feeding roller is 45 steel (roller is rubber outward), and dandy roll is 45 steel, and the leveling roller is 45 steel, and smart strong roller is 45 steel, and discharge roller is 45 steel (roller is rubber outward).
Claims (2)
1. starting sheet embossing levelling machine, it is characterized in that: it comprises feeding roller (1), first dandy roll (2), second dandy roll (3), the 3rd dandy roll (4), leveling roller (5), the smart roller (6) of rectifying, discharge roller (7), frame (8), roller bearing (9), bearing block (10), entablature (11), spring (12), regulate bolt (13), leveling roller bearing (14), moving beam (15), feeding roller bearing (16), first motor reducer (17), second motor reducer (18), the 3rd motor reducer (19), feeding roller (1), first dandy roll (2), second dandy roll (3) is connected with bearing block (10) by cone rolling with the 3rd dandy roll (4), bearing block is connected with roller bearing (9) by sliding guide groove, and entablature (11) is fixed by bolts on the roller bearing (9), regulates bolt (13) and is threaded with entablature, spring (12) is sleeved on to be regulated on the bolt (13), leveling roller (5) is connected with moving beam (15) by sliding bearing, and moving beam links to each other with leveling roller bearing (14) by sliding guide groove, and the smart roller (6) of rectifying is slidingly connected by sliding bearing and moving beam, discharge roller (7) is fixed on the bearing block (10) by rolling bearing, bearing block is connected on the feeding roller bearing (16) by sliding guide groove, roller bearing (9), leveling roller bearing (14), feeding roller bearing (16), motor reducer (17), (18) and (19) be fixed on the frame (8).
2. starting sheet embossing levelling machine according to claim 1, it is characterized in that: described motor reducer support moves adjustment, so that regulate chaindriven tensioning, each pair roller gear drive of feeding roller, dandy roll, the up-down rollers spacing is regulated with regulating bolt, power adopts frequency control motor acceleration and deceleration device to drive, and reaches each pair of rollers with sprocket wheel again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201043298U CN201020487Y (en) | 2007-01-15 | 2007-01-15 | Starting sheet embossing leveling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201043298U CN201020487Y (en) | 2007-01-15 | 2007-01-15 | Starting sheet embossing leveling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201020487Y true CN201020487Y (en) | 2008-02-13 |
Family
ID=39087894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201043298U Expired - Fee Related CN201020487Y (en) | 2007-01-15 | 2007-01-15 | Starting sheet embossing leveling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201020487Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601993A (en) * | 2012-03-02 | 2012-07-25 | 无锡佳泰科技有限公司 | Extracting knurling device for film blowing machine |
| CN104328459A (en) * | 2014-12-03 | 2015-02-04 | 杭州帝洛森科技有限公司 | Embossed flattened rigidity-reinforced electrolytic electrode plate and preparation method thereof |
| CN105251808A (en) * | 2015-10-26 | 2016-01-20 | 昆明理工大学 | Method for correcting pendency and rigidity of copper starting sheet |
| CN106623560A (en) * | 2016-11-25 | 2017-05-10 | 昆明理工大学 | Metal sheet embossing rough rectification device |
| CN111872185A (en) * | 2020-07-29 | 2020-11-03 | 高邮市新潮自动化机械有限公司 | Crease-resistant formula metal lath multistage coining press |
-
2007
- 2007-01-15 CN CNU2007201043298U patent/CN201020487Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601993A (en) * | 2012-03-02 | 2012-07-25 | 无锡佳泰科技有限公司 | Extracting knurling device for film blowing machine |
| CN104328459A (en) * | 2014-12-03 | 2015-02-04 | 杭州帝洛森科技有限公司 | Embossed flattened rigidity-reinforced electrolytic electrode plate and preparation method thereof |
| CN105251808A (en) * | 2015-10-26 | 2016-01-20 | 昆明理工大学 | Method for correcting pendency and rigidity of copper starting sheet |
| CN105251808B (en) * | 2015-10-26 | 2018-08-10 | 昆明理工大学 | A method of correction copper starting sheet pendency degree and rigidity |
| CN106623560A (en) * | 2016-11-25 | 2017-05-10 | 昆明理工大学 | Metal sheet embossing rough rectification device |
| CN111872185A (en) * | 2020-07-29 | 2020-11-03 | 高邮市新潮自动化机械有限公司 | Crease-resistant formula metal lath multistage coining press |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080213 Termination date: 20110115 |