CN206415489U - A kind of new automatic roll-forming equipment - Google Patents
A kind of new automatic roll-forming equipment Download PDFInfo
- Publication number
- CN206415489U CN206415489U CN201720043459.9U CN201720043459U CN206415489U CN 206415489 U CN206415489 U CN 206415489U CN 201720043459 U CN201720043459 U CN 201720043459U CN 206415489 U CN206415489 U CN 206415489U
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- China
- Prior art keywords
- roller
- roll
- disk roller
- smoothing
- roll wheel
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- Expired - Fee Related
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Abstract
The utility model discloses a kind of new automatic roll-forming equipment, with a plurality of production line, production line includes smoothing roller set, left and right aligning gear, shaping roller group, correction roller set, shut-off mechanism, sheet metal enters smoothing roller set from bin, smoothing roller set is smoothed to sheet metal, subsequently into left and right aligning gear, left and right aligning gear adjustment material or so aligning gear, make sheet material all the time in disk roller centre position, subsequently into shaping roller group, after disk roller roll-forming by multigroup gradual change, required section type shape is obtained.The beneficial effects of the utility model：This equipment can produce the part in two kinds of sections, and shape, the size in section, the thickness of material are all identical, but can be different materials；The sectional dimension accurate stable of roll-forming, uniformity is good；Roll-forming equipment can be produced incessantly, efficiency high；Computer control cut-out, the position of punching, can obtain different length, the part of different hole positions.
Description
Technical field
The utility model is related to roll-forming production line correlative technology field, and in particular to one kind is new automatic to be rolled into
Type equipment.
Background technology
Nowadays, mechanical-moulded field is continued to develop so that increasing sheet-forming machine comes out, these plate formings
Have what sheet material can well be molded in machine, subsequently also without reprocessing；Or will be processed not simultaneously in same sheet material
The sheet-forming machine of similar shape also has a small amount of appearance, but because of structure limitation, can process difference in same sheet material simultaneously
Shape and also sheet-forming machine that each shape can again be well molded do not find but.
In the prior art, there is a kind of roll-forming production line, it mainly includes the discharging frame set gradually, feeding smoothing
Mechanism, roller pressing forming machine, shearing device and doffer, during its work, roll bending plate loads on discharging frame, plate termination feeding
Straightening mechanism is smoothed, and then plate sequentially enters roller pressing forming machine shaping, is cut off after shaping through shearing device, then is fallen in blanking dress
Put, it is necessary to be processed in addition in the equipment of punching or drilling, due to plate when the plate of these shapings is punched out processing
Material has been deformed, and certain difficulty is brought to punching processing；Because plate is continuous, plate shaping processing before cutting
When, its direction of motion is level, and punching processing is perpendicular to Sheet Metal Processing, and both motions are interfered, therefore,
Synchronous on-line machining can not be realized；Also there are some on-line machining equipment in the prior art, but its work is batch (-type), example
Such as, when horizontal movement is processed, gap is paused a period of time, carries out the processing of vertical direction, horizontal direction is then carried out again
Motion；It is disadvantageous in that：This processing mode speed is slow, there is pause, and braking is frequent, high energy consumption.
Utility model content
The purpose of this utility model is to improve process velocity there is provided one kind to make up the deficiencies in the prior art, simultaneously
The new automatic roll-forming equipment of high accuracy processing can be achieved.
In order to reach the purpose of this utility model, technical scheme is as follows：
A kind of new automatic roll-forming equipment, with frame, it is characterised in that the frame is provided with a plurality of parallel
The roll-forming production line of setting, according to the technological process of production：Roll-forming production line includes smoothing roller set, left and right school successively
Positive mechanism, shaping roller group, correction roller set, shut-off mechanism, described smoothing roller are located at whole production line foremost,
Smoothing roller set includes two rows smoothing disk roller setting up and down, and coiled material is passed through in the middle of two rows smoothing disk roller；
The left and right aligning gear is located between smoothing roller set and shaping roller group, is walking in the middle of the aligning gear of left and right
The track of coiled material, the spacing that track both sides are provided between guardrail, guardrail is adjustable,
The shaping roller group is rearranged by multigroup shaping roller, and the upper roller worked in coordination is included per composing type disk roller
Wheel and lower roll wheel, between upper roll wheel and lower roll wheel have roll-in coiled material forming area, forming area have by-level section,
The changeover portion of both sides horizontal segment and connection by-level section and both sides horizontal segment,
Along coiled material direct of travel：Since the first composing type disk roller, the structure of upper roll wheel and lower roll wheel is gradually changed, and
So that：There is obtuse angle, the changeover portion to a certain composing type disk roller afterwards between the changeover portion and horizontal segment of first composing type disk roller
It is vertical with horizontal segment,
The correction roller set includes two rows correction disk roller setting up and down, and the coiled material after shaping is from two rows correction disk roller
Between pass through.
Preferably, between shut-off mechanism and correction roller set provided with encoder, encoder connection computer and by
Computer is controlled.
Preferably, the lower roll wheel is driving wheel, and upper roll wheel is driven pulley, and the end of upper roll wheel is engaged with lower roll wheel end
Connection；The sidepiece of the frame is provided with motor, and motor drives the lower roll wheel to rotate.
Preferably, the left and right aligning gear also includes fixed plate, and fixed plate is arranged on the outside of guardrail and fixed,
The sidepiece of guardrail is connected with bolt, and bolt is tightened through fixed plate and by nut.
Preferably, the mated condition between the two rows correction disk roller, with last composing type in shaping roller group
The mated condition of disk roller is identical.
Preferably, lower row's smoothing disk roller quantity smooths disk roller quantity, and two rows more than upper row in smoothing roller set
Smoothing disk roller shift to install.
Preferably, lower row's correction disk roller quantity corrects disk roller quantity more than upper row in the correction roller set, and up and down
The correction disk roller of two rows is shifted to install.
Preferably, in addition to hydraulic station, hydraulic station located at the side of shut-off mechanism and provides cut-out power to shut-off mechanism.
Preferably, in every roll-forming production line, the by-level section of forming area, both sides horizontal segment, Yi Jilian
The changeover portion for connecing by-level section and both sides horizontal segment can be with identical or difference.
First group there is changeover portion that composing type disk roller vertical with horizontal segment, the spacing between its upper roll wheel and lower roll wheel
More than the spacing in previous group shaping roller between upper roll wheel and lower roll wheel.
The utility model has the advantage that：
The section of roll-forming is fixed shape, and this equipment is two-wire, can produce the part in two kinds of sections, the shape in section
Shape, size, the thickness of material are all identical, but can be different materials；The sectional dimension accurate stable of roll-forming, uniformity
It is good；Roll-forming equipment can be produced incessantly, efficiency high；Computer control cut-out, the position of punching, can obtain different length
Degree, the part of different hole positions.
Brief description of the drawings
Fig. 1 is the structural representation of the full-automatic roll-forming equipment of the utility model.
Fig. 2 is the top view of the full-automatic roll-forming equipment of the utility model.
Fig. 3 is the front view of the full-automatic roll-forming equipment of the utility model.
Fig. 4 is Fig. 1 left view structural representation；
Fig. 5 is the product structure schematic diagram that A lines are produced；
Fig. 6 is the product structure schematic diagram that B lines are produced；
Fig. 7 is the structural representation of left and right aligning gear in Fig. 1；
Fig. 8 is the schematic diagram of shaping roller structure gradual change in shaping roller group；
Fig. 9 is corresponding web-shaped gradual change schematic diagram.
Embodiment
The utility model is further described with reference to embodiment, but protection domain of the present utility model not only office
It is limited to embodiment.
With reference to shown in Fig. 1-Fig. 4, a kind of new automatic roll-forming equipment, with frame 1, is set parallel in frame 1
There is a plurality of roll-forming production line, in the present embodiment with two, respectively A production lines 2 and B production lines 3.Wherein A is produced
The structure of line 2 and B production lines 3, when the structure of two production lines is different, can produce different knots with identical or difference
The section bar of structure.
According to the technological process of production：Every roll-forming production line includes smoothing roller set 21, left and right correction machine successively
Structure 22, shaping roller group 23, correction roller set 24, encoder 205 and shut-off mechanism 25.Described smoothing roller 21 is located at whole
Production line foremost, in the middle of the smoothing disk roller of two rows wear by including two rows setting up and down smoothing disk roller 201, coiled material
Cross.The quantity for smoothing two rows smoothing disk roller 201 in roller set 21 can be preferably different with identical or difference, at this
In embodiment, lower row's smoothing disk roller 201 quantity is more than upper row and smooths the quantity of disk roller 201, and the smoothing disk roller of two rows is wrong
Position is set, wherein lower row has 4 smoothing disk rollers 201, upper row has 3 smoothing disk rollers 201, on horizontal level：Upper row's
Smooth disk roller 201 corresponding between the two neighboring smoothing disk roller 201 of lower row.
With reference to shown in Fig. 7, left and right aligning gear 22 is located between smoothing roller set 21 and shaping roller group, for adjusting volume
The left and right directions position of material.It is the track 202 of walking coiled material in the middle of left and right aligning gear 22, the both sides of track 202 are provided with guardrail
221, the spacing between guardrail 221 is adjustable.Left and right aligning gear 22 also includes fixed plate 222, and fixed plate 222 is arranged on guardrail
221 outside and fixed, the sidepiece of guardrail 221 is connected with bolt 223, and bolt 223 is twisted through fixed plate and by nut
Tightly.When needing regulation guardrail spacing to make, nut is twisted and sent, guardrail is pulled toward both sides by bolt 223 or guardrail is inwardly pushed away, makes shield
Spacing increase or reduction, then tighten nut between column.By adjusting the spacing between guardrail, different in width can be directed to
Coiled material carry out positioning regulation.
With reference to shown in Fig. 8, shaping roller group 23 is rearranged by multigroup shaping roller 203, is wrapped per composing type disk roller 203
The upper roll wheel 2033 and lower roll wheel 2034 worked in coordination are included, the shaping area of roll-in coiled material is formd between upper roll wheel and lower roll wheel
Domain, forming area has by-level section 2031, both sides horizontal segment 2035 and connection by-level section and both sides horizontal segments
Changeover portion 2032.Along coiled material direct of travel：Since the first composing type disk roller, the structure of upper roll wheel and lower roll wheel gradually becomes
Change, and cause：There is obtuse angle between the changeover portion 2032 and horizontal segment of first composing type disk roller, a certain group afterwards is tapered to
The changeover portion 2032 of shaping roller is vertical with horizontal segment, and follow-up a few composing type disk rollers continue to keep identical structure (mistake
Cross section 2032 vertical with horizontal segment).Fig. 8 merely illustrates the gradual change state of part shaping roller, in the present embodiment, a total of 12
Composing type disk roller, wherein the structure and state of last four composing types disk roller are identicals.
In every roll-forming production line, the by-level section 2031 of forming area, both sides horizontal segment 2035, Yi Jilian
The changeover portion 2032 for connecing by-level section and both sides horizontal segment can be with identical or difference.If all identical, then produce type
The shape of material is also identical, conversely, then producing different size and the product of shape.In the present embodiment, it is different, enters
And the part of different cross section can be produced, as shown in Figure 5 and Figure 6.
First group there is that the composing type disk roller vertical with horizontal segment of changeover portion 2032, its upper roll wheel 2033 and lower roll wheel
Spacing between 2034 is more than the spacing in previous group shaping roller between upper roll wheel and lower roll wheel.C regions as shown in Figure 3
In, in latter one shaping roller, the spacing increase between upper roll wheel 2033 and lower roll wheel 2034, because, with reference to Fig. 9 institutes
Show, in coiled material forming process, bottom width L1 (width of by-level section 2031) and the length of changeover portion 2032 are constant
, but its height H is becoming big, therefore, before shaping, in two adjacent groups shaping roller, upper roll wheel 2033 and lower roll wheel
Spacing between 2034 is become larger with H increase.
Correcting roller set 24 includes two rows correction disk roller 204 setting up and down, and the coiled material after shaping corrects disk roller from two rows
Centre is passed through.The quantity for correcting two rows correction disk roller 204 in roller set 24 can be with identical or difference, preferably not
Together, in the present embodiment, lower row's correction disk roller 204 quantity is more than the upper row correction quantity of disk roller 204, and the correction of two rows
Disk roller 204 is shifted to install, wherein lower row has 4 correction disk rollers 204, upper row has 3 correction disk rollers 204, in horizontal level
On：The correction disk roller 204 of upper row is corresponding between the two neighboring correction disk roller 204 of lower row.
Also, the mated condition between two rows correction disk roller 204, with last composing type disk roller in shaping roller group
Mated condition in 203 between upper roll wheel and lower roll wheel is identical.Because once after shaping it is necessary to keeping the completed state of coiled material.
And the mated condition between two rows correction disk roller 204, the shape with expected production product is completely the same, even from
Coiled material in shaping roller group out does not comply fully with product standard, also has quilt after some deviations, corrected disk roller 204
Correction, makes final products comply fully with requirement.After the corrected wheel correction in section being molded, more stablized, accurately
Section.
In the present invention, lower roll wheel 2034 is driving wheel, and upper roll wheel 2033 is driven pulley, the end of upper roll wheel and lower roll wheel
End engagement connection.The sidepiece of frame 1 is provided with motor 4, and motor 4 drives the lower roll wheel to rotate, and then drives upper roller
Wheel is rotated.
Also include hydraulic station 5, hydraulic station 5 located at the side of shut-off mechanism 25 and provides cut-out power to shut-off mechanism.Liquid
Pressure station 5 includes drive motor 501, hydraulic pump 502, valve 503, and described drive motor 501 is located at the leftmost side, hydraulic pump
Position 502 is in upper right side, and valve 503 is located at lower right, and drive motor 501 drives oil pump rotation, and pump is beaten from fuel tank after oil suction
Oil, mechanical energy is converted into the pressure energy of hydraulic oil, so as to provide energy for production line.
Provided with encoder 205 between shut-off mechanism 25 and correction roller set 24, the connection computer of encoder 205 and
By computer control.The instruction that shut-off mechanism 25 is sent according to computer is punched out, rupturing operation, can obtain different length,
The part of different hole positions.Required according to the difference of part, perforating die can make a compound die with knife edge die and be placed on roll-forming not
Exit is held, perforating die can be also placed on to the center section of roll-forming.Encoder 205 is according to product preset length, interval one
Fix time and product is encoded.
When described production line works, sheet metal enters smoothing roller set 21 from bin, and smoothing roller set 21 is to metal
Sheet material is smoothed, and subsequently into left and right aligning gear 22, the adjustment material of left and right aligning gear 22 or so aligning gear makes sheet material
All the time in disk roller centre position, subsequently into shaping roller group 23, after the disk roller roll-forming by multigroup gradual change, needed for obtaining
Section type shape, after the corrected wheel correction in the section that has been molded, more stablized, accurate section, cut off perforating press
The instruction that structure is sent according to computer is punched out, rupturing operation, can obtain different length, the part of different hole positions.
Finally it should be noted that：Above example only not limits the utility model and retouched to illustrate the utility model
The technical scheme stated, therefore, although this specification the utility model is had been carried out with reference to each above-mentioned embodiment it is detailed
Illustrate, still, it will be understood by those within the art that, still the utility model can be modified or equally replaced
Change, and technical scheme that all do not depart from spirit and scope of the present utility model and its improvement, it all should cover new in this practicality
In the right of type.
Claims (10)
1. a kind of new automatic roll-forming equipment, with frame (1), it is characterised in that the frame provided with it is a plurality of simultaneously
The roll-forming production line that row is set, according to the technological process of production：Roll-forming production line successively include smoothing roller set (21),
Left and right aligning gear (22), shaping roller group (23), correction roller set (24), shut-off mechanism (25), described smoothing disk roller
(201) it is located at whole production line foremost,
Smoothing roller set (21) includes two rows smoothing disk roller (201) setting up and down, and coiled material is passed through in the middle of two rows smoothing disk roller；
The left and right aligning gear (22) is located between smoothing roller set (21) and shaping roller group, is in the middle of the aligning gear of left and right
The track (202) of walking coiled material, the spacing that track both sides are provided between guardrail (221), guardrail is adjustable,
The shaping roller group is rearranged by multigroup shaping roller (203), includes working in coordination per composing type disk roller (203)
Upper roll wheel (2033) and lower roll wheel (2034), between upper roll wheel and lower roll wheel have roll-in coiled material forming area, shaping
Region has by-level section (2031), both sides horizontal segment (2035) and connection by-level section and the mistake of both sides horizontal segment
Section (2032) is crossed,
Along coiled material direct of travel：Since the first composing type disk roller, the structure of upper roll wheel and lower roll wheel is gradually changed, and is made
：Between the changeover portion and horizontal segment of first composing type disk roller have obtuse angle, to after a certain composing type disk roller changeover portion with
Horizontal segment is vertical,
The correction roller set (24) includes two rows correction disk roller (204) setting up and down, and the coiled material after shaping is corrected from two rows
Passed through in the middle of disk roller.
2. new automatic roll-forming equipment according to claim 1, it is characterised in that in shut-off mechanism (25) and school
Provided with an encoder (205) between positive roller set (24), encoder (205) connects computer and by computer control.
3. new automatic roll-forming equipment according to claim 1, it is characterised in that the lower roll wheel is actively
Wheel, upper roll wheel is driven pulley, and the end of upper roll wheel is connected with the engagement of lower roll wheel end；The sidepiece of the frame is provided with motor
(4), motor drives the lower roll wheel to rotate.
4. new automatic roll-forming equipment according to claim 1, it is characterised in that the left and right aligning gear is also
Including fixed plate (222), fixed plate is arranged on the outside of guardrail and fixed, and the sidepiece of guardrail is connected with bolt (223), spiral shell
Bolt is tightened through fixed plate and by nut.
5. new automatic roll-forming equipment according to claim 1, it is characterised in that the two rows correction
Mated condition between disk roller (204) is identical with the mated condition of last composing type disk roller (203) in shaping roller group.
6. new automatic roll-forming equipment according to claim 1, it is characterised in that under in smoothing roller set (21)
Row's smoothing disk roller (201) quantity is more than upper row and smooths disk roller (201) quantity, and the smoothing disk roller of two rows is shifted to install.
7. new automatic roll-forming equipment according to claim 1, it is characterised in that the correction roller set (24)
In lower row's correction disk roller (204) quantity be more than upper row and correct disk roller (204) quantity, and the correction disk roller dislocation of two rows is set
Put.
8. new automatic roll-forming equipment according to claim 1, it is characterised in that also including hydraulic station (5), liquid
Pressure station located at the side of shut-off mechanism (25) and provides cut-out power to shut-off mechanism.
9. new automatic roll-forming equipment according to claim 1, it is characterised in that in every roll-forming production
In line, the by-level of forming area section (2031), both sides horizontal segment (2035) and connection by-level section and both sides level
The changeover portion (2032) of section can be with identical or difference.
10. new automatic roll-forming equipment according to claim 1, it is characterised in that first group changeover portion occurs
That composing type disk roller vertical with horizontal segment, the spacing between its upper roll wheel and lower roll wheel is more than upper roller in previous group shaping roller
Spacing between wheel and lower roll wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720043459.9U CN206415489U (en) | 2017-01-14 | 2017-01-14 | A kind of new automatic roll-forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720043459.9U CN206415489U (en) | 2017-01-14 | 2017-01-14 | A kind of new automatic roll-forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206415489U true CN206415489U (en) | 2017-08-18 |
Family
ID=59572400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720043459.9U Expired - Fee Related CN206415489U (en) | 2017-01-14 | 2017-01-14 | A kind of new automatic roll-forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206415489U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734573A (en) * | 2017-01-14 | 2017-05-31 | 上海西屋开关有限公司 | A kind of new automatic roll-forming equipment |
| CN108555095A (en) * | 2018-06-08 | 2018-09-21 | 衢州天能工具有限公司 | Forming device |
| CN110293158A (en) * | 2019-07-04 | 2019-10-01 | 宁波钢导办公家具有限公司 | A kind of roller head machine endured for processing bed |
| CN110421349A (en) * | 2019-07-04 | 2019-11-08 | 宁波钢导办公家具有限公司 | It is a kind of for processing the roller head machine of bed column |
-
2017
- 2017-01-14 CN CN201720043459.9U patent/CN206415489U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734573A (en) * | 2017-01-14 | 2017-05-31 | 上海西屋开关有限公司 | A kind of new automatic roll-forming equipment |
| CN108555095A (en) * | 2018-06-08 | 2018-09-21 | 衢州天能工具有限公司 | Forming device |
| CN110293158A (en) * | 2019-07-04 | 2019-10-01 | 宁波钢导办公家具有限公司 | A kind of roller head machine endured for processing bed |
| CN110421349A (en) * | 2019-07-04 | 2019-11-08 | 宁波钢导办公家具有限公司 | It is a kind of for processing the roller head machine of bed column |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170818 Termination date: 20200114 |