Burner, air duct, gas passage construction method in the recuperative heater furnace wall
Technical field
The present invention relates to the construction method of burner, air duct and gas passage in a kind of both sides furnace wall of recuperative heater.
Background technology
The high hot swapping that reclaims of heat accumulating type is the energy-conserving and environment-protective advanced technology that state key advances, and the patent No. 92238591.2, name are called the patented technology of " waste heat is entirely from the recovery type industrial furnace " and are promoting the use of gradually.Adopt this technology, air (coal gas) can be preheating to when only hanging down 100 ℃ of left and right sides than furnace temperature and participate in burning, the toxic emission temperature only is 150 ℃.The combustion system that this type of furnace adopts the heat storage tank of domestic original creation to combine with group formula burner, make combustion flame be one side fire curtain, mobile, turnup in stove, form uniform, the stable temperature field of both sides furnace wall to furnace roof, furnace bottom one integrated mass, the workpiece that is heated is tightly surrounded wherein, very equably workpiece is heated.Fundamentally reduce the energy consumption of stove, improved the thermal efficiency of stove greatly.Because of the raising of thermal efficiency of heating furnace, the blast furnace gas that the combustion heat value that former many steel mills do not make full use of is on the low side etc. can be widely used.Save the energy greatly, improved environment.This type of furnace is novel energy-conserving, the environmental protection heating furnace of country's emphasis popularization at present.
Burner, air duct, gas passage have been arranged in groups in the both sides furnace wall of recuperative heater.The cross section of air duct, gas passage is inverted L shape and arranges that length is about 3 meters generally all less than 400 * 400mm.The heating furnace furnace wall is formed by the refractory matter cast.When construction, coal gas, air duct template should guarantee the design size of furnace wall in the furnace wall, consider again construction finish rear pattern plate dismounting (because of channel cross-section too little, the operating personnel can't enter at all), so installing and removing of air (flue gas), gas passage template is the critical process of furnace wall construction, template to install and remove difficulty bigger, promptly burner, air duct, the construction method complexity of gas passage, the difficulty in the both sides furnace wall of existing recuperative heater is bigger.
Summary of the invention
The object of the present invention is to provide burner, air duct, gas passage construction method in a kind of recuperative heater furnace wall, this method have technology simply, characteristics easily and efficiently.
To achieve these goals, technical scheme of the present invention is: burner, air duct, gas passage construction method in the recuperative heater furnace wall is characterized in that it comprises the steps:
1). draw the template figure of burner, air duct, gas passage in the furnace wall according to the burner in the both sides furnace wall of recuperative heater, air duct, gas passage design size; Cavity type template by template figure makes burner, air duct, gas passage with the PVC material adopts between the PVC material of cavity type template to be welded to connect;
2). during construction the cavity type template of burner, air duct, gas passage is transported in the both sides furnace wall of recuperative heater, by the cavity type template of the fixed-site burner of design drawing requirement, air duct, gas passage, pour into a mould the refractory matter construction then;
3). the cast refractory matter construction rear chamber formula template that finishes needn't be removed, when recuperative heater oven drying temperature during greater than PVC material ignition temperature, the PVC material is made the cavity type template spontaneous combustion of burner, air duct, gas passage, forms burner, air duct, gas passage.
The thickness of described PVC material is 5-15mm.
The present invention adopts said method, and the construction cavity type template that back PVC material makes burner, air duct, gas passage that finishes needn't be removed, because of PVC mould material burning-point is 185 ℃, well below oven drying temperature, and after the scaling loss residue less than 7%; When adding the recuperative heater oven drying temperature greater than PVC material ignition temperature, the PVC material is made the cavity type template spontaneous combustion of burner, air duct, gas passage, and its residue is also taken away because of flow of flue gas, forms burner, air duct, gas passage; This method have technology simply, characteristics easily and efficiently, guaranteed the cleaning of air duct, gas passage simultaneously.
Description of drawings
Fig. 1 is the sectional view of existing recuperative heater furnace wall
Fig. 2 is the sectional drawing of existing recuperative heater furnace wall
Fig. 3 is the cavity type template figure that PVC material of the present invention is made burner, air duct
The specific embodiment
As shown in Figure 1 and Figure 2, recuperative heater adopts existing waste heat entirely from the recovery type industrial furnace, has arranged burner, air duct, gas passage in groups in the both sides furnace wall of recuperative heater; Among Fig. 1, Fig. 2: 1-furnace wall, 2-air duct (exhaust gases passes), 3-gas passage, 4-burner.
Burner, air duct, gas passage construction method in the recuperative heater furnace wall, it comprises the steps:
1). draw the template figure of burner, air duct, gas passage in the furnace wall according to the burner in the both sides furnace wall of recuperative heater, air duct, gas passage design size; Cavity type template (as shown in Figure 3, burner cavity type template 6 is one with 5 welderings of air duct cavity type template) by template figure makes burner, air duct, gas passage with the PVC material adopts between the PVC material of cavity type template to be welded to connect; The thickness of described PVC material is 5-15mm, guarantees the intensity of template.
2). during construction the cavity type template of burner, air duct, gas passage is transported in the both sides furnace wall of recuperative heater, cavity type template by the fixed-site burner of design drawing requirement, air duct, gas passage, pour into a mould the refractory matter construction then, note during construction vibrating, prevent that vibrating head from shattering and mobile cavity type template.
3). the cast refractory matter construction rear chamber formula template that finishes needn't be removed, when recuperative heater oven drying temperature during greater than PVC material ignition temperature, the PVC material is made the cavity type template spontaneous combustion of burner, air duct, gas passage, forms burner, air duct, gas passage.