CN105423750A - Aluminum melting furnace - Google Patents
Aluminum melting furnace Download PDFInfo
- Publication number
- CN105423750A CN105423750A CN201511026953.6A CN201511026953A CN105423750A CN 105423750 A CN105423750 A CN 105423750A CN 201511026953 A CN201511026953 A CN 201511026953A CN 105423750 A CN105423750 A CN 105423750A
- Authority
- CN
- China
- Prior art keywords
- hearth
- burner hearth
- regenerator
- combustion
- communicated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
- F27B2014/146—Recuperation of lost heat, e.g. regenerators
Abstract
The invention discloses an aluminum melting furnace which comprises a melting furnace hearth, wherein a furnace mouth and a combustor which is used for mixing air and fuel gas to obtain combustible mixed gas and jetting the combustible mixed gas into the hearth from the furnace mouth for combustion are arranged before the hearth; waste gas generated after combustion of the combustible mixed gas in the hearth enters a smoke exhaust pipeline, and is induced into a chimney via an induced draft fan for emission; a hearth flame equalizing and combustion energy-saving device is arranged between the smoke exhaust pipeline and the hearth; secondary air-waste gas inlets/outlets are formed in the left side wall and the right side wall of the hearth respectively, and communicated with regenerative chambers respectively; each regenerative chamber comprises an enclosed shell; heat retainers are arranged in the enclosed shells; the two regenerative chambers are communicated with a secondary air blower or the smoke exhaust pipeline via corresponding three-way switching valves. The aluminum melting furnace has the advantages that the combustion temperature in the hearth is uniform; the service life is long; energy is saved; the environment is protected; the melting quality is high.
Description
Technical field
The present invention relates to a kind of aluminium melting furnace.
Background technology
The development of various Energy Saving for Industrial Furnace technology, all have passed through used heat and do not utilize two stages starting with used heat to utilize, aluminium melting furnace is like this equally.The most original aluminium melting furnace does not have waste heat recovery plant, and stove exit gas takes away a large amount of heat energy, and heat loss is very large, and the thermal efficiency of stove is below 30%.Through development afterwards, have employed the device-air preheater (or claim air heat exchanger) reclaiming used heat on flue at large and carry out the heat that recovery furnace exit gas takes away, flue-gas temperature can be reduced, increase the temperature entering the combustion air of burner hearth, reach certain energy-saving effect, but it reclaims the limited amount of heat, and the life-span is short, maintenance difficult.
The heat-accumulating burner arranged in pairs generally used now, reach the effect of significantly economize energy, but for 24 hours quantity-produced smelting furnaces, burner position, furnace wall local temperature is too high, burner hearth inside also forms localized hyperthermia close to burner position simultaneously, smelting furnace is shortened service life greatly, and part aluminium liquid scaling loss is serious, increases maintenance cost and drops into.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of aluminium melting furnace, and it has burner hearth combustion homogeneous temperature, long service life, energy-conserving and environment-protective, smelting quality high.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of aluminium melting furnace, comprise smelting furnace burner hearth, smelting furnace burner hearth front is provided with fire door, for carrying out proportioning to air and combustion gas, and the flammable mist formed after proportioning is sprayed into by fire door the burner that burner hearth carries out burning, the waste gas that flammable mist produces after burner hearth combustion enters smoke discharging pipe, and suck smoke stack emission by air-introduced machine, furnace flame harmonious combustion energy saver is provided with: be respectively equipped with auxiliary air-waste gas at the left side wall of smelting furnace burner hearth and right side wall and import and export between smoke discharging pipe and burner hearth, two auxiliary air-waste gas are imported and exported and are communicated with regenerator respectively, regenerator comprises closed shell, heat storage is provided with in closed shell, two regenerator three-way switch valve of respectively hanging oneself is communicated with secondary blower or smoke discharging pipe selectively.
The present invention improves further and is:
Furnace flame harmonious combustion energy saver is bilateral symmetry, the rear that the connected entrance be communicated with is positioned at regenerator is imported and exported with auxiliary air-waste gas, the connected entrance be communicated with three-way switch valve is positioned at the front of regenerator, and furnace flame harmonious combustion energy saver is bilateral symmetry.
The secondary blower be communicated with two three-way switch valves shares one.
Regenerator volume is 1/2 of smelting furnace combustion space.
The heat storage material be provided with in the closed shell of regenerator is honeycomb ceramic heat accumulator.
The beneficial effect adopting technique scheme to produce is:
The present invention is by regulating burner, the flammable mist imperfect combustion in burner hearth formed after making air and gas proportioning, combustion gas is superfluous, combustion gas and fraction normal temperature air are supplied by burner, the normal temperature air of fraction is mainly used in lighting of combustion gas, and unlit most combustion gas is dispersed evenly in burner hearth; Burning auxiliary air enters in stove by post-blast machine by regenerator by furnace flame harmonious combustion energy saver, heat storage in regenerator carries out preheating to auxiliary air, to reach energy-conservation object, the superfluous combustion gas that auxiliary air and burner spray is met and is burnt, combustion flame is banded around form, be looped around in whole burner hearth, solve the problem of the localized hyperthermia of different situations in aluminium melting furnace burner hearth in the past.Make each spot temperature in burner hearth even, thus extend the service life of aluminium melting furnace, effectively control the scaling loss of aluminum alloy melt.Furnace flame harmonious combustion energy saver is bilateral symmetry, the rear that the connected entrance be communicated with is positioned at regenerator is imported and exported with auxiliary air-waste gas, the connected entrance be communicated with three-way switch valve is positioned at the front of regenerator, and furnace flame harmonious combustion energy saver is bilateral symmetry.Rationally distributed, effectively can save and take up an area space, save construction cost, shorten pipeline distance, thus play energy-conservation object.The present invention has burner hearth combustion homogeneous temperature, long service life, energy-conserving and environment-protective, smelting quality high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In the accompanying drawings: 1, smelting furnace burner hearth; 2, burner; 3, smoke discharging pipe; 4, air-introduced machine; 5, chimney; 6, auxiliary air-waste gas is imported and exported; 7, regenerator; 7-1, heat storage; 8, three-way switch valve; 9, secondary blower; 10, gas pipeline; 11, an air blast.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.
Embodiment is as shown in Figure 1 known, the present embodiment comprises smelting furnace burner hearth 1, smelting furnace burner hearth 1 front is provided with fire door, for carrying out proportioning to air and combustion gas, and the flammable mist formed after proportioning is sprayed into by fire door the burner 2 that burner hearth carries out burning, the waste gas that flammable mist produces after burner hearth combustion enters smoke discharging pipe 3, and suck chimney 5 by air-introduced machine 4 and discharge, furnace flame harmonious combustion energy saver is provided with: be respectively equipped with auxiliary air-waste gas at the left side wall of smelting furnace burner hearth and right side wall and import and export 6 between smoke discharging pipe 3 and burner hearth 1, two auxiliary air-waste gas are imported and exported 6 and are communicated with regenerator 7 respectively, regenerator 7 comprises closed shell, heat storage 7-1 is provided with in closed shell, two regenerator 7 three-way switch valve 8 of respectively hanging oneself is communicated with secondary blower 9 or smoke discharging pipe 3 selectively.
Furnace flame harmonious combustion energy saver is bilateral symmetry, the rear that 6 connected entrances be communicated with are positioned at regenerator 7 is imported and exported with auxiliary air-waste gas, the connected entrance be communicated with three-way switch valve 8 is positioned at the front of regenerator 7, and furnace flame harmonious combustion energy saver is bilateral symmetry.
The secondary blower 9 be communicated with two three-way switch valves 8 shares one.
Regenerator 7 volume is 1/2 of smelting furnace burner hearth 1 volume.
The heat storage 7-1 material be provided with in the closed shell of regenerator 7 is honeycomb ceramic heat accumulator.
Operation principle and process:
The present invention is by regulating burner, the flammable mist imperfect combustion in burner hearth formed after making air and gas proportioning, combustion gas is superfluous, combustion gas and fraction normal temperature air are supplied by burner, the normal temperature air of fraction is mainly used in lighting of combustion gas, unburned most combustion gas is dispersed evenly in burner hearth, Secondary Air is imported and exported 6 through regenerator 7 by left side wall auxiliary air-waste gas by three-way switch valve 8 and is entered smelting furnace burner hearth 1 and to meet with superfluous combustion gas and burn by secondary blower, combustion flame is banded around form, be looped around in whole burner hearth, solve the problem of the localized hyperthermia of different situations in aluminium melting furnace burner hearth in the past.Make each spot temperature in burner hearth even, thus extend the service life of aluminium melting furnace, effectively control the scaling loss of aluminum alloy melt.The waste gas produced after burner hearth combustion imports and exports 6 through regenerator 7 and three-way switch valve 8, smoke discharging pipe 3 by right side wall auxiliary air-waste gas, and suck chimney 5 by air-introduced machine 4 and discharge, in the process, high-temp waste gas carries out heating energy storage to the heat storage 7-1 in regenerator 7; Auxiliary air is imported and exported 6 through regenerator 7 by right side wall auxiliary air-waste gas by three-way switch valve 8 enter smelting furnace burner hearth 1 when entering next circulation time secondary blower and to meet with superfluous combustion gas and burn, heat storage 7-1 in regenerator 7 carries out preheating to the auxiliary air entering smelting furnace burner hearth 1, to reach energy-conservation object.
Claims (5)
1. an aluminium melting furnace, comprise smelting furnace burner hearth (1), described smelting furnace burner hearth (1) front is provided with fire door, for carrying out proportioning to air and combustion gas, and the flammable mist formed after proportioning is sprayed into by fire door the burner (2) that burner hearth carries out burning, the waste gas that flammable mist produces after burner hearth combustion enters smoke discharging pipe (3), and suck chimney (5) discharge by air-introduced machine (4), it is characterized in that: between described smoke discharging pipe (3) and burner hearth (1), be provided with furnace flame harmonious combustion energy saver: be respectively equipped with auxiliary air-waste gas at the left side wall of described smelting furnace burner hearth and right side wall and import and export (6), described two auxiliary airs-waste gas is imported and exported (6) and is communicated with regenerator (7) respectively, described regenerator (7) comprises closed shell, heat storage (7-1) is provided with in described closed shell, described two regenerator (7) three-way switch valve (8) of respectively hanging oneself is communicated with secondary blower (9) or smoke discharging pipe (3) selectively.
2. a kind of aluminium melting furnace according to claim 1, it is characterized in that: described furnace flame harmonious combustion energy saver is bilateral symmetry, the rear that connected entrance that (6) be communicated with is positioned at regenerator (7) is imported and exported with auxiliary air-waste gas, the connected entrance be communicated with described three-way switch valve (8) is positioned at the front of regenerator (7), and described furnace flame harmonious combustion energy saver is bilateral symmetry.
3. a kind of aluminium melting furnace according to claim 1, is characterized in that: the secondary blower (9) be communicated with described two three-way switch valves (8) shares one.
4. a kind of aluminium melting furnace according to claim 1, is characterized in that: described regenerator (7) volume is 1/2 of described smelting furnace burner hearth (1) volume.
5. a kind of aluminium melting furnace according to claim 4, is characterized in that: heat storage (7-1) material be provided with in the closed shell of described regenerator (7) is honeycomb ceramic heat accumulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511026953.6A CN105423750A (en) | 2015-12-31 | 2015-12-31 | Aluminum melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511026953.6A CN105423750A (en) | 2015-12-31 | 2015-12-31 | Aluminum melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105423750A true CN105423750A (en) | 2016-03-23 |
Family
ID=55502136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511026953.6A Pending CN105423750A (en) | 2015-12-31 | 2015-12-31 | Aluminum melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105423750A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105737628A (en) * | 2016-04-20 | 2016-07-06 | 兰溪市博远金属有限公司 | Novel regenerative combustion system for aluminum melting furnace |
| CN106123618A (en) * | 2016-08-23 | 2016-11-16 | 苏州云白环境设备股份有限公司 | Recuperative heater control device for reversing |
| CN106196072A (en) * | 2016-08-23 | 2016-12-07 | 苏州云白环境设备股份有限公司 | The recuperative heater of Novel belt control device for reversing |
| CN106287703A (en) * | 2016-08-23 | 2017-01-04 | 苏州云白环境设备股份有限公司 | The using method of the recuperative heater of Novel belt control device for reversing |
| CN109059013A (en) * | 2018-08-28 | 2018-12-21 | 武汉凯迪电力环保有限公司 | A kind of accumulation of heat incinerator import and export mix |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4565561A (en) * | 1984-12-05 | 1986-01-21 | Ppg Industries, Inc. | Method of and apparatus for analyzing atmosphere of a furnace |
| US4944674A (en) * | 1988-11-08 | 1990-07-31 | British Gas Plc | Apparatus for heating a vessel |
| JP3426736B2 (en) * | 1994-09-24 | 2003-07-14 | トヨタ自動車株式会社 | Reflective melting and holding furnace |
| CN202470752U (en) * | 2012-02-07 | 2012-10-03 | 东营市东胜铸业有限责任公司 | Thermal-storage and energy-saving roasting furnace |
| CN203349648U (en) * | 2013-03-27 | 2013-12-18 | 成都阳光铝制品有限公司 | Heat-storage-type energy-saving smelting furnace |
| CN203432315U (en) * | 2013-08-08 | 2014-02-12 | 珠海市威望节能科技有限公司 | Aluminum smelting furnace staged oxygen-deficient combustion device |
| CN205262179U (en) * | 2015-12-31 | 2016-05-25 | 保定安保能冶金设备有限公司 | Aluminum smelting stove |
-
2015
- 2015-12-31 CN CN201511026953.6A patent/CN105423750A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4565561A (en) * | 1984-12-05 | 1986-01-21 | Ppg Industries, Inc. | Method of and apparatus for analyzing atmosphere of a furnace |
| US4944674A (en) * | 1988-11-08 | 1990-07-31 | British Gas Plc | Apparatus for heating a vessel |
| JP3426736B2 (en) * | 1994-09-24 | 2003-07-14 | トヨタ自動車株式会社 | Reflective melting and holding furnace |
| CN202470752U (en) * | 2012-02-07 | 2012-10-03 | 东营市东胜铸业有限责任公司 | Thermal-storage and energy-saving roasting furnace |
| CN203349648U (en) * | 2013-03-27 | 2013-12-18 | 成都阳光铝制品有限公司 | Heat-storage-type energy-saving smelting furnace |
| CN203432315U (en) * | 2013-08-08 | 2014-02-12 | 珠海市威望节能科技有限公司 | Aluminum smelting furnace staged oxygen-deficient combustion device |
| CN205262179U (en) * | 2015-12-31 | 2016-05-25 | 保定安保能冶金设备有限公司 | Aluminum smelting stove |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105737628A (en) * | 2016-04-20 | 2016-07-06 | 兰溪市博远金属有限公司 | Novel regenerative combustion system for aluminum melting furnace |
| CN106123618A (en) * | 2016-08-23 | 2016-11-16 | 苏州云白环境设备股份有限公司 | Recuperative heater control device for reversing |
| CN106196072A (en) * | 2016-08-23 | 2016-12-07 | 苏州云白环境设备股份有限公司 | The recuperative heater of Novel belt control device for reversing |
| CN106287703A (en) * | 2016-08-23 | 2017-01-04 | 苏州云白环境设备股份有限公司 | The using method of the recuperative heater of Novel belt control device for reversing |
| CN109059013A (en) * | 2018-08-28 | 2018-12-21 | 武汉凯迪电力环保有限公司 | A kind of accumulation of heat incinerator import and export mix |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202581336U (en) | Heat-storage combustion device | |
| CN105423750A (en) | Aluminum melting furnace | |
| CN203454747U (en) | Crucible aluminum melting furnace | |
| CN202660889U (en) | Liquid deslagging high-temperature oriented silicon steel walking beam type slab heating furnace | |
| CN103438478B (en) | Aluminium melting furnace rotary heat accumulating type burner | |
| CN201225620Y (en) | Air single thermal storage combustor | |
| CN102607022A (en) | Energy-saving and environment-friendly regenerative high-temperature air combustor | |
| CN202072726U (en) | Heat accumulating type hardening furnace | |
| CN202182624U (en) | Energy-saving aluminium melting conjuncted furnace | |
| CN203432315U (en) | Aluminum smelting furnace staged oxygen-deficient combustion device | |
| CN102564127A (en) | Energy-saving type shuttle type kiln | |
| CN101093140A (en) | Heat storage type vertical metal magnesium reducing furnace | |
| CN205482343U (en) | High -efficient heat accumulation formula non ferrous metal melting furnace | |
| CN204923856U (en) | Natural gas crucible furnace to residual heat from flue gas utilization | |
| CN204739901U (en) | Recuperative heater with circulation canal | |
| CN201652331U (en) | Heat-storage type combustion system of high-temperature industrial furnace | |
| CN208547256U (en) | Preheating furnace on sintering machine machine | |
| CN204345635U (en) | Large aluminium melting furnace opposite-flushing type Regenerative Combustion System | |
| CN205262179U (en) | Aluminum smelting stove | |
| CN205192225U (en) | Gas roll table kiln | |
| CN204923850U (en) | Stove is emptyd to air preheating -type crucible | |
| CN204962767U (en) | Gas thermal insulating stove | |
| CN201935557U (en) | Regenerative combustion furnace | |
| CN204630042U (en) | A kind of hot-blast stove with automatic cleaning function | |
| CN100434796C (en) | Construction method for burner, air channels, gas flues inside furnace wall of heating furnace in heat storage type |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160323 |
|
| RJ01 | Rejection of invention patent application after publication |