CN1890452A - Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore - Google Patents

Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore Download PDF

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Publication number
CN1890452A
CN1890452A CNA2004800363442A CN200480036344A CN1890452A CN 1890452 A CN1890452 A CN 1890452A CN A2004800363442 A CNA2004800363442 A CN A2004800363442A CN 200480036344 A CN200480036344 A CN 200480036344A CN 1890452 A CN1890452 A CN 1890452A
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power
arbitrary described
rock
hole depth
flushing
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CNA2004800363442A
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CN1890452B (en
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S·哈特维格
J·亨利松
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Epiroc Rock Drills AB
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Atlas Copco Rock Drills AB
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Drilling And Exploitation, And Mining Machines And Methods (AREA)

Abstract

Method for controlling power consumption during a rock drilling process with a rock drilling apparatus, wherein the rock drilling apparatus includes main power supply means for supplying power for the rock drilling process, which includes at least the sub-processes of percussion and/or rotation and flushing, the method comprising the steps of: - adjusting the flush power at least partly as a function of hole depth, and controlling at least the percussion power and/or rotational power and the flush power such that the total power consumption of each sub-process is controlled.

Description

The method and system and the rock drill thereof of control power consumption in boring the rock process
Technical field
The present invention relates to a kind of method as described in the preamble as claim 1, control power consumption in boring the rock process.
The invention still further relates to a kind of preamble described system of difference and rock drill as claim 11 and 21.
Background technology
Rock drill can be used for many fields.For example, rock drill can be used in during tunnel piercing, underground mining, rock reinforcement, anti-well creep into, and can be used to Drilling borehole, grout hole and be used for the hole of skyhook.
Usually bore rock by the mode of Churn drill rock, bore in the rock at this bump, the drilling tool that is installed on drilling rod one end provides shock pulse by hammer piston, and this hammer piston is arranged on the opposite side of drilling rod, and is arranged to be driven sinker bar repeatedly.On the outermost end of drilling tool, have drill bit, this drill bit pass rock and when hammer piston impacts with its fragmentation.
Also drilling tool can be pressed on the rock, between drilling tool and rock, keeping in touch, thereby guarantee as much as possible, the impact energy from hammer piston is delivered in the rock.In order to make the jewel hole process more efficient, also can make drilling tool a bit rotation between impacting, so that when each the impact, make the new position of bit hits.From the hole, wash away drilling cuttings with suitable medium.In the jewel hole equipment of ground, this medium is air normally, and in underground job equipment, this medium is water normally.On the other hand, in these two kinds of equipment, can adopt the water smoke that has or do not have chemical addition agent.
Rock drill also comprises the active force feeding mechanism, and such as diesel engine, this device is used for producing power for the functional part that needs power in the rock drill.These functional parts can comprise: compressor is used to produce flushing pressure/stream, impacts power, rotary power, feeding power, feed speed; Hydraulic pump; Cooling fan.
By only with the equipment of rotation and impressed pressure fractured rock or only also can bore the rock operation with the equipment that rotates fractured rock.
The size of active force feeding mechanism is set like this, promptly always uses all functions parts with their peak power output simultaneously, to guarantee normal function.
But the problem of existing rock drill is, in boring procedure, they usually consume than required more power, and this causes excessive fuel consumption, and produces heat and noise.
Therefore, need the method that addresses the above problem, improve the brill rock.
Summary of the invention
An object of the present invention is, a kind of method of that be used for addressing the above problem in boring the rock process, control power consumption is provided.Method described by a kind of characteristic as claimed in claim 1, control power consumption in boring the rock process achieves this end.
Another object of the present invention is, a kind of system of that be used for addressing the above problem in boring the rock process, control power consumption is provided.Described system achieves this end by a kind of characteristic as claim 11.
Another purpose of the present invention is that a kind of rock drill that addresses the above problem is provided.Achieve this end by the described rock drill of claim 21.
A kind of method that in the brill rock process of rock drill, is used to control power consumption, this method comprises: power is washed in the adjustment that becomes with hole depth at least in part; And control percussion power and/or rotary power and flushing power at least, make that the total power consumption of each subprocess is controlled, thereby in the future the horsepower output of autonomous dynamic feeding mechanism remains on predeterminated level or less than this level.
This has such advantage, is promptly only washing with required quantity of power in certain hole depth, and dump power then can be used for other function and/or saving power, thereby causes that for example fuel consumption still less, noise is lower and heat is littler.
Flushing power also can be at least in part becomes with the diameter of aperture and/or drilling rod to be adjusted.
In whole jewel hole process, the flow of scouring media can remain unchanged substantially, promptly washes power and increases along with the growth of hole depth.Also to continuously measure hole depth.This has such advantage, is about to flow and accurately can remains on the required traffic level of control flushing jewel hole, therefore, in whole jewel hole process, flushing power is remained on the minimum reasonable value.
The flow of scouring media can increase at least a little along with the growth of hole depth.This has such advantage, and promptly when hole depth increased, flow can increase a little, so that further compensate hole depth and/or tool joint and/or tend to be bonded at drilling cuttings on the jewel hole wall.
Utilize computer installation to determine required flushing power.This computer installation can be connected on the memory, stores a chart in this memory, and this chart comprises one or more catalogue of drilling tool type and/or drilling rod type, and preferably includes the calculating parameter that will combine use with selection.Can determine to wash power according to the relevant drilling tool type that stores and/or the data of drilling rod type and/or hole depth.This has such advantage, the flow that is about to scouring media for example can remain on the irrelevant desirable value of the drilling tool diameter that uses and/or drill pipe diameter on.
The present invention can be used in traditional rock drill, for example is used in the equipment that adopts impact or rotation or their combination.
Description of drawings
Fig. 1 illustrates the exemplary embodiments of rock drill of the present invention.
Fig. 2 illustrates the block diagram of describing exemplary embodiments of the present invention.
The specific embodiment
Fig. 1 illustrates typical rock drill of the present invention.Rock drill 1 is shown in the drawings, is the ground drilling frame in this example.Shown in derrick 1 be used to hole 2, from ground, at present the hole arrives degree of depth α and will make and is directed at one and is the hole of β deeply, for example 30 meters, the hole of finishing dots.(relation of the derrick height/hole depth that illustrates is estimated inaccuracy.The overall height γ of rig for example can be 10 meters).
Derrick 1 is provided with top hammer 11, and this top is hammered 11 into shape and is installed on the feed mechanism 5 by rock borer frame 13.Feed mechanism 5 is connected on the support arm 15 by feeding retainer 12.Top hammer 11 provides percussion by the drilling rod 6 that is supported by bar support 14 to the drilling tool 3 with one or more drill bit 4.The power of top hammer 11 come free diesel engine 9 that drive, be connected to hydraulic pump 10 (hydraulic feed unit is not shown in the drawings) on the feed mechanism 5 by conduit.Utilize compressed air that drilling cuttings is developed from hole 2, this compressed air is supplied with by the pipe that is preferably placed at drilling rod 6 centers, and discharges near the drilling tool 3.Compressed air makes progress drilling cuttings through via hole 2 and from wherein developing, and is such shown in Fig. 1 arrow up.Compressed air instead, other scouring media also can use, and for example has or do not have the water smoke of chemical addition agent.Compressed air supplies to drilling rod 6 from compressor 8 by managing 7.Compressor 8 drives with diesel engine 9 again.
In current derrick, diesel engine 9 should be enough big, with can be simultaneously drive compression machine and hydraulic pump at full tilt, and drive cooling fan and other utensil.During holing, always with maximum rate or near its maximum rate drive compression machine, and because compressor can consume for example 120hp in the 300hp diesel engine general output for example, so a large amount of fuel of compressor consumption, this causes producing a large amount of waste gas, noise and heat, because cooling fan needs to drive more consumingly, therefore further cause bigger noise and more fuel consumption again.
But,,, can reduce these shortcomings by with current required power stage drive compression machine according to the present invention.For example, when jewel hole began, it was less relatively to produce the required flushing power of the flushing medium flow be enough to discharge drilling cuttings, so compressor does not need this required bigger power of delivery ratio.This means, also can drive diesel engine with the horsepower output that reduces, therefore cause fuel consumption to reduce, the heat of generation is less and noise that produce is also little.On the other hand, can be used for making more power can be assigned in the hammer of top by the power of saving like this with the input power drive compression machine that reduces, this is than more possible with other method, thereby causes in the first in hole and/or major part jewel hole speed faster.
According to the type of compressor, the power that can finish this compressor in a different manner reduces.For example under the situation of positive displacement compressor, by reducing R.P.M or giving the compressor unloading cpable of lowering power by closing inlet.
Describe the control of compressor horsepower referring now to Fig. 2, this Fig. 2 illustrates the block diagram of control system.This illustrates the derrick 21 with diesel engine 22.Diesel engine is connected to compressor 23, hydraulic pump 29, cooling fan 24, other utensil 25, top hammer 26 and controller 27 directly or indirectly, on computer.This controller is also connected on compressor 23 and/or hydraulic pump and/or cooling fan 24 (a plurality of) and/or the utensil 25.
In order to control compressor horsepower, for example being installed in sensor 28 on the feed mechanism provides the information of relevant current hole depth for controller 27, controller 27 for example is sent to the control signal that comprises the information relevant which power/pressure should be carried in the compressor 23 by the CAN bus then, so that produce required flushing medium flow.In case of necessity, controller can be further with control signal, and for example required performance number sends to diesel engine and/or cooling fan and/or other utensil.Controller 27 can comprise and being positioned at wherein or connected memory 30, stores in this memory because the compressor setting value to the required numerical value of hole depth, makes compressor can obtain correct adjustment.On the other hand or in addition, can also store the calculating parameter that uses with hole depth, to calculate required compressor horsepower.These calculating parameters can be relevant with the type of the type of drilling tool and/or drilling rod.Preferably, may make up the storage calculating parameter for each of drilling tool and/or drilling rod.In the embodiment that replaces, have the tabulation that is stored in the memory, wherein, each tabulation comprises the compressor setting value and the degree of depth of each combination.For example, can be each centimetre or decimeter or the hole depth numerical value storage of Mi Zengjia.Can also store the numerical value that flow is increased along with the hole depth increase, so that compensate above-mentioned factor.
(not shown) in another typical embodiment, the sensor that detects actual flow can be connected on the controller, so that controller can send to control signal in the compressor continuously according to flow value.This flow for example can be with the revolution that rises number * per minute (R.P.M) * of compressor revolution working time/calculate total time.
In the exemplary embodiments of replacing, in control, set a numerical value or by man-machine interface by operating personnel, such as display and/or keyboard desirable value is input in the controller and can sets required flow.
For example, the present invention has such advantage, and promptly when boring pore, therefore compressor needn't, reach the purpose of fuel saving and/or top hammer excess power with capacity operation in whole jewel hole process in the jewel hole process.
In the explanation, the present invention has been described relevant ground drilling frame with hydraulic pressure top hammer drill car in the above.But the present invention can use with any other type jewel hole equipment with the flushing of branch power and jewel hole comparably.For example, the present invention can use with the rock drill that utilizes impact and rotation to bore the rock operation.The present invention also can be used for only utilizing the brill rock operation of rotation and impressed pressure fractured rock, perhaps only uses and rotates the place of boring rock, and for example this may be to bore soft rock, such as the situation in colliery.If use the rotation fractured rock, then can utilize the power that reduces the flushing saving to be used to improve rotary speed, make jewel hole speed faster thus.
Will also be appreciated that many other sensors, for example temperature pick up can be connected on the controller, so that provide the useful information of control rock drill operation for it.

Claims (21)

1. one kind is being bored the method for controlling power consumption in the rock process with rock drill, wherein, rock drill comprises the active force feeding mechanism, is used for supplying with power in brill rock process, this brill rock process comprises the subprocess that impacts and/or rotate and wash at least, and the method comprising the steps of:
-adjust flushing power with hole depth at least in part; And
-control percussion power and/or rotary power and flushing power at least, make that the total power consumption of each subprocess is controlled.
2. the method for claim 1 is characterized in that, flushing power is also adjusted with the diameter of aperture and/or drilling rod at least in part.
3. method as claimed in claim 1 or 2 is characterized in that, controls the total power consumption of each subprocess, makes the horsepower output of autonomous dynamic feeding mechanism to remain on predeterminated level or be lower than this level.
4. as arbitrary described method among the claim 1-3, it is characterized in that in whole brill rock process, the flow of scouring media remains unchanged substantially.
5. as arbitrary described method among the claim 1-3, it is characterized in that the flow of scouring media increases along with the growth of hole depth.
6. as arbitrary described method among the claim 1-5, it is characterized in that, continuously measure hole depth.
7. as arbitrary described method among the claim 1-6, it is characterized in that, continuously measure the flow of scouring media.
8. as arbitrary described method among the claim 1-7, it is characterized in that, utilize computer installation to determine required flushing power.
9. method as claimed in claim 8, it is characterized in that, computer installation is connected on the memory, in this memory, store a chart, this chart comprises one or more catalogue that contains drilling tool type and/or drilling rod type and/or hole depth at least in part, and determines flushing power according to the numerical value that stores.
10. as arbitrary described method among the claim 1-9, it is characterized in that, utilize hydraulic pressure top hammer to impact.
11. one kind in the system of boring control power consumption in the rock process with rock drill, wherein, rock drill comprises the active force feeding mechanism, is used for supplying with power in brill rock process, this brill rock process comprises the subprocess that impacts and/or rotate and wash at least, and this system comprises:
Be used to adjust at least in part with hole depth become the device of flushing power; And
Be used for controlling at least the device of percussion power and/or rotary power and flushing power, make that the total power consumption of each subprocess is controlled.
12. system as claimed in claim 11 is characterized in that, this system also comprises device, and this device is used for flushing power is adjusted with the diameter of aperture and/or drilling rod at least in part with becoming.
13., it is characterized in that this system layout becomes the total power consumption of each subprocess of control, makes the horsepower output of autonomous dynamic feeding mechanism to remain on predeterminated level or be lower than this predeterminated level as claim 11 or 12 described systems.
14., it is characterized in that this system layout becomes in whole brill rock process, and the flow of scouring media is remained unchanged substantially as arbitrary described system among the claim 11-13.
15., it is characterized in that this system layout becomes the flow of scouring media is increased along with the growth of hole depth as arbitrary described system among the claim 11-13.
16., it is characterized in that this system layout becomes continuously to measure hole depth as arbitrary described system among the claim 11-15.
17., it is characterized in that this system layout becomes continuously to measure the flow of scouring media as arbitrary described system among the claim 11-16.
18., it is characterized in that this system layout becomes to utilize computer installation to determine required flushing power as arbitrary described system among the claim 11-17.
19. system as claimed in claim 18, it is characterized in that, computer installation is connected on the memory, arrange that this memory is to store a tabulation, this tabulation comprises one or more catalogue that contains drilling tool type and/or drilling rod type and/or hole depth at least in part, and will wash power configuration for to determine according to the numerical value of being stored.
20. as arbitrary described system among the claim 11-19, it is characterized in that, utilize hydraulic pressure top hammer to impact.
21. a rock drill is characterized in that, this equipment is arranged to comprise as the system described among the claim 11-20 any.
CN2004800363442A 2003-12-29 2004-11-29 Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore Expired - Fee Related CN1890452B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
SE03035482 2003-12-29
SE0303548A SE526923C2 (en) 2003-12-29 2003-12-29 Method, system and device for controlling power consumption during a rock drilling process
SE0303548-2 2003-12-29
PCT/SE2004/001758 WO2005064111A1 (en) 2003-12-29 2004-11-29 Method and system for controlling power consumption during a rock drilling process and a rock drilling apparatus therefore

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CN1890452A true CN1890452A (en) 2007-01-03
CN1890452B CN1890452B (en) 2010-08-25

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EP (1) EP1699999B2 (en)
JP (1) JP4759520B2 (en)
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AT (1) ATE428044T1 (en)
AU (1) AU2004309309B2 (en)
BR (1) BRPI0417711B1 (en)
CA (1) CA2546364C (en)
DE (1) DE602004020511D1 (en)
ES (1) ES2322367T3 (en)
NO (1) NO336946B1 (en)
RU (1) RU2367767C2 (en)
SE (1) SE526923C2 (en)
WO (1) WO2005064111A1 (en)
ZA (1) ZA200604179B (en)

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CN103510847A (en) * 2013-09-10 2014-01-15 安徽三山机械制造有限公司 Roller cone drilling machine capable of controlling jet velocity of compressed gas
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CN103069100A (en) * 2010-08-26 2013-04-24 阿特拉斯·科普柯凿岩设备有限公司 Method and system for determining a variation in a flushing medium flow and rock drilling apparatus
CN103080474A (en) * 2010-08-26 2013-05-01 阿特拉斯·科普柯凿岩设备有限公司 Method and system for controlling a power source at a rock drilling apparatus and rock drilling apparatus
CN103069100B (en) * 2010-08-26 2015-06-17 阿特拉斯·科普柯凿岩设备有限公司 Method and system for determining a variation in a flushing medium flow and rock drilling apparatus
CN103080474B (en) * 2010-08-26 2016-08-03 阿特拉斯·科普柯凿岩设备有限公司 For controlling method and system and the rock drilling equipment of the power source in rock drilling equipment
US8967516B2 (en) 2011-09-23 2015-03-03 Sandvik Intellectual Property Ab Wear tip holder for a VSI crusher, a kit comprising a wear tip holder, and a method of reducing the wear rate of a wear tip holder
CN105874166A (en) * 2013-08-23 2016-08-17 马斯特钻探南非私人有限公司 Integrated inspection and maintenance raise boring method and an associated drill string arrangement
CN103510847A (en) * 2013-09-10 2014-01-15 安徽三山机械制造有限公司 Roller cone drilling machine capable of controlling jet velocity of compressed gas
CN103510847B (en) * 2013-09-10 2016-03-30 安徽三山机械制造有限公司 A kind of rotary drill of controlled Compressed Gas injection rate

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NO20063385L (en) 2006-09-21
CN1890452B (en) 2010-08-25
RU2006123038A (en) 2008-01-10
EP1699999B1 (en) 2009-04-08
ZA200604179B (en) 2008-03-26
SE0303548L (en) 2005-06-30
JP4759520B2 (en) 2011-08-31
WO2005064111A1 (en) 2005-07-14
JP2007517150A (en) 2007-06-28
BRPI0417711B1 (en) 2015-08-04
DE602004020511D1 (en) 2009-05-20
ATE428044T1 (en) 2009-04-15
CA2546364C (en) 2013-09-17
NO336946B1 (en) 2015-11-30
SE0303548D0 (en) 2003-12-29
AU2004309309A1 (en) 2005-07-14
EP1699999B2 (en) 2017-04-05
CA2546364A1 (en) 2005-07-14
EP1699999A1 (en) 2006-09-13
BRPI0417711A (en) 2007-03-20
SE526923C2 (en) 2005-11-22
RU2367767C2 (en) 2009-09-20
ES2322367T3 (en) 2009-06-19
AU2004309309B2 (en) 2010-04-08
US20070089907A1 (en) 2007-04-26

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