CN1888159A - Multifunction safety efficient nano-antiseptic fiber - Google Patents

Multifunction safety efficient nano-antiseptic fiber Download PDF

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Publication number
CN1888159A
CN1888159A CN 200610014896 CN200610014896A CN1888159A CN 1888159 A CN1888159 A CN 1888159A CN 200610014896 CN200610014896 CN 200610014896 CN 200610014896 A CN200610014896 A CN 200610014896A CN 1888159 A CN1888159 A CN 1888159A
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spinning
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fiber
efficient
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CN100393926C (en
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刘燕平
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BEIJING KERUNKANG HIGH-POLYMERS FUNCTIONAL MATERIAL R&D Co Ltd
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Abstract

The present invention relates to a fibre with several health-care functions. It is characterized by that said fibre is made up by using nano-grade inorganic salt with far-infrared ray emitting function, high-effective negative ion emitting function and high-effective bacteriostatic function as main raw material, melting it into a spinning melt and making said spinning melt containing said nano-grade inorganic salt undergo a certain spinning process.

Description

Multifunction safety efficient nano-antiseptic fiber
Technical field: the present invention relates to a kind of fiber, particularly relate to and to discharge anion, launch far infrared and have the fiber preparation method of fungistatic effect with plurality of health care functions.
Background technology: along with the development of modern industrial technology and the raising of living standards of the people, the technology of textile industry is also progressive with rapid changepl. never-ending changes and improvementsly, and after fibre in differentiation, synthetic fiber have emerged polyfunctional fiber again on the market in recent years.The more far infrared that has occurs and launch multiple single functional fibres such as fiber, anion emission fiber, ultraviolet barrier fibers, bacteriostatic fiber.The improvement of following people to live, health perception constantly strengthens, and the appearance of multiple functional fiber in addition makes people no longer be warming on clothing and hide body, but is expecting to have multifunctionality.So the fiber product with health care more and more is subjected to people's favor.With the functional fiber is that the woven fabric of raw material is subjected to the welcome in market deeply.As time goes on, people have realized its corresponding weakness to the functional fibre fabric, as the fiber function singleness, and promptly a kind of fiber, a function; The antibacterial inefficiency of bacteriostatic fiber, particularly the fungi that the indivedual positions of human body are produced is difficult to suppress.In addition, some function is to give fabric with dipping and coated mode, and through repeatedly washing, function will disappear, and persistence is poor.
Summary of the invention: the objective of the invention is to solve as above special this programme---the multifunction safety efficient nano-antiseptic fiber that proposes of the functional problem single, that the fiber fungistatic effect low, fiber function shortage is lasting of functional fibre.
By as above conceiving the multifunction safety efficient nano-antiseptic fiber that this programme proposes, it is characterized in that its technical process is as follows:
1. prepare the antibacterial master batch of multifunctional efficient:
(1) get efficient bacteriostatic agent Ag+6.5%, titanium dioxide 93.5%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 4~6 hours down at 140~160 ℃, mixed at 140~160 ℃ and 4000rpm;
(2) get efficient far infrared cast charge nanoscale zirconia 45%, titanium dioxide 55%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 4~6 hours down at 140~160 ℃, mixed under 140~160 ℃ and 4000rpm;
(3) get high-strength anion emission agent nanoscale tourmaline powder 75%, titanium dioxide 25%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 3~4 hours down at 130~140 ℃, mixed under 130~140 ℃ and 4000rpm;
(4) with front three portion of product by 1: 1: 0.75 high-speed stirred admixture activation, in 140 ℃ ± 5 ℃ and 4000rpm stirring 20 minutes down;
(5) B215 stirred 5 minutes under 4000rpm among the adding oxytolerant agent PKB;
(6) add the polymer support section under low speed 500rpm, add PP or PET or PA, additional proportion is a high polymer: mixture=72.5: 27.5, temperature are more than the carrier softening point and be lower than 40~50 ℃ of fusing points, stir 20 minutes under high speed 4000rpm;
(7) add the organic dispersing agent high-molecular polythene, addition is 5% of a section amount, and high-speed stirred 5~7 minutes changes low speed 200rpm again over to and stirs;
(8) at room temperature be cooled to 28 ℃, reduce the time that contacts with air as far as possible;
(9) push slivering on twin (double) screw extruder, temperature is about 250 ℃;
(10) water-bath cooling in 30 ℃ water;
(11) dry up with air knife formula hair dryer;
(12) pelletizing and filter out the antibacterial master batch of multifunctional efficient.
2. the efficient bacteriostatic fiber spinning process of multifunctional nano:
(1) the polymer dry section adds master batch, and spinning the PA-6 silk must be with entering the spinning extruder under the nitrogen protection, and temperature is than low 8~10 ℃ of conventional fibre spinning temperature;
(2) through fondant filter, to spinning manifold, spin manifold temperature is lower than 5~8 ℃ that conventional fibre is used;
(3) adjust spinning on filament spinning component, resistor place melt pressure should be low than the conventional fibre spinning;
(4) spinning cooling, wind speed, blast are low than conventional fibre, and wind-warm syndrome is slightly high;
(5) protofilament first road adds water, and profit spins a little more than routine;
(6) add water through network protofilament second road, profit spins a little more than routine;
(7) spin multi-functional preorientated fiber, multi-functional orientation fibers or the multi-functional fiber of stretching oneself and yawn entirely;
(8) stretch oneself and yawn false twisting in taking and add the bullet method and the POY precursor is processed into DTY adds elater, add water 3~3.5% again;
(9) drawing product DTY is the multifunction safety efficient nano-antiseptic elastic fibers.
Adopt this programme can embody following superiority: 1. the functional of fiber is to obtain by the inorganic salts with function are added.In order to solve the functional single problem of functional fibre, this programme has added three kinds of function inorganic salts, it is multiple functional that fiber is had, these three kinds of inorganic salts are respectively the efficient bacteriostatic agent c of a anion emission agent b far infrared cast charges, because these three kinds of inorganic salts add among the fiber simultaneously, make fiber have the bactericidal effect simultaneously and to the effect of human body beneficial's far infrared and anion emission function; 2. general bacteriostatic fiber only has inhibitory action to negative bacterium such as Escherichia coli, positive bacteria such as gold-coloured staphylococci, and fungi such as Candida albicans are lacked bacteriostasis.This programme uses the Ag+ bacteriostatic agent content of high-load 6.5%, and the fiber that so just makes this programme can reach more than 99% to the inhibitory action of Candida albicans; 3. carry out spinning among above-mentioned three kinds of inorganic salts being dissolved in spinning melt, make the inorganic salts in the fiber can not lose its function, thereby make the fiber function sustained; 4. this programme demonstrates fully the health care of fabric, has multi-functional, safe, efficient antagonistic property.Its bacteriostasis rate is up to more than 95%, and the emissivity of far infrared is more than 85%, the anion emission rate 7000/(see examining report) more than the cm3.Three kinds of function inorganic salts combinations are all formed with nanometer grade powder, and are solved the dispersiveness of each component in high polymer by technology, have avoided the melten gel particle in the spinning melt to produce.The activation characteristic that has so not only fully shown small size, bigger serface can make the effect performance of each function more abundant again, can carry out smoothly through melt spinning.
Description of drawings:
Fig. 1 is the efficient antibacterial master batch manufacture craft process flow diagram flow chart of this programme multifunctional nano.
Fig. 2 is the efficient bacteriostatic fiber spinning technique of a this programme multifunctional nano process flow diagram flow chart.
The specific embodiment:
● three kinds of function inorganic salts formula combination that the fiber of this programme adds:
1. far infrared cast charge: nanoscale zirconia 45%, titanium dioxide 55%, silylation coupling agent (account for above substance weight 3%);
2. anion emission agent: nanoscale tourmaline powder 75%, titanium dioxide 25%, silylation coupling agent (account for above substance weight 3%);
3. efficient bacteriostatic agent: Ag+6.5%, titanium dioxide 93.5%, silylation coupling agent (account for above substance weight 3%);
4. oxytolerant agent: B215 among the PKB (Switzerland's trade names);
5. organic dispersing agent: high-molecular polythene.
● this programme improvement and innovative point are:
1. have multi-functional in order to reach fiber, this programme is through studying efficient far infrared cast charge, efficient anion emission agent and efficient bacteriostatic agent, be respectively 2%, 2%, 1.5% in its ratio in fiber, add in the spinning melt and carry out spinning, purpose is that the inorganic salts that content is many can be compatible with spinning melt fully; Selected the particle surface finishing agent of suitable silylation coupling agent, impelled inorganic salts and macromolecule to carry out interfacial reaction as inorganic salts; The function inorganic salts can not separated out in washing use, thereby to keep the multifunctionality of fiber, make the fiber function more lasting.
2. contain a spot of Ag+ in the fiber and will be difficult to suppress fungi, and the Ag+ of vast scale is difficult to join in the high polymer and goes.This programme adopts non-crystal cotton-shaped titanium dioxide as the implantation bed of Ag+ and add, and has solved the adding problem of vast scale Ag+, has reached the inhibition effect of fiber to fungi.
3. the use of nano material:
This programme uses the inorganic salts nano material, and the small size of nano material, bigger serface reflect the activity that it is bigger, have brought into play the functional of multifunctional inorganic salt fully.The adding of less ratio just can obtain big effect.But use nanometer particle to add in the spinning melt and just have the difficulties in dispersion problem.This programme takes various particles to handle separately, promptly handles with surface conditioning agent, does dispersant with a pulvis again, and agent is to be that the master is that dispersion is tentatively disperseed with titanium dioxide with the tourmaline as anion emission.And then add high-molecular polythene again as the melt dispersant before sneaking into melt, and then make spinning melt.Through as above handling nanometer grade powder and twice dispersion separately, then can there be gel particles and dispersed fabulous melt, help normally carrying out of spinning.
4. the master batch method is produced multifunctional fibre:
As the master batch method is multifunctional inorganic salt to be dispersed at first (PP, PET or PA) makes master batch in a small amount of carrier, and then by fixed than going to carry out spinning in the melt that mixes spinning.So not but increase melt and disperse and can carry out less volume and more variety according to market demand and arrange production.
● determining of multifunction safety efficient nano-antiseptic master batch manufacture craft parameter:
1. the activation that dewaters of efficient antibacterial formula combination (J) and high-strength anion and far infrared cast charge (F) high temperature:
Temperature: 140 ℃-160 ℃;
Time: 3~6h;
J∶F=1∶2。
Temperature height, overlong time have the component caking; Temperature is low, and the too short pulvis dehydration deficiency that then can make of time does not reach the activation purpose.
2. can recipe ingredient surface treatment (height stirs processing):
Temperature: 140 ℃ ± 5 ℃;
Finishing agent: silylation surface conditioning agent;
Height stirs revolution: 4000rpm;
Time: 20 minutes.
The same temperature 1. of temperature; The finishing agent addition is crossed conference and is caused the pulvis bonding, and height stirs the revolution deficiency, and too short meeting of time causes the pulvis caking, disperses irregular.
3. the adding of polymer support (low speed adding high-speed stirred):
Temperature: on the high polymer softening point, be lower than 40 ℃-50 ℃ of high polymer fusing points;
Low speed: 200rpm;
At a high speed: 4000rpm;
Time: 20 minutes.
Temperature is crossed the low activation that can reduce pulvis, and the too high meeting of temperature makes high polymer near fusing point, influences pulvis and disperses.It is uneven in the stirring of low speed short time pulvis to be disperseed.
4. high-speed stirred adds organic dispersing agent and heatproof oxytolerant auxiliary agent dispersant:
Choose high-molecular polythene,
Temperature: be higher than 10 ℃ of dispersant flux fusing points;
Time: 5~7 minutes;
Promoter addition: high polymer weight * (3~5%).
Its fusing point of macromolecule dispersing agent polyethylene is about 114 ℃, and melting temperature adopts dispersant fusing point+10 ℃.
Temperature is too high, and overlong time dispersant viscosity is low excessively, and then parcel is uneven; Otherwise viscosity is too high, and the high polymer section can't be wrapped up.Promoter addition is very few, and the loss of polymer viscosity is excessive; Otherwise polymer is easy to change.
5. twin-screw temperature:
The twin-screw temperature is generally got high polymer fusing point+(10-15 ℃);
Low excessively slivering (granulating), pulvis and the auxiliary agent dispersion inequality of being unfavorable for of temperature.
● determining of multifunction safety efficient nano-antiseptic fiber manufacture craft parameter:
1. spinning temperature:
Spinning temperature is than low 8-15 ℃ of conventional spinning temperature;
The general high polymer fusing point that adds pulvis and auxiliary agent is lower than 8-10 ℃ of conventional spinning high polymer temperature
Cross and exceed low spinning temperature and all can influence the spinning melt flowability, cause difficulty in spinning.
2. spinning cooling condition:
Wind speed, blast are a little less than conventional spinning;
Rheumatism, wind-warm syndrome are higher than conventional spinning;
Because it is lower a little less than conventional high polymer enthalpy to contain pulvis high polymer fusing point, the quickening cooling can influence spinning and stretch oneself and yawn.
3. spinning one, two road finishes:
Spinning one, two road finishes should be a little more than about 5% of conventional spinning;
It is stronger to contain the pulvis polymer water absorbent, and profit is low can be influenced spinning and stretch oneself and yawn moulding with POY.
● the operation principle of this programme is three kinds of function inorganic salts are given simultaneously that it to be possessed among a kind of fiber multi-functional more comprehensively to promote the body-care effect.
1. efficient antibacterial its principle is many to be free with the extremely strong Ag+ of activity, when it arrived electronegative microbial cell, both firmly adsorbed owing to Coulomb attraction, and Ag+ enters cell through cell membrane and reacts with " SH ", destroy the activity of cell synzyme, cell is lost the division growth ability and death.(seeing examining report).
2. nanoscale anion inorganic salt has the function (7000/more than the cm3) of the high-strength anion of emission.After human body is accepted, reach activation blood, relieving fatigue, the neuro vegetative effect of balance.The suction of anion causes the human-body biological effect, regulates nervous centralis and automatic nervous system.Regulate corticocerebral function the circulatory system is had good improvement effect.Because the existence of anion, then adsorbable stink improves environmental condition.
3. the formula combination of far infrared and inorganic salts can be launched the far infrared of the absorbent 2~14um of human body.
More than three kinds of nano grade inorganic salt functional formula combination, be dispersed in the high polymer carrier by concrete technology, make master batch.Master batch quantitatively is dispersed in again makes the high poly-melt of function in the high polymer.By special spinning technique, it is that multi-functional raising oneself slightly entirely to fiber, POY is that multi-functional preorientated fiber, HOY are that multi-functional orientation fibers, DTY are the multifunction safety efficient nano-antiseptic elastic fibers that high-speed spinning becomes functional fibre FDY again.For the spinning fabric enterprise new function fabric of exploitation provides good textile raw material.

Claims (1)

1. multifunction safety efficient nano-antiseptic fiber is characterized in that its technical process is as follows:
1. prepare the antibacterial master batch of multifunctional efficient:
(1) get efficient bacteriostatic agent Ag+6.5%, titanium dioxide 93.5%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 4~6 hours down at 140~160 ℃, mixed at 140~160 ℃ and 4000rpm;
(2) get efficient far infrared cast charge nanoscale zirconia 45%, titanium dioxide 55%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 4~6 hours down at 140~160 ℃, mixed under 140~160 ℃ and 4000rpm;
(3) get high-strength anion emission agent nanoscale tourmaline powder 75%, titanium dioxide 25%, add the silylation coupling agent again, add the silylation coupling agent and account for 3% of above substance weight, remove water treatment 3~4 hours down at 130~140 ℃, mixed under 130~140 ℃ and 4000rpm;
(4) with front three portion of product by 1: 1: 0.75 high-speed stirred admixture activation, in 140 ℃ ± 5 ℃ and 4000rpm stirring 20 minutes down;
(5) B215 stirred 5 minutes under 4000rpm among the adding oxytolerant agent PKB;
(6) add the polymer support section under low speed 500rpm, add PP or PET or PA, additional proportion is a high polymer: mixture=72.5: 27.5, temperature are more than the carrier softening point and be lower than 40~50 ℃ of fusing points, stir 20 minutes under high speed 4000rpm;
(7) add the organic dispersing agent high-molecular polythene, addition is 5% of a section amount, and high-speed stirred 5~7 minutes changes low speed 200rpm again over to and stirs;
(8) at room temperature be cooled to 28 ℃, reduce the time that contacts with air as far as possible;
(9) push slivering on twin (double) screw extruder, temperature is about 250 ℃;
(10) water-bath cooling in 30 ℃ water;
(11) dry up with air knife formula hair dryer;
(12) pelletizing and filter out the antibacterial master batch of multifunctional efficient.
2. the efficient bacteriostatic fiber spinning process of multifunctional nano:
(1) the polymer dry section adds master batch, and spinning the PA-6 silk must be with entering the spinning extruder under the nitrogen protection, and temperature is than low 8~10 ℃ of conventional fibre spinning temperature;
(2) through fondant filter, to spinning manifold, spin manifold temperature is lower than 5~8 ℃ that conventional fibre is used;
(3) adjust spinning on filament spinning component, resistor place melt pressure should be low than the conventional fibre spinning;
(4) spinning cooling, wind speed, blast are low than conventional fibre, and wind-warm syndrome is slightly high;
(5) protofilament first road adds water, and profit spins a little more than routine;
(6) add water through network protofilament second road, profit spins a little more than routine;
(7) spin multi-functional preorientated fiber, multi-functino elastic fiber or the multi-functional fiber of stretching oneself and yawn entirely;
(8) stretch oneself and yawn false twisting in taking and add the bullet method and the POY precursor is processed into DTY adds elater, add water 3~3.5% again;
(9) drawing product DTY is the multifunction safety efficient nano-antiseptic elastic fibers.
CNB2006100148964A 2006-07-24 2006-07-24 Multifunction safety efficient nano-antiseptic fiber Active CN100393926C (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009117911A1 (en) * 2008-03-28 2009-10-01 Hao Junbo An inorganic solid phase composite powder, a master batch and the preparation method thereof, a fiber and the preparation method thereof
CN101215434B (en) * 2007-12-30 2010-10-13 朱玉国 Far infrared powder adapted for liquid paint and preparation method thereof
CN101935895A (en) * 2010-08-24 2011-01-05 浙江理工大学 Method for preparing ultraviolet resistance POY composite filament by reclaimed PET chips and nanometer TiO2
CN101307503B (en) * 2008-06-03 2011-07-27 刘燕平 Process for preparing fiber
CN101691673B (en) * 2009-10-15 2011-09-14 浙江金昊特种纤维有限公司 Preparation technique of ultra-high molecular weight polyethylene fibers
CN102558676A (en) * 2011-12-21 2012-07-11 上海普利特复合材料股份有限公司 Highly-antibacterial polypropylene composite material and preparation method thereof
CN102691129A (en) * 2012-06-12 2012-09-26 常州崇高纳米材料有限公司 Antibacterial polyster fiber as well as production method and application thereof
CN102733042A (en) * 2012-07-14 2012-10-17 张家港市安顺科技发展有限公司 Infrared anion healthcare fabric
CN104499092A (en) * 2014-12-25 2015-04-08 福建金源泉科技发展有限公司 Nano compound function fibers as well as preparation method and application thereof
CN107217325A (en) * 2017-06-07 2017-09-29 广州市中诚新型材料科技有限公司 The compound polyester functional fibre of a kind of anion, antibiosis anti-acarien and its manufacture method
CN108085762A (en) * 2016-11-22 2018-05-29 常州欣战江特种纤维有限公司 The production method of fine-denier polypropylene DTY fiber is coloured before a kind of spinning
CN109090720A (en) * 2018-06-25 2018-12-28 宏杰内衣股份有限公司 A kind of seamless body modelling dress of far infrared
CN109537087A (en) * 2018-08-14 2019-03-29 岑锴林 Far-infrared functional master batch, far-infrared polyester fiber and preparation method, application

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JPH10237720A (en) * 1997-02-24 1998-09-08 Nippon Ester Co Ltd Anti-bacterial polyester staple
CN1539874A (en) * 2003-04-22 2004-10-27 陈建强 Antibacterial, keeping foodstuff fresh, uvioresistant plastic fabricated from Nano material
CN100453715C (en) * 2004-10-27 2009-01-21 上海依福瑞实业有限公司 Functionalized polypropylene fibre and its preparation method
CN100350084C (en) * 2005-11-03 2007-11-21 太原理工大学 High-speed blended fiber-spinning process of nano composite antibacterial dacron POY

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101215434B (en) * 2007-12-30 2010-10-13 朱玉国 Far infrared powder adapted for liquid paint and preparation method thereof
WO2009117911A1 (en) * 2008-03-28 2009-10-01 Hao Junbo An inorganic solid phase composite powder, a master batch and the preparation method thereof, a fiber and the preparation method thereof
CN101255614B (en) * 2008-03-28 2010-10-06 刘燕平 Inorganic solid-phase combination powder, master batch and manufacture method, fibre and manufacture method
CN101307503B (en) * 2008-06-03 2011-07-27 刘燕平 Process for preparing fiber
CN101691673B (en) * 2009-10-15 2011-09-14 浙江金昊特种纤维有限公司 Preparation technique of ultra-high molecular weight polyethylene fibers
CN101935895A (en) * 2010-08-24 2011-01-05 浙江理工大学 Method for preparing ultraviolet resistance POY composite filament by reclaimed PET chips and nanometer TiO2
CN102558676A (en) * 2011-12-21 2012-07-11 上海普利特复合材料股份有限公司 Highly-antibacterial polypropylene composite material and preparation method thereof
CN102558676B (en) * 2011-12-21 2014-11-26 上海普利特复合材料股份有限公司 Highly-antibacterial polypropylene composite material and preparation method thereof
CN102691129A (en) * 2012-06-12 2012-09-26 常州崇高纳米材料有限公司 Antibacterial polyster fiber as well as production method and application thereof
CN102733042A (en) * 2012-07-14 2012-10-17 张家港市安顺科技发展有限公司 Infrared anion healthcare fabric
CN104499092A (en) * 2014-12-25 2015-04-08 福建金源泉科技发展有限公司 Nano compound function fibers as well as preparation method and application thereof
CN108085762A (en) * 2016-11-22 2018-05-29 常州欣战江特种纤维有限公司 The production method of fine-denier polypropylene DTY fiber is coloured before a kind of spinning
CN107217325A (en) * 2017-06-07 2017-09-29 广州市中诚新型材料科技有限公司 The compound polyester functional fibre of a kind of anion, antibiosis anti-acarien and its manufacture method
CN109090720A (en) * 2018-06-25 2018-12-28 宏杰内衣股份有限公司 A kind of seamless body modelling dress of far infrared
CN109537087A (en) * 2018-08-14 2019-03-29 岑锴林 Far-infrared functional master batch, far-infrared polyester fiber and preparation method, application

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