CN1886522A - Method of manufacturing a cooling plate and a cooling plate manufactured with this method - Google Patents

Method of manufacturing a cooling plate and a cooling plate manufactured with this method Download PDF

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Publication number
CN1886522A
CN1886522A CNA2004800353559A CN200480035355A CN1886522A CN 1886522 A CN1886522 A CN 1886522A CN A2004800353559 A CNA2004800353559 A CN A2004800353559A CN 200480035355 A CN200480035355 A CN 200480035355A CN 1886522 A CN1886522 A CN 1886522A
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CN
China
Prior art keywords
pipe
passage
plate body
plate
metal
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Granted
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CNA2004800353559A
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Chinese (zh)
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CN100434536C (en
Inventor
罗伯特·施梅勒
尼古拉斯·穆塞尔
盖伊·蒂伦
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Paul Wurth SA
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Paul Wurth SA
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Publication of CN1886522A publication Critical patent/CN1886522A/en
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Publication of CN100434536C publication Critical patent/CN100434536C/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/10Cooling; Devices therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/24Cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/12Casings; Linings; Walls; Roofs incorporating cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/0041Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for only one medium being tubes having parts touching each other or tubes assembled in panel form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/14Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • F27D2009/0002Cooling of furnaces
    • F27D2009/0018Cooling of furnaces the cooling medium passing through a pattern of tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • F27D2009/0002Cooling of furnaces
    • F27D2009/0045Cooling of furnaces the cooling medium passing a block, e.g. metallic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • F27D2009/0002Cooling of furnaces
    • F27D2009/0056Use of high thermoconductive elements
    • F27D2009/0062Use of high thermoconductive elements made from copper or copper alloy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49863Assembling or joining with prestressing of part
    • Y10T29/49874Prestressing rod, filament or strand

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Geometry (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

A method of manufacturing a cooling plate comprises following steps: providing a metallic plate body (10) with a front face (12), a rear face (14) and at least one channel (22) extending through the metallic plate body beneath the front face; inserting with radial clearance a metallic tube (30) into the channel (22) so that both tube ends (32, 34) protrude out of the channel (22); and achieving a press fit of the tube (30) within the channel (22) by shrinking the section of the channel (22) by means of a metal-forming process applied to the plate body (10).

Description

The manufacture method of cooling plate and the cooling plate of making in this way
Technical field
The cooling plate that the present invention relates to make the method for cooling plate and make in this way.
Background technology
Cooling plate is also referred to as " upright cold wall (staves) ", uses in blast furnace hundreds of years.Cooling plate is arranged on the inboard of furnace wall and has the internal coolant pipe that is connected with the chilled(cooling) water return (CWR) of blast furnace.The cold plate surface of facing high furnace interior can serve as a contrast uses refractory materials.The pipe connecting end of water coolant is arranged on the back side of cooling plate and draws the furnace wall with sealing means.The cooling channel of a plurality of cooling plates is connected in series, and is connected with the chilled(cooling) water return (CWR) of blast furnace by these pipe connecting ends of drawing the furnace wall.
Up to several years ago, the most cooling plates in blast furnace are cast iron cooling plates.Make this cast iron cooling plate and have diverse ways.According to first method, be used to cast the mold that cools off plate body and be provided with one or more cores that are used to form internal coolant ducts.Then, liquid cast is cast in the mold.The shortcoming of this method is: be difficult to remove the casting sand of cooling pipe, and/or the cooling pipe of cast iron is often got by moulding improper or firm inadequately.In order to overcome above-mentioned shortcoming, the someone proposes to be provided with preformed steel pipe in mold, and liquid cast is cast to around the steel pipe.But these cast iron cooling plates that have steel pipe can not be satisfactory.In fact, because carbon infiltrates steel pipe from cast iron, steel pipe becomes fragile and crackle may occur.
In order to replace the cast iron cooling plate, developed the cooling plate of copper and steel recently.The someone proposes to be used for the different production methods of copper " upright cold wall (staves) ".
At first, attempt to produce copper cooling plate, in mold, use core moulding internal coolant pipe by the casting of mold.But this method proves in practice and is not effectively because the cast copper plate body often has the gentle hole of cavity, have great negative impact this work-ing life to cooling plate.Be difficult to remove casting sand, and the frequent moulding of cooling pipe in the copper gets improper from cooling duct.
When GB-A-1571789 proposed to cast cooling plate in mold, the metal tube coil pipe made from preformed copper or high-quality steel replaced core.The coil pipe that forms spiral coolant duct is arranged in the mold, liquid copper cast in coil pipe around.This method also is proved to be in practice and is not effectively, because can not prevent cavity and pore in the copper coin body effectively, can not solve metal tube effectively and interfacial problem between the solidified copper in mold.
From DE-A-2907511, learn by forging or rolling copper coin manufacturing cooling plate.Main coolant pipe is the blind hole that gets out on rolled copper slab with mechanical drilling method.Blind hole seals by welding or welding plug.Then, get out the connecting hole that connects blind hole from the plate body back side.Therefore, be used for the pipe connecting end that coolant feed or refrigerant return and insert these connecting holes, and in position soldered or welding.Recently, also the someone propose to utilize identical method to produce cu cooling plate.These cooling plates can be avoided above-mentioned casting flaw.Particularly, can effectively eliminate plate interior cavity and pore.
The precast billet that the WO-98/30345 instruction is cast cooling plate by means of continuous casting mold, the clavate insert of wherein casting pipeline forms the pipeline of advancing along the continuous casting direction, and these pipelines constitute the main coolant pipe in the final cooling plate.By laterally forming two otch along casting direction, plate body is separated with the continuous casting precast billet, form two end faces corresponding to the distance of the desired length of cooling plate.At next production stage, the connecting hole that admission passage broadens pierces plate body perpendicular to the back side, and closes the end face aperture of casting pipeline.Therefore, connecting hole is inserted in the pipe connecting end, and welding or welding in position, as mentioned above.
The manufacture method of describing in DE-A 2907511 and WO 98/30345 can both be produced fine cooling plate body with copper or copper alloy.But, compare with cooling plate, or compare with the cooling plate of shape casting with monoblock casting cooling tube, have the defective of the quite high pressure-losses at transmission region from the pipe connecting end to the cooling channel with the final cooling plate of two kinds of methods productions.
Suggestion is inserted the otch of cooling plate body with drip molding among the WO 00/36154, has the flow losses of copper cooling plate of the cooling channel of monoblock casting or drilling with reduction, thereby forms the switching channel that heat-eliminating medium is had the optimal flow condition.But this method needs quite high labour intensity, and it has reflected higher production cost.
DE-A 3313998 discloses a kind of cooling plate that is used for the metallurgical furnace made by iron body.This cooling plate comprises by steel pipe and inserts the passage that the hole vertically run through main body formed, was used for cooling fluid.Steel pipe is by shrinkage fit in advance and be fixed in the iron body when temperature equilibrium.This method need be suitable for the large size shrinkage fit equipment of the costliness of iron body and steel pipe sizes.
Summary of the invention
The purpose of this invention is to provide simple, the reliable method of making cooling plate with suitable low pressure loss.Another object of the present invention provides the reliable cooling plate that has suitable low pressure loss, can make easily.These problems are used respectively according to the method for claim 1 with according to the cooling plate of claim 17 and are solved.
Method according to manufacturing cooling plate of the present invention may further comprise the steps: provide have the front, the back side and at least one run through the metal plate of the passage of metal plate below the front; The metal pipe that will have radius clearance inserts passage, makes two tube ends be projected into the passage outside, and realizes the press-fit of pipe in passage.According to an important feature, handle (metal-forming process) acquisition press-fit by metal plate being implemented metal forming.This metal forming is handled the contraction that causes channel cross-section.
Surprisingly, have been found that the press-fit of pipe in passage can handle by blank plate body (blankplate body) being implemented metal forming, obtain with simple, economic and reliable mode.
After pipe inserted, metal forming was handled and is made metal plate be deformed into the shape of expectation, is used to realize the press-fit of pipe in passage.Metal forming is handled the permanent mechanical deformation that comprises the sky metal plate, that is, and and viscous deformation.It for example is forging, the extruding or rolling of metal plate that possible metal forming is handled.Metal forming is handled the final state that plate body can be converted to cooling plate from dummy status.Do not realize the common unwanted additional processing of press-fit and do not get rid of.
Preferably, metal forming is handled along described at least one path partially ground and is implemented.The local execution reduces to form required power of press-fit or strength, thereby is convenient to mechanical treatment and reduces requirement to required equipment.For example, press-fit can by along described passage, for example produce permanent depression (depression) at the back side of metal plate and realize.Replacedly, whole metal plate can be handled through metal forming.
In the preferred embodiment of present method, the metal forming that metal plate is implemented is handled the recoverable deformation that forms pipe, to produce the pre-tensioned fit of pipe in passage.Because provide the scope of metal plate viscous deformation, that is, the press-fit of pipe recoverable deformation can be realized comprising in parameatal zone.The pre-tensioned fit of the pipe that is obtained in passage provides enhanced heat passage, can influence the physicals of pipe sharply.
If compare with forging or rolling plate body, copper or cu cooling plate with the drilling conduit that is used for cooling fluid respectively, with be that the copper cooling plate of continuous casting plate body of the passage of casting is compared with the conduit that is used for cooling fluid, cooling plate of the present invention for example has the following advantages:
Even-under the situation of etch, burn into or plate body crackle, the pipe that is assembled to plate body guarantees stopping property.Thereby the quality to plate body can be made actual economy.
-because tube end is projected into the plate body outside, do not need the pipe connecting end is welded on the plate body.Thereby do not need complicated welding operation certainly, welding operation needs high-quality professional and because there is risk of leakage in welding flaw.
The pipe that-its end is projected into the plate body outside produces much smaller pressure drop than pipe connecting end, and wherein the pipe connecting end is welded to the passage of drilling or casting from the plate body back side.There is not the problem such as " dead end (dead-ends) " of core (air pocket) and solid accumulation (solids accumulations) etc. in they yet, and they usually are the origins of corrosion and flow restriction problem.
If compare with cast iron of casting in mould or cast copper cooling plate, the conduit that wherein forms final cooling plate is arranged in the mold, and cooling plate of the present invention for example has the following advantages:
-because can make the plate body that will provide based on plate rolling, that forge or cast continuously, so it is quite easy to produce required plate body reliably with low cost, this plate body does not have cavity and pore, and has stable quality.
-because pipe is not to be cast in the plate body, so do not need to worry tubing and the interface problem between the solidified liquid plate body material around pipe.
-can guarantee good and stable heat transfer performance between pipe and the plate body by the press-fit of pipe in its passage of metal forming.
If with steel pipe is to compare by shrinkage fit fixed cast iron cooling plate, cooling plate of the present invention has simple manufacturing, does not particularly need to be used for the advantage of large size equipment of the costliness of shrinkage fit.And, can obtain the enhanced heat transfer performance that press-fit causes by metal forming.
Therefore, the invention provides the simple and reliable method of the cooling plate of making suitable low pressure loss, it has the many advantages that are better than the prior art cooling plate.
In a preferred embodiment of the invention, handle the step that realizes the press-fit of pipe in passage by metal forming and comprise that rolling plate body after metal pipe inserts passage is so that passage and pipe have elliptic cross-section.It is this metallurgical structure that improves plate body that this metal forming is handled additional advantage.
In alternative embodiment, handling the step that realizes the press-fit of pipe in passage by metal forming can comprise, forges after metal pipe inserts passage or the extruding plate body.
In another embodiment of present method, realize that the step of the press-fit of pipe in passage also comprises, by forming hydraulic pressure and the expansion pipe at tube interior.
At random, realize that the step of the press-fit of pipe in passage also comprises, with at least internal explosion pipe that expands.
Of the present invention another may embodiment in, realize that the step of the press-fit of pipe in passage also comprises, pass the pipe pipe that expands by dropping expansion-head.
In addition, present method can comprise the shrinkage fit of pipe in passage.This shrinkage fit can be finished before handling by metal forming.But, in this case, need other equipment.
Should be appreciated that, also might bond shaping processing carry out one or more above-mentioned additional step continuously, be used for the expectation press-fit of pipe at passage.Additional step can be carried out before or after the metal forming of plate body is handled.But usually, metal forming is handled to be enough to realize the press-fit expected do not need other processing.
Usually, plate body is made of copper or steel.The pipe that is coupled in the passage for example can be made by copper or stainless steel.Pipe is provided with further coating heat passage between pipe and the plate body or the lining of improving easily, if desired, avoids the direct contact between plate body metal and the pipe metal.
The tube end that is projected into the passage outside points to the pipe connecting end that is substantially perpendicular to the planar direction parallel with the plate body back side advantageously towards the bending of the plate body back side to form.These pipe connecting ends directly connect the aperture by the furnace wall so.And, crooked tube end can partly compensate the temperature of the expansion generation of the cooling plate in the blast furnace at least, thereby do not need to be used to connect the loop expansion pipe of pipe connecting end and cooling loop, or the needed loop expansion pipe that is used to connect pipe connecting end and cooling loop is simpler.
Plate body is advantageously provided first side face and the second opposite side face, and wherein at least one passage runs through metal plate, to form first aperture at first side face and to form second aperture at second side face.This feature guarantees that the cooling plate edge better cools off, and wherein pipe is emerged to plate body side face outside.Side face advantageously tilts towards the plate body back side, makes them form the nose of the tube end of protecting the side face outside of emerging.Even, also recess (recess) may be milled into side face for the emerge tube end of side face outside of protection better, make recess open wide and the aperture of one of passage is arranged in this recess towards the plate body back side.
Cooling plate according to the present invention comprises metal plate, and at least one metal pipe that it has front, the back side and run through the passage of metal plate below the front makes two tube ends be projected into the plate body outside.Between metal plate and at least one metal pipe, has press-fit.According to an importance, metal plate is along described passage viscous deformation.Should be appreciated that the viscous deformation of blank plate body plays a major role to press-fit.
In a preferred embodiment, metal plate comprises the Long Qiu that extends along described at least one passage.The front or the back side that should grand mound can close passage be arranged on plate body along passage with extending.The Long Qiu related with passage obviously is convenient to the metal forming processing or the viscous deformation of passage peripheral region, to obtain press-fit.Therefore, depress grand mound by relative plate body and can realize the metal forming processing.In order further to simplify distortion, preferred opening is arranged within the described grand mound.In this case, preferred Long Qiu is positioned at the plate body back side.
Advantageously, plate body is made of copper or steel.Preferred pipe is made by copper or stainless steel.The combination that has been found that plate body that is formed from steel and the pipe that is made of copper is effective especially.The tube end bending that each is outstanding is pointed to the pipe connecting end that is substantially perpendicular to the planar direction parallel with the plate body back side to form.
Embodiment
Referring now to accompanying drawing, the preferred embodiments of the present invention are described, wherein:
Fig. 1: be the longitdinal cross-section diagram that is used to make the plate body of cooling plate according to the present invention;
Fig. 2: be after the pipe with radius clearance inserts the passage of plate body, the longitdinal cross-section diagram of the plate body of Fig. 1;
Fig. 3: be after realizing the press-fit of pipe in passage, the plate body of Fig. 2 and the longitdinal cross-section diagram of pipe;
Fig. 4: the longitdinal cross-section diagram that is final cooling plate;
Fig. 5: be alternative embodiment according to cooling plate of the present invention;
Fig. 6: be to have the longitdinal cross-section diagram that radius clearance is inserted the plate body of the pipe in the passage of plate body, diagram is with inner hydraulic pressure expansion pipe, to realize the step of the press-fit of pipe in passage;
Fig. 7: be to have a longitdinal cross-section diagram that inserts the plate body of the pipe in the passage of plate body with radius clearance, diagram by drop sphenocephaly pass pipe expand pipe, to realize the step of the press-fit of pipe in passage;
Fig. 8: be local lateral cross-sectional view according to the blank plate body of another embodiment;
Fig. 9: the blank plate body that is Fig. 8 has the local lateral cross-sectional view that has the pipe of radius clearance in the insertion plate body passage;
Figure 10: be the local lateral cross-sectional view of the blank plate body of Fig. 9 in final state, the step in diagram constricted channel cross section.
Figure 11: be local lateral cross-sectional view according to the blank plate body of further embodiment of this invention;
Figure 12: the blank plate body that is Figure 11 has the local lateral cross-sectional view that has the pipe of radius clearance in the insertion plate body passage;
Figure 13: be the local lateral cross-sectional view of the blank plate body of Figure 12 in final state, the step in diagram constricted channel cross section;
Figure 14: be local lateral cross-sectional view according to the blank plate body of further embodiment of this invention;
Figure 15: be the local lateral cross-sectional view of the blank plate body of Figure 14 in final state, the step in diagram constricted channel cross section.
The specific embodiment
Fig. 1 illustrates according to the present invention the metal plate 10 for the manufacture of coldplate (being also referred to as vertical cold wall), Coldplate is arranged on metallurgical furnace, inboard, for example air blast furnace wall. This plate body 10 has front 12, the back side 14 With four side faces. Two of four side faces with Reference numeral 16,18 signs, and in addition two side faces at Fig. 1 Sectional view in cannot see. These two side faces 16,18 back sides 14 towards plate body 10 tilt. Be exposed to The front 12 of high furnace interior is advantageously provided groove 20, and it increases cooling surface and improves refractory liner Adhesiveness. The straight cylindrical channel 22 of Reference numeral 22 signs, it runs through metal below positive 12 Plate body 10 is to form aperture 24,26 at side face 16 and 18. The cross section of passage is normally circular, But, do not get rid of elliptic cross-section. Plate body 10 comprises a plurality of this passages 22, and it is parallel to each other usually .
This plate body 1 is for example made by the forging or the milled sheet of copper, copper alloy or steel, wherein passage 22 forged by piercing or rolling plate in.Replacedly, plate body 10 also can wherein form passage 22 with the clavate insert, such as described at WO-98/30345 with the copper coin or the steel plate manufacturing of continuous casting in the continuous casting operation.Therefore, the passage of casting also will carry out mechanical workout with metal-cutting machine tool, to improve the size and dimension tolerance of passage.
According to the present invention, passage 22 is not designed to the conduit that itself forms cooling fluid (being generally water coolant), but the metal pipe 30 that forms the cooling fluid conduit is installed.As shown in Figure 2, preferably the metal pipe of being made by copper, copper alloy or stainless steel 30 has in the radius clearance ground insertion passage 22, makes two tube ends 32,34 outstanding from passage 22.Preferred combination is made up of the plate body 10 and the pipe made of copper 30 of steel.After pipe 30 inserts plate body 10, by being implemented metal forming, handles and the cross section (that is, the primary clearance cooperation being transformed into interference fit) of constricted channel 22 plate body 10, and anyone realizes the press-fit of pipe 30 in passage 22.This press-fit guarantees closely contact between pipe 30 outer walls and passage 22 inwalls, causes good heat exchange between plate body 10 and the pipe 30 like this.Fig. 3 illustrates and realizes having the plate body 10 of pipe 30 after the press-fit of pipe 30 in passage 22.
By being implemented metal forming, plate body 10 handles the expectation press-fit of acquisition pipe 30 in the passage 22 of plate body 10.In addition, can implement one or more pre-treatment or aftertreatment, as described below.
According to first embodiment of present method, form the sectional dimension of passage 22 and pipe 30, make when plate body 10 and pipe 30 during to have the radius clearance of pipe 30 in passage 22 all in envrionment temperature.After pipe 30 was inserted the passage 22 of plate body 10, plate body 10 was rolled.Therefore, cylindrical tube 30 originally has elliptic cross-section, and realizes the press-fit of pipe 30 in passage 22.
Example:
Pipe diameter: 69,9-70,1mm (at 20 ℃)
Channel diameter: 70,3-70,8mm (at 20 ℃)
The rolling 1mm of plate is enough to realize the press-fit of pipe 30 in passage 22.The cross section of pipe 30 becomes ellipse a little.
Because the scope that whole plate body 10 can be rolled has certain upper limit, additional step can be used as pre-treatment or after-treatment applications, so that support the press-fit by the rolling acquisition of plate body 10.A plurality of such additional steps are described below.
In first additional step, as shown in Figure 6, determine the sectional dimension of passage 22 and pipe 30, make plate body 10 and pipe 30 all have the radius clearance (that is, plus tolerance) of pipe 30 in passage 22 at ambient temperature.After pipe 30 inserts the passage 22 of plate bodys 10, drop tapered expansion 40 by hydraulic cylinder 42 and pass pipe 30.The cross section of these expansion-head 40 expansion pipes 30, thus by metal forming, prepare the press-fit of pipe 30 in passage 22 with rear plate body 10.Although describe as pre-treatment, the tube expansion of machinery also can be implemented in the rolling back of plate body 10.
According to another additional step, as shown in Figure 7, still determine the sectional dimension of passage 22 and pipe 30, make plate body 10 and pipe 30 that the radius clearance (that is, plus tolerance) of pipe 30 in passage 22 all is provided at ambient temperature.After pipe 30 had inserted the passage 22 of plate body 10, pipe 30 expanded by the pressurized liquid that pumps into pipe 30.Device as shown in Figure 7 comprises the head 50 of putting into pipe 30 1 ends with sealing means.This head 50 comprises and runs through the bar 52 of pipe 30 with supporting piston 54, and piston 54 is enclosed near the pipe 30 the opposite outlet of passage 22.Passage 56 allows pressurized liquid pump into pipe 30.The hydraulic pressure of pipe 30 expands and is used for metal forming, pipe 30 by plate body in passage 22 press-fit subsequently.Although describe as pre-treatment, this hydraulic buckling also can be in enforcement after plate body 10 rolling.
According to another additional step, before metal forming is handled, implement the shrinkage fit of the pipe 30 in the plate body 10.In original known mode, the sectional dimension of passage 22 and pipe 30 has radial interference when temperature equilibrium.Before pipe 30 is inserted passage 22, produce radius clearance by heating plate body 10 and/or cooling pipe 30.After pipe 30 inserts, when getting back to temperature equilibrium, obtain radial interference.Therefore, the metal forming that plate body is implemented is handled the press-fit that realizes expectation.
Certainly, may carry out one or more above-mentioned additional step, to be used for the expectation press-fit of pipe 30 at passage 22.Usually, the metal forming that plate body 10 is implemented is handled still is enough to realize the press-fit expected.
Fig. 4 illustrates the final cooling plate made from plate body shown in Figure 1 10.After the expectation press-fit in realizing the passage 22 of pipe at plate body 10, back side bending from the outstanding tube end 32,34 of inclination side face 16,18 towards plate body 10 is pointed to the pipe connecting end 60,62 that is substantially perpendicular to the planar direction that is parallel to plate body 10 back sides 14 to form.Be noted that inclination side face 16,18 forms nose 64,66, its common protection is towards the crooked tube end 32,34 of high furnace interior.
Fig. 5 illustrates the final cooling plate of the plate body 10 ' manufacturing that designs based on the plate body 10 somewhat different than Fig. 1.This plate body 10 ' in, each channel end offer be milled into plate body 10 ' side face 16 ', 18 ' recess 70,72, make towards plate body 10 ' back side 14 ' open wide.Towards front 12 ', remaining plate portion 74,76 sealings of each recess 70,72 usefulness.Because remaining plate portion 74,76 protections towards the cooling plate front, crooked tube end 32 ', 34 ' form pipe connecting end 60 ', 62 ', its sensing be substantially perpendicular to be parallel to plate body 10 ' back side 14 ' the planar direction.
Another preferred embodiment of making cooling plate is described below.This embodiment overcome by rolling whole plate body 10,10 ', can reduce plate body 10,10 ' the restriction of scope of thickness.
Fig. 8 illustrates the blank plate body 10 according to the alternative embodiment of making cooling plate "." local lateral cross-sectional view that Fig. 8 is a blank plate body 10 in the zone of passage 22.Passage 22 can be cast or drilling, as mentioned above.Plate body 10 " is provided with grand mound 80 at its back side 14.Should extend along passage 22 on grand mound 80, along planar direction perpendicular to Fig. 8.Grand mound 80 is arranged near passage 22 positions and the top.Forge or rolling plate processing during or during the continuous casting of copper coin or steel plate, grand mound 80 " forms usually along with plate body 10.Replacedly, grand mound can be in subsequently step, for example form by built-up welding.Be noted that a plurality of Long Qiu are arranged on plate body 10 usually " the back side 14, that is, a Long Qiu is used for passage 22 (not shown).
Fig. 9 illustrates the plate body 10 of Fig. 8 " has the pipe 30 that exists in the radius clearance insertion passage 22." and exist during temperature equilibrium between the pipe 30 because corresponding to the size of pipe 30, radius clearance is preferably at plate body 10.
Figure 10 illustrates plate body 10 ", more specifically say so grand mound 80 implement the plate body 10 of the Fig. 9 after metal formings are handled " and pipe 30.After inserting pipe 30, for example depress grand mound 80 by rolling or extrusion process.Usually, the grand mound 80 local metal formings of implementing are handled, are made grand 80 tops, mound be forced to towards passage 22 directions, that is, in Fig. 9 vertically downward.Mechanical deformation makes the back side 14 smooth, so that force initial bulge 80 for good and all to enter plate body 10 ", as shown in figure 10.Thereby the cross section of passage 22 reduces, with pipe 30 and plate body 10 " between initial diametrical clearance be transformed into press-fit.In addition as can be seen from Figure 10, cylindrical tube 30 originally and passage 22 become elliptic cross-section a little after distortion.
Select thickness and the shape of Long Qiu among Fig. 8 and 9, for example, " definite permanent plastic deformation in contiguous grand mound 80 and passage 22 zones to realize plate body 10.Plate body 10 " this viscous deformation optimum cause the recoverable deformation of pipe 30.Thereby realize the pre-tensioned fit of pipe 30 in passage 22." the metal forming and form the step of press-fit that should be appreciated that plate body 10 obviously is convenient to make in initial grand mound 80.Particularly, grand mound 80 does not need rolling whole plate body 10 " realizes being press-fitted the scope that merges the reduced cross-sectional that has increased passage 22.
Figure 11 illustrates the blank plate body 10 according to another embodiment that makes cooling plate ".Compare blank plate body 10 " comprise similar grand mound 82, just it is provided with opening 82 with Fig. 8.Opening 82 can obtain or replacedly cast to form by cutting.Be parallel to the planar direction of Figure 11, opening 82 14 runs through grand mound 80 to passage 22 from the back side, thus in grand mound 80 two shoulders 84 of formation and 84 '.Be parallel to the planar direction of Figure 11, opening 82 extends on the length on grand mound 80 usually.The width of preferred opening 82 reduces towards passage 22.
Figure 12 illustrates the plate body 10 of Figure 11 " to have and exists radius clearance to insert the pipe 30 of passage 22.
Figure 13 illustrates the plate body 10 of final state ".Compare with Figure 12, to plate body 10 ", more specifically say so shoulder 84 and 84 ' execution metal forming handled after, pipe 30 is force-fitted in the passage 22.Plate body 10 around the passage 22 " the zone for example by rolling generation viscous deformation, so that the press-fit of realization pipe 30 in passage 22.Shoulder 84 and 84 ' for good and all be bent downwardly and being connected is with clamping tube 30.Thereby close initial opening 82, as shown in figure 12.Should be appreciated that initial opening 82 is convenient to the metal forming processing owing to reduce to depress grand mound 80 required power.If initial opening 82 is not exclusively closed, can reach identical effect.According to the size of initial openings, slit can keep along passage 22, and final cooling plate is not had tangible negative interaction.Except the grand mound 80 that disconnects, the final plate body 10 of Figure 13 " has the final plate body 10 to Figure 10 " and has similar performance and advantage.
Figure 14 illustrates the blank plate body 10 according to another embodiment that is used to make cooling plate.If compare with Fig. 8 or Figure 11, blank plate body 10 is not provided with grand mound 80.Figure 14 illustrates and has the plate body 10 that inserts in the passage 22, has the pipe 30 of radius clearance.
Figure 15 illustrates the final state of the plate body 10 of Figure 14.Plate body 10 has been handled through metal forming and has been formed local depression 90.The metal forming processing that is used to form depression 90 can be rolling or extrusion operation.Depression 90 parts are arranged on the plate body 10, that is, and and near passage 22 and along passage 22.Therefore, depression 90 is extended along passage 22 at the in-plane perpendicular to Figure 15.If compare with Figure 14, depression 90 reduces the cross section of passage 22.As a result, realize the press-fit of pipe 30 in passage 22.The degree that plate body 10 is depressed, that is, the height of depression 90 is chosen as the viscous deformation of determining of passage 22 peripheral regions that obtain plate body 10 usually.This definite viscous deformation optimum causes the recoverable deformation of pipe 30, thereby guarantees the pre-tensioned fit of pipe 30 in passage 22.
Should be appreciated that according to the final cooling plate of method acquisition of Fig. 8-10, Figure 11-13 or Figure 14-15, it has identical performance with the final cooling plate that Fig. 4 and Fig. 5 describe basically.
If compare with forging or rolling plate body, copper or cu cooling plate with the drilling conduit that is used for cooling fluid respectively, with be that the copper cooling plate of continuous casting plate body of the passage of casting is compared with the conduit that is used for cooling fluid, above-mentioned cooling plate for example has the following advantages:
-can use high-quality copper pipe or stainless steel pipe 30,30 ', even under the situation of etch, corrosion and plate body 10,10 ' crack, these pipes guarantee stopping property for many years.
-because plate body 10,10 ' needn't guarantee watertight, to plate body 10,10 ' the real economy saving done of quality obviously can compensate high-quality copper pipe or stainless steel pipe 30,30 ' expense;
-do not need with the pipe connecting end be welded to plate body 10,10 ' on, thereby do not need high-quality professional and exempted the risk of leakage that welding flaw causes;
-have crooked end 32,34,32 ', 34 ' pipe 30,30 ' produce much smaller pressure drop than the pipe connecting end that is welded to drilling or casting channel.
-have crooked end 32,34,32 ', 34 ' pipe 30,30 ' solved problem such as " dead end " of core and solid accumulation etc., they usually are the origins of corrosion and flow restriction problem.
-plate body 10,10 ' edge better cool off because pipe 30,30 ' emerge to plate body 10,10 ' side face 16,18,16 ', 18 ' outside;
-crooked tube end 32,34,32 ', the temperature that produces of 34 ' at least expansion that can partly compensate cooling plate in blast furnace, thereby do not need to be used to connect pipe connecting end 60,62,60 ', 62 ' with the loop expansion pipe of cooling loop, perhaps needed be used to connect pipe connecting end 60,62,60 ', 62 ' simpler with the loop expansion pipe of cooling loop.
If compare with cast iron of casting in mould or cast copper cooling plate, the conduit that wherein forms cooling fluid directly is cast into, and above-mentioned cooling plate for example has the following advantages:
-because based on rolling, forge or the plate of continuous casting can make plate body 10,10 ', so realize not having quite easily the plate body 10,10 of cavity and pore ';
-be used to make plate body 10,10 ' plate can be with low-cost suitability for industrialized production, and have stable quality;
-do not need to worry at tubing and solidify interface problem between the material of the plate around the pipe;
The press-fit of-pipe 30 in passage 22 can guarantee pipe 30 and plate 10,10 ' between good and stable heat transfer performance.

Claims (34)

1. method of making cooling plate comprises:
Provide metal plate (10,10 ', 10 "), at least one passage (22,22 ') that it has front (12,12 '), the back side (14,14 ') and run through described metal plate below described front (12,12 ');
Metal pipe (30,30 ') is inserted in the described passage (22,22 '), have radius clearance, make two pipes (30,30 ') end be projected into described passage (22,22 ') outside; With
Realize the press-fit of described pipe (30,30 ') in described passage (22,22 ');
It is characterized in that: the step that realizes the press-fit of described pipe (30,30 ') in the described passage (22,22 ') comprise to described metal plate (10,10 ', 10 ") are implemented metal forming and are handled.
2. the method for claim 1, wherein said metal forming is handled the recoverable deformation that forms described pipe (30,30 '), thereby produces the pre-tensioned fit of described pipe (30,30 ') in described passage (22,22 ').
3. method as claimed in claim 1 or 2, wherein provide metal plate with at least one passage (22,22 ') (10,10 ', the step of 10 ") comprising:
A) provide forging or rolling copper coin or steel plate; With
B) bore described plate and get out described at least one passage (22,22 ').
4. method as claimed in claim 1 or 2, wherein provide metal plate with at least one passage (22,22 ') (10,10 ', the step of 10 ") comprising:
Continuous casting has the metal sheet of at least one passage that runs through its casting (22,22 '); With
With the metal sheet of described continuous casting make described metal plate (10,10 ', 10 ").
5. method as claimed in claim 4, the described metal plate of wherein said manufacturing (10,10 ', the step of 10 ") comprising:
With the passage (22,22 ') of described at least one casting of metal-cutting machine tool mechanical workout, to improve its tolerance of dimension and form tolerance.
6. as each described method of claim 1-5, the step of the press-fit of the described pipe of wherein said realization (30,30 ') in described passage (22,22 ') comprises that implementing metal forming partly along described at least one passage (22,22 ') handles.
7. method as claimed in claim 6 is wherein handled along described passage by described metal forming and is formed depression (90).
8. as each described method of claim 1-7, wherein said provide metal plate with at least one passage (22,22 ') (10,10 ', the step of 10 ") comprising:
Described metal plate (10,10 ', Long Qiu (80) is set on 10 "), described Long Qiu extends along described at least one passage (22,22 ').
9. method as claimed in claim 8, wherein said provide metal plate with at least one passage (22,22 ') (10,10 ', the step of 10 ") also comprises:
At described Long Qiu (80) opening (82) is set.
10. method as claimed in claim 8, wherein said provide metal plate with at least one passage (22,22 ') (10,10 ', the step of 10 ") also comprises:
Opening (82) is set in described Long Qiu (80), and wherein said opening (82) stretches into described at least one passage (22,22 ').
11. method as claimed in claim 10 is wherein implemented described metal forming to described Long Qiu (80) and is handled, to reduce the width of described opening (82).
12., wherein described Long Qiu (80) is implemented metal forming and handles, to depress described Long Qiu (80) as each described method of claim 8-11.
13. as each described method of claim 1-12, the step of the press-fit of the described pipe of wherein said realization (30,30 ') in described passage (22,22 ') comprises:
Described metal pipe (30,30 ') is being inserted described passage (22,22 ') afterwards, rolling described plate body (10,10 ', 10 ").
14. method as claimed in claim 13, wherein said plate body (10,10 ', 10 ") are rolled, so that described passage (22,22 ') and described pipe (30,30 ') have elliptic cross-section.
15. as described each the described method of claim 1-14, the step of the press-fit of the described pipe of wherein said realization (30,30 ') in described passage (22,22 ') also comprises:
By forming hydraulic pressure and the described pipe of radial swelling (30,30 ') in described pipe (30,30 ') inside.
16. as each described method of claim 1-15, the step of the press-fit of the described pipe of wherein said realization (30,30 ') in described passage (22,22 ') also comprises:
Come the described pipe of radial swelling (30,30 ') with at least internal explosion.
17. as each described method of claim 1-16, the step of the press-fit of the described pipe of wherein said realization (30,30 ') in described passage (22,22 ') also comprises:
Pass through described pipe (30,30 ') and the described pipe (30,30 ') that expands by dropping expansion-head.
18. as each described method of claim 1-17, wherein said plate body (10,10 ', 10 ") are made of copper or steel.
19. as each described method of claim 1-18, wherein said pipe (30,30 ') is made by copper or stainless steel.
20. as each described method of claim 1-19, wherein:
Each described pipe (30, the 30 ') end that is projected into described passage (22,22 ') outside is towards described plate body (10,10 ', 10 ") posterior bow, with aligning be substantially perpendicular to plate body (10; 10 ', the planar direction that the 10 ") back side (14,14 ') is parallel and form the pipe connecting end.
21. as each described method of claim 1-20, wherein said provide metal plate (10,10 ', the step of 10 ") comprising:
Plate body (10 with first side face (16,16 ') and opposite second side face (18,18 ') is provided, 10 ', 10 "), wherein said at least one passage (22; 22 ') run through described metal plate (10; 10 ', 10 ") are with at described first side face (16,16 ') last first aperture (24 that forms, 24 ') and in last second aperture (26,26 ') that forms of described second side face (18,18 ').
22. method as claimed in claim 21, one of wherein described at least side face (16,18) tilts towards the back side of described plate body (10).
23. method as claimed in claim 21, wherein for described aperture (24 ', 26 ') at least one, recess (70,72) is milled into described side face (16 ', 18 '), make described recess open wide towards the back side (14 ') of plate body (10 '), thereby described aperture (24 ', 26 ') be positioned within the described recess (70,72).
24. cooling plate, comprise metal plate (10,10 ', 10 "), its have the front (12; 12 '), the back side (14; 14 ') and run through the passage (22,22 ') below described front (12,12 ') in the described metal plate at least one metal pipe (30; 30 '); make two pipes (30,30 ') end be projected into described plate body (10,10 '; 10 ") outside, described metal plate (10,10 ', 10 ") and described at least one metal pipe (30; 30 ') between have press-fit
It is characterized in that: described metal plate (10,10 ', 10 ") are along described passage (22,22 ') viscous deformation, and described viscous deformation plays a major role to described press-fit.
25. cooling plate as claimed in claim 24, wherein said plate body (10,10 ', 10 ") initially comprise the Long Qiu (80) that extends along described at least one passage (22,22 ').
26. cooling plate as claimed in claim 25, its split shed (82) is arranged on the described Long Qiu (80).
27. cooling plate as claimed in claim 26, wherein, at described plate body (10,10 ', 10 "), more specifically say so after the viscous deformation of described Long Qiu (80), along described at least one passage (22; 22 ') slit is set, described slit derives from described opening (82).
28. as each described cooling plate of claim 24-27, wherein said plate body (10,10 ', 10 ") are made of copper or steel.
29. as each described cooling plate of claim 24-28, wherein said pipe (30,30 ') is made by copper or stainless steel.
30. cooling plate as claimed in claim 29, wherein said plate body (10,10 ', 10 ") are formed from steel, and described pipe (30,30 ') is made of copper.
31. as each described cooling plate of claim 24-30, wherein:
Each described pipe (30,30 ') end bent, with aligning be substantially perpendicular to plate body (10,10 ', the planar direction that the 10 ") back side (14,14 ') is parallel and form pipe connecting end (60,62,60 ', 62 ').
32. as each described cooling plate of claim 24-31, wherein:
Described plate body (10,10 ', 10 ") have first side face (16,16 ') and second side face (18,18 '); With
Described at least one pipe (30,30 ') run through described metal plate (10,10 ', 10 "); make a pipe (30,30 ') end emerge; to emerge to described second side face (18,18 ') outside in another pipe (30,30 ') end to described first side face (16,16 ') outside.
33. cooling plate as claimed in claim 32, one of wherein described at least side face (16,18) tilts towards the back side (14) of described plate body (10).
34. cooling plate as claimed in claim 32, one of wherein described at least side face (16 ', 18 ') comprises recess (70,72), its described back side (14 ') towards described plate body (10 ') is opened wide, and emerges to described plate body (10 ') outside in wherein said pipe (30 ') end.
CNB2004800353559A 2003-12-03 2004-12-03 Method of manufacturing a cooling plate and a cooling plate manufactured with this method Expired - Fee Related CN100434536C (en)

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EP1548133A1 (en) 2005-06-29
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US20070068664A1 (en) 2007-03-29
RU2006123428A (en) 2008-01-20
CN100434536C (en) 2008-11-19
EP1689891A1 (en) 2006-08-16

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