Dynamic balancing electric two-way valve
Technical field
The present invention relates to a kind of valve, particularly a kind of electronic two logical one valves with dynamic flow equilibrium function.
Background technique
The air-conditioning system power consumption accounts for about 65% of the total power consumption of building, how to carry out the central air-conditioner technology of energy-conserving and environment-protective, efficient natural, paid more and more attention.
Ubiquity the hydraulic misadjustment phenomenon in a large amount of different journey pipe network water system of heating, air-conditioning, and the pipe network water force unbalance causes the waste of system's energy and the increase of equipment operation noise easily.Solving the hydraulically balanced method of complex grid is developed to the integrated valve technology of the intelligent electric with transient equiliblium function by mechanical type static balancing valve, mechanical type dynamic balance valve.
The transient equiliblium type electric two-way valve of at present a large amount of imports is the simple combination with mechanical self-powering type automatic flow balance type stainless steel flow control spool and straight stroke electric Twoway valves.The control flow rate of this dynamic balance motor-driven valve operation point less than normal, that start operating pressure differential is higher, and the closed pressure reduction of electric actuator is little, working life is short partially.
Electronic two-way valve is widely used in the simple control field that each fluid flows because of advantages such as it are simple in structure, easy to manufacture, through-current capability is big.If it is integrated that automatic flow balance type stainless steel flow control spool and electronic two-way valve are carried out organic assembling, this will be a kind of very good transient equiliblium type electric two-way valve.Adopt the extremely low transient equiliblium type electric two-way valve of this startup operating pressure differential, not only can obviously reduce the hydrodynamic noise of pipeline, and the pipe network distributing system can be realized synthesis energy saving 6%~35%.
At present knownly find also to start that operating pressure differential is low, flow equilibrium precision height, adopt the dynamic balance motor-driven two logical one valves of electric ball valve pattern
Summary of the invention
At the deficiencies in the prior art part, the invention provides a kind of electronic two logical one valves with dynamic high precision flow equilibrium function.
The present invention is for reaching above purpose, be to realize: a kind of dynamic balancing electric two-way valve is provided by such technological scheme, comprise the ball valve body 1 and the angle stroke electric actuator 2 that links to each other with ball valve body 1 that are installed in the ball valve body runner 3, ball valve body runner 3 two ends are inlet porting runner 9 and outlet flow 8 respectively, and a high-precision flow Equilibrator is installed in entrance channel 9 or outlet flow 8; The high-precision flow Equilibrator comprises and entrance channel 9 or the equipped mutually lining 5 of outlet flow 8 inwalls, but lining 5 one ends cooperate runner inner wall setting restraint to be installed on the convex portion of the flow control spool 4 in it, and the other end links to each other with the friction top 7 that is provided with through hole; Flow control spool 4 is a hollow, and the side is provided with at least one side canal 11, and its opening end 12 is slidingly connected with the inner wall sealing of lining 5; Between flow control spool 4 and the friction top 7 elastic device 6 is set.
As a further improvement on the present invention, the upper-end surface of described flow control spool 4 is provided with at least one through hole 10, makes the mobile perforation in the flow control spool 4.
As a further improvement on the present invention, transversal through-flow size of the side canal 11 of described flow control spool 4 increases gradually along water (flow) direction, is the curved edge line that amplifies gradually.
As a further improvement on the present invention, described elastic device 6 is the highi degree of accuracy stainless steel spring.
As a further improvement on the present invention, described ball valve body runner 3 is maze types, the high-precision flow Equilibrator is fitted in the tilting labyrinth flow-path, and its terminal configuration one a maintenance disk cover 14 and a pressure measurement chew 13, dispose a pressure measurement on the entrance channel 9 accordingly and chew 15.
As a further improvement on the present invention, described angle stroke electric actuator 2 can be threaded with ball valve body 1, also can clamp to connect or the spiral-lock connection.
As a further improvement on the present invention, be connected, be threaded or the wherein any mode of snap-in connection connects by integrated between described entrance channel 9 and the ball valve body runner 3.
As a further improvement on the present invention, be connected, be threaded or the wherein any mode of snap-in connection connects by integrated between described outlet flow 8 and the ball valve body runner 3.
As a further improvement on the present invention, by be threaded or the entrance channel 9 of snap-in connection or outlet flow 8 and ball valve body runner 3 between be provided with sealing gasket.
The present invention effectively improves it on the basis of existing electronic two-way valve, with automatic flow Equilibrator and electronic two-way valve organic assembling in incorporate SMART FLUID control valve, constituted dynamic balance motor-driven two logical one valves, angle stroke electric actuator wherein can adopt universal product.
When the electric actuator of one valve is opened valve body, water flows into from entrance channel, flow into stainless steel flow control spool inner chamber by the through hole of stainless steel flow control spool upper-end surface and the side canal of stainless steel flow control spool side, opening end from the stainless steel flow control spool flows out again, flow through successively behind the through hole of inner chamber, friction top of lining, flow out from outlet flow at last.Along with the change of one valve two ends pressure reduction, the stainless steel flow control spool can move left and right under the effect of high precision elastic device.When hydraulic pressure is very low, the flow area maximum of stainless steel flow control spool; When pressure reduction raises gradually, the stainless steel flow control spool moves to Way out (flow direction), have only this moment the side canal of part to be positioned at runner, so the flow area of stainless steel flow control spool reduces gradually, thereby realized the high-precision automatic flow equilibrium function.
Intelligent dynamic balancing electric two-way valve structural manufacturing process of the present invention is simple, the startup operating pressure differential is little, through-current capability big, long service life, cheap for manufacturing cost, be fit to large-scale mass production, its synthesis energy saving effect is fairly obvious when being applied to air-conditioning, heating network water system.
Intelligent dynamic balancing electric two-way valve of the present invention can also be widely used in the field of various FLOW CONTROL, realizes that by selecting different electric actuator for use various forms of intelligence flow.
Description of drawings
Fig. 1 is a product broken section structural representation in the specific embodiment 1;
Fig. 2 is a product broken section structural representation in the specific embodiment 2;
Fig. 3 is a product broken section structural representation in the specific embodiment 3;
Fig. 4 is a product broken section structural representation in the specific embodiment 4;
Fig. 5 is a product broken section structural representation in the specific embodiment 5;
Fig. 6 is a product broken section structural representation in the specific embodiment 6;
Fig. 7 is a product broken section structural representation in the specific embodiment 7;
Fig. 8 is a dynamic balancing electric two-way valve flow pressure indicatrix schematic representation of the present invention.
Symbol in the legend:
1 ball valve body, 2 jiaos of stroke electric actuator, 3 ball valve body runners, 4 flow control spools, 5 linings, 6 highi degree of accuracy stainless steel springs, 7 friction tops, 8 outlet flow, 9 entrance channels, 10 flow control spool end face through holes, 11 flow control spool side canals, 12 flow control spool opening ends, 13 are measured and are chewed, 14 maintenance dishes, 15 are measured and chewed
Embodiment
With reference to above-mentioned accompanying drawing 1~Fig. 8, the specific embodiment of the present invention is elaborated.
Product structure as shown in Figure 1 in the specific embodiment 1.
Dynamic balancing electric two-way valve comprises the ball valve body 1 and the angle stroke electric actuator 2 that links to each other with ball valve body 1 that is installed in the ball valve body runner 3 among Fig. 1, is used for implementing the switch control (or three floating type controls) of electric two-way valve.Ball valve body runner 3 two ends are inlet porting runner 9 and outlet flow 8 respectively, and a high-precision flow Equilibrator is installed in outlet flow 8; The high-precision flow Equilibrator comprises the lining 5 equipped mutually with outlet flow 8 inwalls, and this lining 5 is made by stainless steel.But lining 5 one ends cooperate runner inner wall setting restraint to be installed on the convex portion of the stainless steel flow control spool 4 in it, and the other end links to each other with the friction top 7 that is provided with through hole; Flow control spool 4 is a hollow, and the side is provided with side canal 11 at least, and this side canal 11 can be provided with one, also can be according to actual needs, in the side of stainless steel flow control spool 3 several side canals 11 are set evenly; Transversal through-flow size of side canal 11 increases gradually along water (flow) direction, is the curved edge line that amplifies gradually.Its opening end 12 is connected with the inner wall sealing slide relative of lining 5, and promptly the opening end 12 of stainless steel flow control spool 3 can be along the inwall left and right sides slippage of lining 5.Between flow control spool 4 and the friction top 7 stainless steel spring elastic device 6 is set, opening end 12, the other end that stainless steel spring one end tightly heads on stainless steel flow control spool 3 tightly head on friction top 7.The upper-end surface of stainless steel flow control spool 3 is provided with the through hole 10 that is connected with opening end 12, flow control spool 4 is flowed connect.
Being respectively thread type between entrance channel 9 and outlet flow 8 and the ball valve body runner 3 and being connected with snap-in and being connected, also can be integrated connection.Be provided with sealing gasket between runner and the ball valve body runner.Angle stroke electric actuator 2 can be threaded with ball valve body 1, also can clamp to connect or the spiral-lock connection.
The dynamic balancing electric two-way valve of specific embodiment 2 wherein is respectively between entrance channel and outlet flow and the ball valve body runner and is connected integrated the connection with thread type as shown in Figure 2.
The dynamic balancing electric two-way valve of specific embodiment 3 wherein is respectively between entrance channel and outlet flow and the ball valve body runner and is connected integrated the connection with thread type as shown in Figure 3.The high-precision flow Equilibrator is fitted in the tilting maze type entrance channel, and its terminal configuration one a maintenance disk cover 14 and a pressure measurement chew 13, dispose a pressure measurement on the entrance channel accordingly and chew 15.
The dynamic balancing electric two-way valve of specific embodiment 4 wherein is respectively thread type and is connected with integrated and is connected as shown in Figure 4 between entrance channel and outlet flow and the ball valve body runner.
The dynamic balancing electric two-way valve of specific embodiment 5 wherein is respectively thread type and is connected with integrated and is connected as shown in Figure 5 between entrance channel and outlet flow and the ball valve body runner.
The dynamic balancing electric two-way valve of specific embodiment 6 wherein is respectively thread type and is connected with snap-in and is connected as shown in Figure 6 between entrance channel and outlet flow and the ball valve body runner.Angle stroke electric actuator 2 is to be connected or the spiral-lock connection by clamping with ball valve body 1.
The dynamic balancing electric two-way valve of specific embodiment 7 wherein is respectively thread type and is connected with integrated and is connected as shown in Figure 7 between entrance channel and outlet flow and the ball valve body runner.The high-precision flow Equilibrator is fitted in the tilting maze type outlet flow, and its terminal configuration one a maintenance disk cover and a pressure measurement are chewed, and dispose a pressure measurement on the entrance channel accordingly and chew.
The one valve practical work process that is in open mode is as follows:
1, when one valve two ends pressure reduction is very low, current can't overcome the resistance longshore current of spring 6 to promoting stainless steel flow control spool 3, this moment, the whole side canal 11 of stainless steel flow control spool 3 sides was positioned at runner, the flow area maximum of stainless steel flow control spool 3.Water in the runner flows into stainless steel flow control spool 3 inner chambers by the through hole 10 of stainless steel flow control spool 3 upper-end surfaces and the side canal 11 of side simultaneously, and the opening end 12 from stainless steel flow control spool 3 flows out again.
2, when one valve two ends pressure reduction raise gradually and greater than start the operating pressure differential value, during less than upper limit operating pressure differential value, the resistance that current overcome spring 6 promotes stainless steel flow control spool 3 (this moment, spring 6 was compressed) to the right, the part of the side canal 11 of stainless steel flow control spool 3 sides is positioned at the inner chamber that runner, another part are positioned at lining 5, and the flow area of stainless steel flow control spool 3 reduces gradually.Water in the runner flows into stainless steel flow control spool 3 inner chambers simultaneously by the through hole 10 of stainless steel flow control spool 3 upper-end surfaces and the part side canal 11 of side, and the opening end 12 from stainless steel flow control spool 3 flows out again.The one valve has the high-precision flow equilibrium function all the time in this active section.
3, raise gradually and during when one valve two ends pressure reduction greater than upper limit operating pressure differential value, stainless steel flow control spool 3 continues longshore current to moving, the side canal 11 of stainless steel flow control spool 3 sides all is positioned at the inner chamber of lining 5, at this moment the flow area minimum of stainless steel flow control spool 3.Water in the runner can only pour in stainless steel flow control spool 3 inner chambers at a high speed by the fixed via 10 of stainless steel flow control spool 3 upper-end surfaces, and the opening end 12 from stainless steel flow control spool 3 flows out again.The one valve has just become a common electric throttle valve in this active section.
Concrete working principle is as follows:
When electric ball valve was opened, flow action made stainless steel flow control spool 3 and lining 5 have relative movement displacement s on stainless steel flow control spool 3.Form pressure drop Δ P simultaneously in stainless steel flow control spool 3 both sides.
Pass through flow (Q) representation of valve this moment:
Cv is the flow coefficient of valve
Stainless steel flow control spool 3 is when action, and side canal 11 flow areas make it that different negotiabilities be arranged changing, and Cv is the function of displacement s, its mathematic(al) representation:
Cv=Cv(s)
The pressure drop Δ P at stainless steel flow control spool 3 two ends acts on the power on the stainless steel flow control spool 3 and the elastic force F balance of spring 6, we adopt the highi degree of accuracy stainless steel spring with linear deformation characteristic, elastic force F is the linear function of displacement s (being amount of spring compression), and Δ P also is the function of displacement s.
Suppose the top projection active area Ap (belonging to constant) of stainless steel flow control spool 3, initial elastic force F
0, K is the Young's modulus of spring 6, they have following relation: they have following relation:
F=K×s+F
0=ΔP(s)×Ap
The flow-passing surface of side canal 11 belongs to cylndrical surface perforate (when stainless steel flow control spool 3 is circle), so the flow-passing surface area A of side canal 11 can be passed through the unfolded drawing cartographic represenation of area:
A=A(s)
Simplify according to the one-dimensional model of fluid mechanics equation of continuity and momentum equation equation, when fluid is flowed through the stainless steel flow control spool 3 of valve,, obtain approximate expression by the simultaneous solution set of equation in order to keep the constant of flow:
A(s)=C
1×(F
0+K×s+C
2)
-1/2
C wherein
1, C
2, F
0Be constant, K is the Young's modulus of spring, utilizes laboratory data to demarcate during by valve modularization flow and obtains, and concrete data can be searched the modularization sample.
The perforate curve of this flow-passing surface is easy to realize on the digital control processing machine.
Fig. 8 is a dynamic balancing electric two-way valve flow pressure indicatrix schematic representation of the present invention.Δ P1 represents to start the operating pressure differential value among the figure, and Δ P2 represents upper limit operating pressure differential value.
At last, it is also to be noted that what more than enumerate only is six specific embodiments of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.