CN1676810A

CN1676810A - Hollow insulated sound-proof plate and its manufacturing method

Info

Publication number: CN1676810A
Application number: CN 200510009902
Authority: CN
Inventors: 于永久
Original assignee: Individual
Current assignee: Individual
Priority date: 2005-04-19
Filing date: 2005-04-19
Publication date: 2005-10-05

Abstract

This invention discloses one kind of hollow heat preservation soundproofing board and it's manufacture method, which has the characters that hollow heat preservation soundproofing board cost is inexpensive, and utilization of waste or environmental protection, has good heat preservation, sound insulated and anti- burns. Heat preservation and sound insulated can threads at will and its craft is simple, quality is steady. The manufacture method of the invention is that group the inner-core matrix surface-side molding and the end surface molding 13to the inner-core frame: Fill the material slurry in the inside cavity of the frame up to the bottom of the end-surface orientation hole; the material slurry is the mixture of the smashed main body material and bond; the main body material can be the perlite, straw, straw stalk or every other cheap material has the heat preservation and sound insulated functions, the bond is compounded according to the proportion of the phosphor gesso or concrete light-burn-powder or sodium chloride compound liquid, and mixed and milled with the fore mentioned main body material. Spread the slurry material flat, and make the orientation core thread the orientation hole of the end-surface molding, and then put the thread hole-type core in turn, put in the board surface connection hole-type core, at last fill the material slurry in the frame; after the solidify, unload the long-margin molding, end-surface molding and the board surface connection hole-type core, after the slat solidified and shaped, take the orientation core out first, and then take out the two sides thread hole-type core, at last take the thread hole-type core out at the orientation of the modeless rack, and clearing up.

Description

Hollow insulated sound-proof plate and manufacture method thereof

Technical field:

The present invention is a kind of hollow insulating sound insulation batten for building and manufacture method thereof, and specifically a kind of hollow insulating batten that is suitable for any moulding process belongs to building materials technology field.

Technical background:

Building slat is divided into hollowcore slab and solid slab by its section configuration, and two kinds of products respectively have purposes, must select solid slab for use on insulation, the higher body of wall of sound isolation requirement.The making of solid slab at present mostly is in the process of moulding hollowcore slab, hollowcore slab partly tamped obtain, and fill inner core and mostly be building benzene plate, benzene plate and batten belong to two kinds of materials, both do not have incorporation degree, so very easily break away from after the moulding, all directions threading is also very difficult, cost is higher in addition, the waste resource, and itself is not fire-retardant, and self intensity extreme difference, so the product strength after the moulding does not in addition obviously improve.

Summary of the invention:

The present invention seeks to disclose a kind of hollow insulated sound-proof plate and manufacture method thereof, the hollow insulated sound-proof plate of processing has following advantage: with low cost, sharp useless environmental protection, batten inner core material of main part is cheap material, cementing agent cheapness, have good insulation, sound insulation and anti-flammability, produce the heat preservation and soundproof panel products with the hollowcore slab cost; The random threading of heat preservation and soundproof: all directions all have through wires hole; Technology is simple, quality is firm: because batten inner core material and batten material and filler incorporation degree are strong, inner core and plate body stick to one, and make batten intensity better, are being subjected to knocking the Shi Buhui noise of empathizing,

Hollow insulated sound-proof plate inner core of the present invention has the hollow inner core of heat preservation and soundproof performance, it is characterized in that inner core vertically, laterally all has through wires hole 3 and through wires hole 2, inner core 4 material of main parts can be perlite and/or straw and/or rice husk and/or stalk or other any have the heat preservation and soundproof performance to be that perlite and/or straw and/or rice husk and/or stalk or other are any have a heat preservation and soundproof performance materials, inner core 4 surfaces have the reinforcing rib sky 10 that connects the upper and lower plates face.

It is framed that Internal core mould limit section bar 12 and edge profile 13 are combined into inner core; Determine the size of inner core by the size of the batten 1 of required production, inject slip 18 to consistent to framed inner chamber then with end face locating hole 19 bottom surfaces; Slip is the material of main part of pulverizing and the mixture of cementing agent, and material of main part and cementing agent mixing ratio are 1: 0.2-0.8; Material of main part can be perlite and/or straw and/or rice husk and/or stalk or other any cheap materials with heat preservation and soundproof performance, cementing agent is ardealite or cement light burnt powder or magnesium chloride complex liquid cheap material, and preparation mixes, stirs with above-mentioned each material of main part in proportion; Slip 18 is paved, location core 14 is passed locating hole 19 on the edge profile 13, put into through wires hole core 15,16 then successively, groove fit on through wires hole core 15 and the long-edge profile 12, through wires hole 16 two ends shapes cooperate with location core 14 circular arcs, then the plate face is connected rib-holed moulded core 17 and put into, at last slip 18 is filled up framedly, wipe off with instrument; After treating its curing, long-edge profile 12 and edge profile 13 are pulled down, again the plate face is connected rib-holed moulded core 17 and pull down, remainder goes to the group die process; The corresponding length limit group of bar board forming die long-edge profile 5 and edge profile 6 being pressed inner core 11 is good, and through wires hole core 8 matches with the groove of inserting on the batten profiles 5, and location core 7 matches with the hole on the batten die face section bar 8; Mechanical in this way filling formation method can be pressed die cavity the distinct methods sealing, then by cast gate material feeding slurry in die cavity; If the flat-die method should will be put into inner core 1 after the moulding of bottom plate face earlier, press flat-die technological forming batten at last; The slip that the connection upper and lower plates face of upper and lower plates face connects in the muscle hole 10 is finished; After treating the batten curing molding, will locate core 7 earlier and extract out; Take section bar 5 and section bar 6 then apart, torn section bar 6 open after, promptly take out both sides through wires hole core 8, take out through wires hole core 9 from the draw taper direction at last, promptly obtain having vertical through wires hole 3 after the cleaning, the horizontal hollow insulated sound-proof plate of through wires hole 2, whole inner core 4.

Description of drawings

Fig. 1 is product structure figure of the present invention;

Fig. 2 is the A-A sectional view of Fig. 1 of the present invention;

Fig. 3 is the A-A sectional view of Fig. 4 of the present invention;

Fig. 4 is a die structure dwg of the present invention;

Fig. 5 is the A-A sectional view of Fig. 6 of the present invention;

Fig. 6 is an inner core artwork of the present invention.

The specific embodiment:

It is framed that Internal core mould table limit section bar 12 and edge profile 13 are combined into inner core, sees Fig. 6.Determine the size of inner core by the size of the batten 1 of required production, inject slip 18 when consistent to framed inner chamber then, see Fig. 5 with end face locating hole 19 bottom surfaces.Slip 18 is paved, location core 14 is passed locating hole 19 on the edge profile 12, put into through wires hole core 15,16 then successively, groove fit on through wires hole core 15 and the long-edge profile 12, through wires hole 16 two ends shapes cooperate with location core 14 circular arcs, then the plate face being connected rib-holed moulded core 17 puts into, fill up slip 18 framed at last, wipe off with instrument, after treating its curing, long-edge profile 12 and edge profile 13 are pulled down, again the plate face is connected rib-holed moulded core 17 and pull down, remainder goes to the group die process, sees Fig. 4.The corresponding length limit group of bar board forming die long-edge profile 5 and edge profile 6 being pressed inner core 11 is good, and through wires hole core 8 matches with the groove of inserting on the batten profiles 5, and location core 7 matches with the hole on the batten die face section bar 8.Mechanical in this way filling formation method, die cavity can be pressed the distinct methods sealing, then by cast gate material feeding slurry in die cavity, if the flat-die method should will be put into inner core after the moulding of bottom plate face earlier, press flat-die technological forming batten at last, after slips in the connection upper and lower plates face connection muscle hole 10 of upper and lower plates face are finished and are treated the batten curing molding, to locate core 7 earlier extracts out, take section bar 5 and section bar 6 then apart, after having torn section bar 6 open, can take out both sides through wires hole core 8, take out through wires hole core 9 from the draw taper direction at last, promptly obtain having vertical through wires hole 3 after the cleaning, horizontal threading sky 2, the hollow insulated sound-proof plate of whole inner core 4.

The present invention has following advantage: with low cost, sharp useless environmental protection, lath inner core material of main part can To be perlite, straw, rice husk, stalk or other any cheap materials with heat preservation and soundproof performance Matter, binding agent, such as cheap materials such as ardealite, cement light burnt powder, magnesium chloride complex liquids, by than Example preparation mixes, stirs with above-mentioned each material of main part, have behind its curing molding good insulation, Sound insulation and anti-flammability, the strengthening rib strip cost phase of whole benzene plate inner core cost and moulding hollow lath Symbol is namely used the cored slab cost, realizes again producing the heat preservation and soundproof panel products; The random threading of heat preservation and soundproof: The material of main part of batten inner core all has good insulation, sound insulation value, and special structure and one-tenth After type technology made formed product, all directions had through wires hole, during construction and installation, can arbitrarily wear Line; Technology is simple, quality is firm: because batten inner core material belongs to similar with batten material and filler Material, so both incorporation degrees are strong, inner core and plate body stick to one, and make batten intensity better, Be subjected to knocking the Shi Buhui noise of empathizing, by adjusting the moulding Internal core mould, can produce any The batten inner core of size, thus the bar panel products of any size also can be produced accordingly, and in Itself has positioner core. Therefore be fit to any moulding process and produce the bar panel products, and make plate The face size guarantees by positioner, and more accurate.

Claims

1. hollow insulated sound-proof plate, inner core has the hollow inner core of heat preservation and soundproof performance, it is characterized in that: inner core vertically, laterally all has through wires hole (3) and through wires hole (2), inner core (4) material of main part can be perlite and/or straw and/or rice husk and/or stalk or other any have the heat preservation and soundproof performance to be that perlite and/or straw and/or rice husk and/or stalk or other are any have a heat preservation and soundproof performance materials, inner core (4) surface has the reinforcing rib sky (10) that connects the upper and lower plates face.

2. hollow insulated sound-proof plate and manufacture method thereof, its method is: it is framed that Internal core mould table limit section bar (12) and edge profile (13) are combined into inner core; Determine the size of inner core by the size of the batten (1) of required production, inject slip (18) to consistent to framed inner chamber then with end face locating hole (19) bottom surface; Slip is the material of main part of pulverizing and the mixture of cementing agent, and material of main part and cementing agent mixing ratio are 1: 0.2-0.8; Material of main part can be perlite and/or straw and/or rice husk and/or stalk or other any cheap materials with heat preservation and soundproof performance, cementing agent is ardealite or cement light burnt powder or magnesium chloride complex liquid cheap material, and preparation mixes, stirs with above-mentioned each material of main part in proportion; Slip (18) is paved, to locate core (14) and pass locating hole (19) on the edge profile (13), put into through wires hole core (15), (16) then successively, groove fit on through wires hole core (15) and the long-edge profile (12), through wires hole (16) two ends shape cooperates with location core (14) circular arc, then the plate face is connected rib-holed moulded core (17) and put into, at last slip (18) is filled up framedly, wipe off with instrument; After treating its curing, long-edge profile (12) and edge profile (13) are pulled down, again the plate face is connected rib-holed moulded core (17) and pull down, remainder goes to the group die process; The corresponding length limit group of bar board forming die long-edge profile (5) and edge profile (6) being pressed inner core (11) is good, through wires hole core (8) matches with the groove of inserting on the batten profiles (5), and location core (7) matches with the hole on the batten die face section bar (6); Mechanical in this way filling formation method can be pressed die cavity the distinct methods sealing, then by cast gate material feeding slurry in die cavity; If the flat-die method should be pressed flat-die technological forming batten at last earlier with putting into inner core (1) after the moulding of bottom plate face; The connection of upper and lower plates face is finished by the slip that the upper and lower plates face connects in the muscle hole (10); After treating the batten curing molding, will locate core (7) earlier and extract out; Take section bar (5) and section bar (6) then apart, after having torn section bar (5) open, promptly take out both sides through wires hole cores (8), take out through wires hole core (9) from the draw taper direction at last, promptly obtain having vertical through wires hole (3) after the cleaning, the horizontal hollow insulated sound-proof plate of through wires hole (2), whole inner core (4).