CN1619046A - Fully-automatic washing machine - Google Patents
Fully-automatic washing machine Download PDFInfo
- Publication number
- CN1619046A CN1619046A CNA2005100005097A CN200510000509A CN1619046A CN 1619046 A CN1619046 A CN 1619046A CN A2005100005097 A CNA2005100005097 A CN A2005100005097A CN 200510000509 A CN200510000509 A CN 200510000509A CN 1619046 A CN1619046 A CN 1619046A
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- CN
- China
- Prior art keywords
- motor
- agitator
- washing machine
- sliding part
- automatic washing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F17/00—Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid
- D06F17/06—Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid by rotary impellers
- D06F17/08—Driving arrangements for the impeller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F23/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry
- D06F23/04—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and rotating or oscillating about a vertical axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/304—Arrangements or adaptations of electric motors
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
- Detail Structures Of Washing Machines And Dryers (AREA)
Abstract
The present invention relates to a fully automatic washing machine, capable of selectively attaching the structure of an induction motor or a brushless DC motor projecting into a common motor housing, constituting the reversible rotary motor of the drive unit for driving a washing and dewatering tub and a pulsator, so as to be able to produce plural models produced cheaply.
Description
Technical field
The present invention relates to automatic washing machine.
Background technology
The structure of automatic washing machine normally is arranged on the washing and dewatering groove in the water jacket of the supporting of dangling by the vibration damping support apparatus such as rod that hangs on outer container with freely rotating, and agitator is arranged on bottom in this washing and dewatering groove with freely rotating, and above-mentioned washing and dewatering groove and agitator are turned round driving by the drive unit in the outside that is installed in outer bottom land.
Drive unit is delivered to the rotation of motor one side agitator and this agitator is washed with the positive and negative revolution of low speed through reduction gear, and one side is delivered to the washing and dewatering groove and makes this washing and dewatering groove along the driving of dewatering of a direction high speed rotary through clutch mechanism.
Automatic washing machine requires to have and the corresponding multiple washing methods of clothing, and normally requirement can change the mixing power of the washing water yield and agitator according to quantity, material and the degree of fouling of clothing.Also having proposed a kind of recently is the washing and dewatering groove turns round the centrifugal force type that washs along a direction washing methods.
Automatic washing machine is the different requirements of satisfying the user, and a plurality of machines with difference in functionality must be provided.Yet, produce the cost of a plurality of machines and compare usually higher with the unit kind.
Summary of the invention
Therefore, first purpose of the present invention is to produce with lower cost the automatic washing machine of a plurality of machines.
In addition, though by the arrangement architecture of reduction gear, clutch mechanism and motor arranged coaxial being realized the blocking of drive unit, but as motor usability induction motor, then because to the exigent dimensional accuracy of the air gap between stator core and the rotor core, as make the structure of armature spindle being carried out solid support from both sides, then make axial dimension increase the lower side space that is difficult to be arranged on water jacket because of supporting member etc.
Second purpose of the present invention is to make the drive unit miniaturization blocking that drives washing and dewatering groove and agitator.Specifically, for example the rotor core of motor is carried out high-precision supporting and can be made the drive unit miniaturization blocking that includes induction conductivity by using by the outstanding power shaft of reduction gear.In addition and the size of the axial direction of the structure decrease drive unit by changing clutch mechanism increase.
First characteristics of the present invention are that to have driving rotational axle with washing and dewatering groove and agitator be that the center is configured in vertical direction with reduction gear, clutch mechanism and motor in series and with the motor field frame of motor mounting on the shell of reduction gear, and on gyroaxis outstanding in motor field frame induction conductivity or brushless direct current motor are installed optionally.
Second characteristic of the present invention are to have to use the rolling bearing that outer shroud is pressed into outside input axial region that the inboard input axial region that motor rotor is installed is installed, and rotor is carried out the single armed supporting.
Description of drawings
Fig. 1 is the vertical profile side view of an example of expression automatic washing machine basic structure of the present invention.
Fig. 2 is the vertical profile side view of expression automatic washing machine concrete structure of the present invention, and its part is for launching diagram.
Fig. 3 is all vertical profile side views of drive unit of expression automatic washing machine of the present invention.
Fig. 4 is the vertical profile side view of the driving rotational axle system of expression automatic washing machine of the present invention.
Fig. 5 is the outside output axial region of the drive unit of expression automatic washing machine of the present invention and the vertical profile side view of the assembled state of inboard output axial region.
Fig. 6 has the vertical profile side view of the output axial region of gear-box for combination in the output axial region in the drive unit of representing to make up the automatic washing machine of the present invention that has outside output axial region and inboard to export axial region.
Fig. 7 is illustrated in the vertical profile side view that combination in the output axial region of drive unit of automatic washing machine of the present invention has the combination of components machining state of gear-box.
Fig. 8 is illustrated in the vertical profile side view that combination in the drive unit of automatic washing machine of the present invention has the input axial region of outside input axial region and inboard input axial region.
Fig. 9 is the vertical profile side view of the fine finishining state of the driving rotational axle system of expression automatic washing machine of the present invention.
Figure 10 is the figure of the motor rotor core construction of expression automatic washing machine of the present invention, and wherein (a) is vertical view, (b) is local vertical profile side view, (c) is upward view.
Figure 11 is illustrated in the motor rotor iron core of automatic washing machine of the present invention cage type 2 partial conductors and cooled blade are carried out the structure that die casting forms, and wherein (a) is vertical view, (b) is local vertical profile side view, (c) is upward view.
Figure 12 is the outside drawing of motor rotor in the drive unit of automatic washing machine of the present invention, and wherein (a) is vertical view, (b) is local vertical profile side view, (c) is upward view.
The local vertical profile side view of the releasing engagement state of the clutch mechanism that meshes in the drive unit of Figure 13 for expression automatic washing machine of the present invention.
The vertical profile side view of the engagement state of the clutch mechanism that meshes in the drive unit of Figure 14 for expression automatic washing machine of the present invention.
The profile of the sliding part that is used for outside rotary axis system engaging of the clutch mechanism that meshes in the drive unit of Figure 15 for expression automatic washing machine of the present invention and the holding section of electromagnetic core engagement.
Figure 16 is the block diagram of the electric formation of expression automatic washing machine of the present invention.
Figure 17 is that microcomputer is carried out the flow chart that control is handled in the basic washing dehydration pattern of automatic washing machine of the present invention.
Figure 18 is for using the vertical profile side view of the drive unit of brushless direct current motor in the automatic washing machine of the present invention.
The specific embodiment
Fig. 1 for the expression automatic washing machine basic structure overview of the present invention the vertical profile side view.Wherein, 1 for including the casing of internal structure.2 is the washing and dewatering groove, and its rising wood is equipped with fluid balancer 3, and in the inboard of bottom agitator 4 is housed with freely rotating.5 for including the water jacket of above-mentioned washing and dewatering groove 2 with freely rotating, in the mounting seat 7 of its bottom outside by steel plate system drive unit 6 is installed, and from the upper end of outer case 1 four jiaos by vibration damping support apparatus 8 supporting of being dangled.The internal structure back of drive unit 6 will be described.
Be provided with top case 9 that clothing drops into opening 9a and be the upper opening shape that cover covers casing 1 and embed in this opening ora terminalis, and be installed on the casing 1 with front panel 10 and rear board 11 by installation screw (omitting among the figure).
Be equipped with in the front panel case 12 that forms between top case 9 and the front panel 10 power switch 13, input switch group 14, display unit group 15, with the level sensor 16 and the control device 17 that produce the corresponding water level signal of water level in the water jacket 5.
In the rear board case 18 that forms between top case 9 and the rear board 11 water-suppling electromagnetic valve 21 that water inlet side is connected with water swivel 19 and water outlet side is connected with water filling port 20 is housed.The opening that water filling port 20 forms towards washing and dewatering groove 2 discharges water.
Being formed at clothing on the top case 9 drops into opening 9a and opens and closes to be covered freely and cover by covering 22.
The water discharge outlet 5a that is formed at the bottom of water jacket 5 is connected with drainpipe 24 through drain solenoid valve 23, and collector box 5b is connected with above-mentioned level sensor 16 through tracheae 25.
Following ora terminalis at casing 1 is equipped with the plastic base 27 that pin 26 is housed at Si Jiaochu.
Fig. 2 is the vertical profile side view of expression automatic washing machine concrete structure of the present invention, and its part is for launching diagram.The structure of this automatic washing machine and automatic washing machine shown in Figure 1 are basic identical, so automatic washing machine corresponding structure part all and shown in Figure 1 all adopts same numeral, its explanation is omitted.
Fig. 3-Figure 15 specifically represents the internal structure of above-mentioned drive unit 6.Wherein, Fig. 3 is all vertical profile side views of expression drive unit, and Fig. 4 is the vertical profile side view of its driving rotational axle system.
Fig. 5-Fig. 9 represents the assembly process of driving rotational axle system, wherein, Fig. 5 is the vertical profile side view of the assembled state of expression outside output axial region and inboard output axial region, Fig. 6 has combination in the output axial region of outside output axial region and inboard output axial region that the vertical profile side view of the output axial region of gear-box is arranged for expression combination, Fig. 7 is illustrated in the vertical profile side view that makes up the combination of components machining state that gear-box is arranged in the output axial region, Fig. 8 makes up for expression outside input axial region and the inboard vertical profile side view of importing the input axial region of axial region, and Fig. 9 is the vertical profile side view of the fine finishining state of expression driving rotational axle system.
Figure 10-Figure 12 represents the concrete structure of rotor 45.Wherein, Figure 10 is the figure of expression rotor core structure, and wherein (a) is vertical view, (b) is local vertical profile side view, (c) is upward view.Figure 11 is for carrying out the structure that die casting forms to cage type 2 partial conductors and cooled blade in the expression rotor core, and wherein (c) is upward view, (b) is local vertical profile side view, (a) is vertical view.Figure 12 is the outside drawing of rotor, and wherein (a) is vertical view, (b) is local vertical profile side view, (c) is upward view.
Figure 13-Figure 15 represents the concrete structure of the clutch mechanism 47 that meshes.Wherein, Figure 13 removes the local vertical profile side view of engagement state for expression, Figure 14 is the vertical profile side view of expression engagement state, the profile of the holding section that Figure 15 meshes for the sliding part that is used for outside rotary axis system 35 engagings of the clutch mechanism of expression engagement and electromagnetic core.
This drive unit 6 constitute driving rotational axle with washing and dewatering groove 2 and agitator 4 be the axle center and vertically with the clutch mechanism of reduction gear engagement and reversible slewing motor arranged in series with one heart.
Reduction gear ties up to and combines that flange cooperates and be 34 by inboard that screw 31 is installed in two parts reducing gear shell 32a, 32b on the mounting seat 7 driving rotational axle by inside and outside 2 weight structures of ball bearing 33a, 33b supporting is installed.
As shown in Figure 4, this driving rotational axle is 34 to comprise the outside rotary axis system 35 of hollow and be configured in inboard rotary axis system 36 in its hollow.
Outside rotary axis system 35 is the rotary axis systems that directly revolution of motor are delivered to washing and dewatering groove 2 and drive this washing and dewatering groove 2, it comprises: stretch out and at the outside output axial region 35a of the leading section that connects water jacket 5 in conjunction with washing and dewatering groove 2 to the outside of shell 32a, axial region 35d is imported in the outside that the zigzag spline 35b that the clutch mechanism of the tube portion engagement that forms and stretch out to the outside of shell 32b engages, medial extremity form flange 35c, is positioned at the 35e of gear-box portion of its middle capacity planetary gear reducing mechanism.Interior all sets of the 35e of gear-box portion have the annular gear wheel 35f that constitutes a planetary gear reducing mechanism part.
The inboard rotary axis system 36 of being located at these outside rotary axis system 35 inboards is with the rotary decelerating of motor and is delivered to agitator 4 and drives the rotary axis system of this agitator 4, it comprises: pass through seal 37 in above-mentioned outside output axial region 35a, metal bearing 38a, 38b and clamping ring (thrust nut) 39 is arranged to water-stop and anti-extraction state, outstanding and form installation screw 36a to washing and dewatering groove 2 in from the front end of outside output axial region 35a in the outer end portion that agitator 4 is being installed, outstanding and form the inboard output axial region 36c of zigzag spline 36b in the inner end portion that combines with planetary gear reducing mechanism in the interior side direction gear-box 35e of portion, by ball bearing 40a, 40b is supported the inboard of the outside power shaft 35d of portion, and form the motor rotor embedding with the outer end portion that the single armed state stretches out from the outer end of this outside input axial region 35d and 36d of portion and stop screw 36e, and the inner side in stretching into the 35e of gear-box portion partly forms the inboard input axial region 36g of central gear 36f, in the 35e of gear-box portion with the chimeric bearing 36h of the zigzag spline 36b of above-mentioned inboard output axial region 36c in addition the axle supporting and with said gear 35f, 36f engagement revolution and the revolution of will slowing down is the planetary gear 36i that is delivered to above-mentioned bearing 36h.
Ball bearing 40a, 40b are pressed into state with outer shroud and are installed in the outside input axial region 35d for the inboard input axial region 369 to the armature spindle that becomes motor carries out high-precision supporting.As hereinafter described, because inboard input axial region 36g is supported with the rotor of single armed bearing state to induction conductivity, though so the bearing of this inboard of supporting input axial region 36g uses loss representational ball bearing 40a, 40b in the rolling bearing preferably less and aspect the big radial load of supporting, also available roller bearing replaces.
This driving rotational axle is 34 to be plated steel sheet is carried out cold presswork and to form the structural member of rotary axis system 35 outside it.And, as shown in Figure 5, at first the inboard is exported in the axial region 36c embedding outside output axial region 35a and also supported with metal bearing 38a, 38b, make it be in the water-stop state with seal 37, and by the tight output axial region of clamping ring 39 formation pressure testings.Then, as shown in Figure 6, the 35e of gear-box portion is embedded in carries out trial assembly on the outer end of outside output axial region 35a and join.
As shown in Figure 7, the trial assembly accessory that is embedded on the outside output axial region 35a with 101,102, the 103 couples of said gear case 35e of portion of mould that are contained on the press working machine surrounds the shape supporting, and when clamping ring 39 being pressed into, adding by end and to be pressed into the expansion shape and the riveting of rising of axial region 35a and the fitting portion of the 35e of gear-box portion is exported in this outside to combine the outside output shaft 35a of portion with drift 104.
On the other hand, as shown in Figure 8, input axial region system constitutes and by ball bearing 40a, 40b axial region 36g is imported in the inboard and be installed in the outside input axial region 35d.
And, as shown in Figure 9, the outside output shaft 35a of portion and the fitting portion of the 35e of gear-box portion are risen that riveting combines and bearing 36h embedding with the mould 101 that is contained on the press working machine, 102, on the zigzag spline 36b that gives prominence in the gear-box 35e of the part assembly parts of 103 encirclement shape supportings, planetary gear 36i is bearing on this bearing 36h, annular gear wheel 35f is embedded, to import thereon that axial region turns around and embedding and become the opening edge that covers the 35e of gear-box portion with flange 35c cover, the openend that makes the 35e of gear-box portion from it cuts and the drift 105 that the outer peripheral edges of above-mentioned flange 35c are surrounded shape and the ring-type cutting blade 105a by will having bending to the inside is pressed into the input axial region is combined with the 35e of gear-box portion.
Motor drive mechanism becomes to be made insulating part 41 be clipped in the lower surface of shell 32b and makes motor field frame 43 that oneself installs under shed under state of insulation by screw 42 is installed, and embeds stator 44 and is fixed into the clamping shape by projection 43a and the bending pawl 43b that sticks up outside a plurality of from openend.Specifically, stator 44 for the stator coil of wire 44b that constitutes reversible revolution induction conductivity shape 6 utmost points are constituted around twisting on the stator core 44a, and the outer peripheral face of stator core 44a embedded motor field frame 43 and fixing, thereafter this motor field frame 43 is installed in the lower surface of shell 32b.Be contained in rotor 45 embeddings in this stator 44 and in the rotor embedding that is formed at inboard input axial region 36g and on the 36d of portion, and fix by the retainer nut 46 who is screwed on the stop screw 36e.
As shown in figure 10, rotor 45 at first makes rotor core 45a and to outside 45a unshakable in one's determination
1With inboard 45a unshakable in one's determination
2Carry out lamination.Outside 45a unshakable in one's determination
1With inboard 45a unshakable in one's determination
2Work becomes the gap 45a that generation is used for forming betwixt insulating resin layer
3Size.Outside 45a unshakable in one's determination
1Have the groove 45a of cage type 2 partial conductor die casting in its outer peripheral edges
4, and carry out lamination with staggered state for suppressing the moment of torsion change.Inboard 45a unshakable in one's determination
2There is the rotor embedding of the end that will be formed at inboard input axial region 36g the gyroaxis embedded hole 45a that the 36d of portion embeds its center
5And have 4 circular hole 45a in upright arrangement on every side
6And carry out lamination with state in upright arrangement.
In addition, inboard 45a unshakable in one's determination
2Gyroaxis embedded hole 45a
5For guaranteeing inboard 45a unshakable in one's determination
2Precision and spline, about 80% of its laminated thickness is formed positive toroidal, remaining 20% forms the square hole shape.In addition, outside 45a unshakable in one's determination
1Inner peripheral surface and inboard 45a unshakable in one's determination
2Outer peripheral face insulating resin layer is being injected gap 45a by the combination of male and fomale(M﹠F)
3The time spline.In addition, outside 45a unshakable in one's determination
1With inboard 45a unshakable in one's determination
2Laminated thickness identical and reduced in size poor because of lamination unshakable in one's determination piece number, can suppress die casting thereafter or produce burr when mold formed.
As shown in figure 11, the rotor core 45a of this structure system and outside 45a unshakable in one's determination
1Relatively also pass through aluminium diecasting 45b with cage type 2 partial conductor 45b
1With cooled blade 45b
2, 45b
3Integrally formed.
Then, as shown in figure 12, the 45a unshakable in one's determination in the outside
1With inboard 45a unshakable in one's determination
2Between the gap in inject insulating resin and form the insulating resin layer 45c of both combinations
1The time extend and form the revolution magnet holding part 45c that the revolution detecting sensor is used to the end face of downside
2, this revolution magnet holding part 45c
2Permanent magnet 45d in last embedding.In addition, this insulating resin layer 45c
1Extend and form the engagement jog 45c that the sliding part engagement/releasing of the clutch mechanism that makes engagement described later engages with this end face freely to the end face of the upside of rotor core 45a
3
The rotor 45 of this structure is with the 36d of portion in the motor rotor embedding that is formed at inboard input axial region 36g chimeric, and retainer nut 46 is fastening and the 36d of portion with the motor rotor embedding and fix.The circular hole 45a of rotor 45
6The spline that is used for this terminal operation.
Figure 13-Figure 15 illustrates the part of the clutch mechanism 47 of engagement, this clutch mechanism system is by combining engagement and the engaging of outside rotary axis system 35 with the rotor 45 of motor, and the revolution of rotor 45 made its revolution for being delivered to this outside rotary axis system 35, maybe will mesh to engage and untie and make this outside rotary axis system 35 snap into spline.
For reducing the whole axial dimension of drive unit 6, the clutch mechanism 47 of this engagement for by above-mentioned installation screw 42 will in to be surrounded by the ring-type electromagnetic core 47b of ring-type solenoid 47a fastening and be installed in the inboard of motor field frame 43, and be arranged to that axial region 35d is imported in the outside and be enclosed in the inner space that the end-coil from stator winding 44b surrounds.The sliding part 47c of the insulating resin system that engages vertically slidably on the zigzag spline 35b that is formed at outside input axial region 35d is by the engagement jog 45c of helical spring 47d and above-mentioned rotor 45
3The engaging shape is pressed and since the electromagnetic force of solenoid 47a and helical spring 47d by exerting oneself opposite and meshing and spline with electromagnetic core 47b sorption by sliding part 47c is up attracted to remove.
Sliding part 47c is for the sorption part 47e one ester moulding setting made of iron that will be attracted by above-mentioned electromagnetic core 47b and embed above-mentioned engagement jog 45c
3And it is the engagement projections 47f of engagement is integrally formed by ester moulding.
As shown in figure 15, for this sliding part 47c being engaged and spline when the sorption part 47e sorption of sliding part 47c is on electromagnetic core 47b, on the sorption face of electromagnetic core 47b, form a plurality of radial slot 47b
1, on sorption part 47e, form and embed above-mentioned slot 47b
1The prominent bar 47e of a plurality of radial engaging
1By slot 47b
1Form engaging prominent bar 47e
1The side wall surface that engages stretches along depth direction inclination 1-2 degree, and the prominent bar 47e of engaging
1Form and slot 47b
1Side wall surface against the side stretch along preceding extreme direction inclination 1-2 degree, so when engaging engagement can produce the component that only pulls out direction.
The lower end embedding of motor field frame 43 and is covered cover shell 48.And the revolution detecting element (Magnetosensing element) 49 of revolution detecting sensor is installed on this case 48, and this revolution detecting element 49 and the rotary track of the permanent magnet 45d of above-mentioned rotor 45 are oppositely arranged.
This drive unit 6 is for being installed in mounting seat 7 by installation screw 50 outside at the end of water jacket 5.In addition, the outside of this drive unit 6 is covered by case 51 covers of above-mentioned installation screw 50 with these drive unit 6 installations.
Figure 16 is the block diagram of the electrical structure of this automatic washing machine of expression.
Power circuit 17b system generates the low-voltage dc voltage that control circuit is used, zero level signal generating circuit 17c system generates the reference signal that is used to control semiconductor switching module, adjust when circuit 17d ties up to the power supply input and generate the adjustment signal of microcomputer 17a being adjusted to predetermined A-stage, oscillating circuit 17g generates the clock signal that makes microcomputer 17a action.
Drive circuit 17f system is about the power supply control to stator coils of motor 44b, and it comprises: 2 semiconductor AC switch elements (FLS) 17f1, the 17f2 of usefulness controlled in reversible revolution, is used for the FLS17f3 and the diode bridge 17f4 of DC control.FLS 17f1 is for just changeing the semiconductor AC switch element of power supply control usefulness, the semiconductor AC switch element that FLS 17f2 uses to electric control for counter-rotating.In addition, about comprising: be used to be suitable for to produce diode bridge 17f5 that the DC driven electric current of big electromagnetic force flows and the phase controlling FLS 17f6 that is used to control the drive current size to the power supply of solenoid 47a control system.The initial stage that the solenoid drive current is controlled to attraction sorption part 47e is big electric current because of the big electromagnetic force of needs, and the sorption after-current reduces and generate heat to alleviate.
In addition, the control handling procedure that microcomputer 17a system basis is packed into is in advance imported the input signal from power switch 13, input switch group 14, level sensor 16 and revolution detecting unit 49, and display unit group 15, power supply relay 17e, drive circuit 17f and buzzer 17h are controlled.
The microcomputer 17a of control module 17 is in case power switch 13 is dropped into, and power supply relay 17e promptly connects and is in holding state.
And, in case, promptly the washing dehydration pattern of being set by input switch group 14 is confirmed, and is entered the washing dehydration operation of the washing dehydration pattern of setting by the 14 indication washing beginnings of input switch group.
Figure 17 represents the control processing that microcomputer 17a carries out in basic washing dehydration pattern.
Step 1701:
Electromagnet water supply valve 21 is opened and is fed water to predetermined water level in water jacket 5.This predetermined water level is the water level that is suitable for the clothes amount detection of next step, and its water level detecting is monitored the water level detecting signal by level sensor 16 outputs to carry out.
Step 1702:
Detect clothes amount.The same with prior art, clothes amount detect to be what the resistance size of the clothing when making agitator 4 revolutions was carried out.For this reason, by to the solenoid 47a application of force of the clutch mechanism 47 of engagement and sorption part 47e carried out electromagnetic attraction, sliding part 47c is brought up to relative with helical spring 47d, and with the engagement projections 47f of this sliding part 47c and the engagement jog 45c of motor rotor 45
3Separate, with sorption part 47e sorption on electromagnetic core 47b, and by with 47e
1And 47b
1The engaging card end in pairs that the revolution of outside rotary axis system 35 (washing and dewatering groove 2) suppresses., and after planetary gear 36i slows down, be delivered to inboard output axial region 36c and make agitator 4 revolutions to the stator coil 44b application of force of motor and make rotor 45 revolutions with this state from inboard input axial region 36g.And the inertia speed of gyration when stopping, and according to its attenuation characteristic detection clothes amount according to signal detection driving from revolution detecting unit 49.It is simultaneously to change water level simultaneously to carry out that this detection is handled, and also can detect the quality of clothing.
Step 1703:
According to the quantity and the quality decision water level of clothing, feedwater is to this water level.
Step 1704:
Quantity and quality according to clothing are carried out washing procedure.This washing procedure can optionally be carried out and make agitator 4 positive and negative revolutions wash, make the 2 positive and negative revolutions of washing and dewatering groove to wash and make washing and dewatering groove 2 wash three kinds of methods along folk prescription to continuous revolution.
The method that agitator 4 positive and negative revolutions are washed is suitable for for example washings such as cotton system underwear and socks being carried out strong agitation and washing.In addition, the method that the 2 positive and negative revolutions of washing and dewatering groove are washed is suitable for for example big washings such as sheet and bath towel being stirred and make complexing and washs irregularly washing with alleviating.And the method that washing and dewatering groove 2 is washed to continuous revolution along folk prescription is suitable for for example the washings such as clothing that the dry-cleaning sign is arranged being carried out washing not out of shape.
Make method system that agitator 4 positive and negative revolutions wash to the solenoid 47a application of force of the clutch mechanism 47 of engagement and sliding part 47c is improved and the engagement of this sliding part 47c and rotor 45 is untied, make sorption part 47e sorption on electromagnetic core 47b and make the engaging bar 47e that dashes forward
1With slot 47b
1Engaging makes outside input axial region 35d spline, and washing and dewatering groove 2 is remained static, by making rotor 45 positive and negative revolution shapes to stator coil 44 application of forces.Should turn round through inboard input axial region 36g planetary gear 36i, inboard output axial region 36c and be delivered to agitator 4.
Make method that the 2 positive and negative revolutions of washing and dewatering groove wash sliding part 47c be depressed the engagement jog 45c that the engagement projections 47f of this sliding part 47c is embedded rotor 45 for the power cancellation of the solenoid 47a of clutch mechanism 47 that will engagement and by helical spring 47d
3And engagement and with this rotor 45 be connection status, by the stator coil 44b application of force being made the rotor 45 positive and negative revolutions of motor, and export axial region 35a this revolution be delivered to washing and dewatering groove 2 through outside input axial region 35d, the 35e of gear-box portion, the outside.At this moment, because planetary gears loses deceleration, so agitator 4 and washing and dewatering groove 2 also one revolution synchronously.
Make washing and dewatering groove 2 along folk prescription to the method that continuous revolution is washed then be by with water level settings for lower and make in the connection status of clutch mechanism 47 engagement of engagement and motor is realized along folk prescription to continuous revolution to the stator coil 44b application of force.
To be microcomputer 17a determine and control and the on-off state of the clutch mechanism 47 of this engagement controlled by the solenoid 47a to the clutch mechanism 47 of engagement to carry out according to the washing mode that is set by clothes amount and clothing material or input switch group 14 in the selection of these three kinds of washing methodss.
In addition, also can adopt washing methods as required with these combinations.
Step 1705:
Operation is scrubbed in implementation.This is scrubbed operation and preferably trickle dehydration is scrubbed and scrub combination with ponding and carry out.Combined method is preferably carried out trickle dehydration earlier and is scrubbed, and carries out ponding thereafter and scrubs.
It is that drain solenoid valve 23 is opened as hull-borne that the trickle dehydration is scrubbed, and makes agitator 4 and washing and dewatering groove 2 high speed rotaries and open water-suppling electromagnetic valve 21 and water filling in this washing and dewatering groove 2 under the dehydration operating condition.
In the process that makes washing and dewatering groove 2 high speed rotaries and dehydration at this moment, the clutch mechanism 47 of engagement is the same with the aforementioned washing and dewatering groove 2 rotating washing methodss that make, and is by realizing along predetermined universal high speed rotary for connection status makes this motor with the power cancellation of solenoid 47a and with the rotor 45 of sliding part 47d and motor.
Ponding is scrubbed and is made agitator 4 and washing and dewatering groove 2 for inactive state and open drain solenoid valve 23 and carry out draining with the washings in the external groove 5, make washing and dewatering groove 2 high speed rotaries and dehydration, then by closing drain solenoid valve 23 and open water-suppling electromagnetic valve 21 and build up washing water, the action that makes agitator 4 or washing and dewatering groove 2 turn round and repeat washings is stirred to 2 water fillings of washing and dewatering groove and in water jacket 5.
Step 1706:
Carry out dehydration procedure.This dehydration procedure and aforementioned dehydration of scrubbing in the operation are carried out equally.
In these steps, microcomputer 17a controls display element group 15 and represents that set condition and operation carry out state, is taking place when unusual or washing pipes buzzer 17h when finishing and reports.
Figure 18 is the vertical profile side view of the example of the drive unit 6 of expression use brushless direct current motor.This example since can be in 1 motor field frame optionally embedding the stator core of the shared induction conductivity of shape and the stator core of brushless direct current motor, and can the commentaries on classics of the rotor of induction conductivity and brushless direct current motor in shared inboard input axial region, so this example is characterised in that the structure of motor with respect to aforementioned example.Correspondingly, the no longer repeat specification of constitutional detail that all and aforementioned example is identical.
Brushless direct current motor in this example is that 1 stator core 52a goes up stator 52 is constituted around volume stator winding 52b, and stator core 52a embedded motor field frame 43 and is the clamping shape and fixes by sticking up projection 43a and bending pawl 43b outward.Distance piece 53 is to ask that to the axle of this stator core 52a the difference of size of the stator core 44a of the induction conductivity in size and the aforementioned example compensates.
In addition, the installation wheel hub 54c of rotor also can import axial region with the inboard of the special use of the motor rotor embedding portion of wearing shortening size by use and form short size.
In addition, permanent magnet poles 54b constitutes the standing shape laterally than stator winding 52b, and by relative with the rotary track of this protuberance and magnetic pole detecting element 55 is set and the rotary position of rotor 54 is detected.This magnetic pole detecting element 55 is installed on the case 48.
Brushless direct current motor constitutes the drive current that the relative position with respect to the magnetic pole 54b of the rotor 54 of each phase of stator winding 52b was detected and be by convection into each phase of this stator winding 52b and controls as is generally known, and detailed description is omitted.
In using the automatic washing machine of this brushless direct current motor, in above-mentioned drive circuit 17f, be provided with and be used for motor and carry out the phase inverter that PAM controls with the rectification circuit of dc source with to each phase current of stator winding 52b.
Also can realize the automatic washing machine same even adopt this drive unit 6 with aforesaid example.And, because brushless direct current motor can carry out various revolution control, so can carry out more careful washing procedure and dehydration procedure.
Yet, when optionally packing into, must consider to constitute their stator and the gabarit of rotor and the size of fitting portion at shared this motor field frame 43 and inboard input axial region 36g and with induction conductivity or brushless motor.
For the contour dimension that obtains same output bigger with induction conductivity usually.Therefore, it is necessary the stator 44 of induction conductivity and rotor 45 being discussed.
Considering the total of automatic washing machine, must be that 34 be the clutch mechanism that vertically meshes with planetary reduction gear of axle center H constitute from the installed surface overhang downwards to the bottom surface of water jacket 5 with the drive unit 6 of the concentric arranged in series formation of motor is in the 160mm with the driving rotational axle.And, be that 34 ball bearing 33a, 33b must be provided with big as far as possible interval vertically because this drive unit 6 for being that 34 upper end is installed and supported washing and dewatering groove 2 and agitator 4 at the driving rotational axle, supports this driving rotational axle.Correspondingly, reducing gear shell 32a, the 32b that this ball bearing 33a, 33b be set is the axial dimension suitable with the axially spaced-apart of ball bearing 33a, 33b.
From these dimension Distribution, the axial dimension of motor comprises the clutch mechanism 47 of engagement being 90mm.Induction conductivity preferably increases the diameter of stator 44 and rotor 45 for suppress axial dimension when keeping necessary output characteristics (about 250W).Yet, accomplish 44a unshakable in one's determination, the 45a of stator 44 and rotor 45 are constituted with steel plate punching press and lamination, the 44a unshakable in one's determination that diameter is big, the price of 45a will be very high.
Therefore, in this example, the clutch mechanism 47 of engagement is adopted the space that the end-coil of flexible Application by the stator winding 44b of induction conductivity surround and is arranged to that axial region 35d is imported in the outside and surrounds shape, and the restriction of the axial dimension of the clutch mechanism 47 by relaxing this engagement, the outside dimension of stator core 44a is controlled to be 160mm, internal diameter size is controlled to be 98mm, and axial dimension is controlled to be 25mm.
The internal diameter size of stator core 44a provide centralizer when stator 44 embeddings state in motor field frame 43 and this motor field frame 43 is installed on the lower surface of shell 32b by screw 42 is installed against datum level, in addition, and can provide the screw fastened tools to insert the space and make the inboard that screw 42 is positioned at internal diameter size is installed.
Corresponding therewith, being used for the axial dimension that set outer of the motor field frame 43 of this stator core of clamping 44a stick up the installed surface of the position of projection 43a and this motor field frame 43 is 34mm.
Appearance and size and internal diameter size that the brushless direct current motor that replaces this induction conductivity to install constitutes the stator core 52a that constitutes its stator 52 equate with the stator core 44a of induction conductivity, and axial dimension is less.In addition, rotor 54 constitutes the stator 52 respective outer diameter sizes of using this stator core 52a to constitute.
In addition, because shared production equipment and optionally pack into induction conductivity or brushless motor, especially when motor field frame 43 that screw 42 brushless motor 52 with the stator 44 or the embedding of induction conductivity being installed being installed on the lower surface of shell 32b with the centering state, the aperture surface that can make anchor clamps and stator core 44a, 52a against and feel relieved.And, because being installed, screw 42 is positioned at internal diameter, can be in addition fastening by the insertion instrument with the centering state.
Because it is shared on the stator of the stator of induction conductivity and brushless direct current motor that the present invention constitutes the motor field frame that will motor stator be installed, thus can have with lower price production the usability induction motor drive unit automatic washing machine and have 2 machines of automatic washing machine of the drive unit of use brushless direct current motor.
In addition, because drive unit of the present invention constitutes that the rolling bearing that outer shroud is pressed into the inboard of outside input axial region is installed the inboard input axial region of rotor that motor is installed and in addition single armed supporting of rotor, so the installation accuracy height of axial region is imported in the inboard, can realize the drive unit of usability induction motor small-sized, at an easy rate.
In addition, by utilizing the space in the motor field frame and clutch mechanism being set, can alleviate the increase of the axial size of drive unit.
Claims (7)
1. an automatic washing machine comprises: the agitator of agitator treating thing; Sink with described washings input, the described sink of described agitator box is turned round drive electric motor, be used for making described agitator and the optionally rotating clutch of described sink by described motor, make the reducing gear of the rotary decelerating of described motor, it is characterized in that, described clutch has: concaveconvex shape portion is arranged, the sliding part that above-below direction moves, chimeric with described concaveconvex shape portion, make the concaveconvex shape part of described sliding part stop, the protuberance sidewall of the concaveconvex shape portion of described sliding part one side and the described recess sidewalls of the concaveconvex shape part of protuberance sliding part stop that makes tilt.
2. automatic washing machine according to claim 1 is characterized in that, described protuberance sidewall is that described protuberance forward end direction expansion is tilted, and described recess sidewalls is that described recess tilts to the internal direction expansion.
3. automatic washing machine according to claim 1 is characterized in that, the angle of inclination of described protuberance sidewall is 1～2 degree.
4. according to each described automatic washing machine of claim 1 to 3, it is characterized in that described sliding part is configured between described motor and the described reducing gear.
5. an automatic washing machine comprises: the agitator of agitator treating thing; Sink with described washings input, described agitator and described sink are turned round drive electric motor, be used for making described agitator and the optionally rotating clutch of described sink by described motor, make the reducing gear of the rotary decelerating of described motor, it is characterized in that, between described motor and described reducing gear, dispose described clutch mechanism, this mechanism has above-below direction sliding part that moves and the electromagnetic core that solenoid is arranged, when the electromagnetic force of described sliding part by described solenoid during by sorption, the turning power of described motor only is delivered on the described agitator among described agitator and the described sink.
6. automatic washing machine according to claim 5, it is characterized in that, reduction gearing is contained in the gear-box, the outside input axial region that the turning power of described motor is delivered on the described gear-box is connected with gear-box, constitute described reducing gear, portion has described sliding part at outside power shaft, by solenoid energising on the circumferencial direction of described outside input axial region, having, make described sliding part upward to moving also sorption on described electromagnetic core, when described electromagnetic coil portion was switched on, described sliding part was chimeric with the rotor that constitutes described motor.
7. automatic washing machine according to claim 6, it is characterized in that, described sliding part possesses the sorption of concaveconvex shape part is arranged, possess the electromagnetic core that concaveconvex shape is arranged in the bottom of described electromagnetic core, the recess sidewalls of the protuberance sidewall of described sorption part and described electromagnetic core bottom tilts.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1999058522 | 1999-03-05 | ||
| JP05852299A JP3685943B2 (en) | 1999-03-05 | 1999-03-05 | Fully automatic washing machine |
| JP05852399A JP3510138B2 (en) | 1999-03-05 | 1999-03-05 | Fully automatic washing machine |
| JP1999058523 | 1999-03-05 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001037331A Division CN1191407C (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1619046A true CN1619046A (en) | 2005-05-25 |
Family
ID=26399574
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001037331A Expired - Fee Related CN1191407C (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
| CNA2005100005078A Pending CN1619045A (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
| CNA2005100005097A Pending CN1619046A (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001037331A Expired - Fee Related CN1191407C (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
| CNA2005100005078A Pending CN1619045A (en) | 1999-03-05 | 2000-03-03 | Fully-automatic washing machine |
Country Status (3)
| Country | Link |
|---|---|
| KR (2) | KR100433024B1 (en) |
| CN (3) | CN1191407C (en) |
| TW (1) | TW498122B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100438616B1 (en) * | 2002-01-17 | 2004-07-02 | 엘지전자 주식회사 | Direct drive type automatic washing machine |
| KR100463545B1 (en) * | 2002-12-23 | 2004-12-29 | 엘지전자 주식회사 | Drum Washer |
| KR101019474B1 (en) * | 2003-10-16 | 2011-03-07 | 엘지전자 주식회사 | shock-absorbing structure for bearing for supporting drive shaft of washer |
| KR101014710B1 (en) * | 2003-10-16 | 2011-02-16 | 엘지전자 주식회사 | shock-absorbing structure for bearing for supporting drive shaft of washer |
| KR100976490B1 (en) * | 2003-10-16 | 2010-08-18 | 엘지전자 주식회사 | shock-absorbing structure for bearing for supporting drive shaft of washer |
| KR101014709B1 (en) * | 2003-10-16 | 2011-02-16 | 엘지전자 주식회사 | shock-absorbing structure for bearing for supporting drive shaft of washer |
| CN101774986B (en) | 2010-01-06 | 2012-03-28 | 浙江天宇药业股份有限公司 | Method for preparing aliskiren and intermediate thereof |
| KR101354216B1 (en) * | 2011-03-04 | 2014-01-22 | 삼성전자주식회사 | Washing machine |
| CN113756057B (en) * | 2020-06-03 | 2024-03-22 | 青岛海尔洗衣机有限公司 | Deceleration clutch device of washing machine, washing machine and control method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990016067U (en) * | 1997-10-23 | 1999-05-15 | 구자홍 | Reduction gear fixing device of washing machine clutch |
-
2000
- 2000-01-21 TW TW089101016A patent/TW498122B/en not_active IP Right Cessation
- 2000-03-03 CN CNB001037331A patent/CN1191407C/en not_active Expired - Fee Related
- 2000-03-03 CN CNA2005100005078A patent/CN1619045A/en active Pending
- 2000-03-03 CN CNA2005100005097A patent/CN1619046A/en active Pending
- 2000-03-04 KR KR10-2000-0010843A patent/KR100433024B1/en not_active IP Right Cessation
-
2002
- 2002-11-16 KR KR10-2002-0071355A patent/KR100485540B1/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| KR20000062742A (en) | 2000-10-25 |
| CN1191407C (en) | 2005-03-02 |
| KR20020089301A (en) | 2002-11-29 |
| TW498122B (en) | 2002-08-11 |
| KR100485540B1 (en) | 2005-04-28 |
| CN1266118A (en) | 2000-09-13 |
| KR100433024B1 (en) | 2004-05-24 |
| CN1619045A (en) | 2005-05-25 |
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Open date: 20050525 |