CN1557767A - Building material and method for making wallboard using the same - Google Patents

Building material and method for making wallboard using the same Download PDF

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Publication number
CN1557767A
CN1557767A CNA2004100009286A CN200410000928A CN1557767A CN 1557767 A CN1557767 A CN 1557767A CN A2004100009286 A CNA2004100009286 A CN A2004100009286A CN 200410000928 A CN200410000928 A CN 200410000928A CN 1557767 A CN1557767 A CN 1557767A
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agent
filler
water
properties
weight
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CN1270997C (en
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杨苏文
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The heat insulating building material consists of cementing material 25-35 wt%, stuffing 50-60 wt%, gelatinizer 28-32 wt%, modifier 4-8 wt% and foaming agent 1-2.5 wt%. The building material may be used in producing wall plate with excellent fire isolating and fire retarding performance, high water resistance, high heat insulating effect, high sound isolating effect, no environmental pollution, etc. The process of making wall plate with the said material is also provided.

Description

A kind of material of construction and utilize this material to make the method for wallboard
Technical field
The invention belongs to building material field, relate more specifically to the heat insulation material of construction of a kind of light high-strength heat preservation.The invention still further relates to a kind of method of utilizing above-mentioned material of construction to make wallboard.
Background technology
Over past ten years, high strength, lightweight, insulation, heat insulation wallboard have become the important novel wall material of China.But problems such as present for building magnesia materials for wall ubiquity intensity is low, unit weight is big, anti-halogen is out of shape, effect not water-fast and heat insulating is bad do not possess the ideal effect from energy-conservation angle.
Summary of the invention
According to one object of the present invention, provide a kind of lightweight, high-strength, insulation, heat insulation material of construction.
Above-mentioned purpose is to realize like this, it is a kind of material of construction of heat insulating, it comprises gelating material, filler, jelling agent, properties-correcting agent, whipping agent, it is characterized in that, described gelating material is meant magnesium oxide, the mixture of high-alumina cement and calcium sulfate, described filler is meant the mixture of pearlstone or expanded vermiculite and flyash, described jelling agent is meant the halogen sheet, the mixture of boron trioxide and water, described properties-correcting agent is meant the mixture of water glass and tertiary sodium phosphate, described whipping agent is meant rosin, sodium hydroxide, gelatine, the mixture of G ﹠ W, wherein gelating material, filler, jelling agent, properties-correcting agent, each component of whipping agent is respectively by weight:
Gelating material 20-35
Filler 50-60
Gelifying agent 25-32
Properties-correcting agent 4-8
Whipping agent 1-2.5.
Wherein the composition of gelating material is respectively by weight:
Magnesium oxide (purity is greater than 85%) 35-42
High-alumina cement 6-8
Calcium sulfate 1-2
The composition of filler is respectively by weight:
Pearlstone or expanded vermiculite 5-10
Flyash 80-90
Above-mentioned filler will be done hydrophobic with 0.1% solubility silicone oil and handle, and is about to 0.1% solubility silicone oil and is sprayed on pearlstone or the expanded vermiculite, and oven dry gets final product then.
The composition of jelling agent is respectively by weight:
Halogen sheet (purity 45%) 30-36
Boron trioxide 0.1-2.5
Water 25-40
The composition of properties-correcting agent is respectively by weight:
Water glass 5-14
Tertiary sodium phosphate 0.4-4
The composition of foaming stock solution is respectively by weight:
Rosin 20-40
Sodium hydroxide 10-18
Gelatine 15-40
Glycerine 4-6
Water 35-50.
According to another object of the present invention, provide a kind of and be used to utilize above-mentioned material of construction to make the method for wallboard.
Above-mentioned purpose is achieved in that to be the manufacture method of wallboard of the present invention, and magnesium oxide, high-alumina cement, calcium sulfate are mixed into gelating material according to a certain percentage; The lightweight expansion perlite that to handle through hydrophobic or expanded vermiculite and flyash are mixed into filler by a certain percentage; Halogen sheet, boron trioxide and an amount of water stirred be mixed into gelifying agent; Tertiary sodium phosphate, water glass are mixed into properties-correcting agent; Get rosin, industrial gelatine, sodium hydroxide, glycerine again, foaming stock solution is made in the fusing of suitable quantity of water Hybrid Heating, add to get blisters after 6 times water mixes with a stoste again and make expanding foam solution.Above-mentioned gelating material, filler, gelifying agent, properties-correcting agent are dropped into stirrer by a certain percentage stir, evenly the back adds expanding foam solution continuation stirring, makes it to become the gelationus material that expands, and injects the Mo Chenei that completes strongthener and core pipe then.Under the environment of 35 degree, can take out the pipe demoulding through 10-12 hour curing.After finishing and maintenance in 28 days, brush contain 0.1% soluble silicon resin after seasoning be finished product.The wallboard hydrophobic rate that this method is made reaches more than 96%, halogenation, nonhygroscopic, and thermal conductivity does not increase, thereby reaches the purpose of heat insulating.
Above-mentioned material of construction and body of wall have:
(1) the waste residue consumption is big: doping quantity of fly ash reaches more than 60%.
(2) in light weight: every cubic metre of apparent density is less than 600 kilograms.
(3) intensity height: the ultimate compression strength of lining greater than the ultimate compression strength of 5MPa, Side fascia greater than 12MPa.
(4) the plate face is smooth: this surfaces of wall is smooth, and direct Puttying swabbing after the installation does not need to plaster or other processing.
(5) water resisting property height, halogenation: not efflorescence after this wallboard soaks in water, halogenation in the use.
(6) good effect of heat insulation: owing to filled a large amount of flyash and light material, and foam again,, thermal impedance is increased, improve insulation, heat insulation effect, help building energy conservation thereby reach in a large amount of many and tiny storage pores of interior existence.
Embodiment
The material of construction of heat insulating, it comprises gelating material, filler, jelling agent, properties-correcting agent, whipping agent, wherein said gelating material is meant the mixture of magnesium oxide, high-alumina cement and calcium sulfate, described filler is meant the mixture of pearlstone or expanded vermiculite and flyash, described jelling agent is meant the mixture of halogen sheet, boron trioxide and water, described properties-correcting agent is meant the mixture of water glass and tertiary sodium phosphate, and described whipping agent is meant the mixture of rosin, sodium hydroxide, gelatine, G ﹠ W.Gelating material, filler, jelling agent, properties-correcting agent, each component of whipping agent are respectively by weight:
Gelating material 20-35
Filler 50-60
Gelifying agent 25-32
Properties-correcting agent 4-8
Whipping agent 1-2.5.
Wherein the composition of gelating material is respectively by weight:
Magnesium oxide (purity is greater than 85%) 35-42
High-alumina cement 6-8
Calcium sulfate 1-2
The composition of filler is respectively by weight:
Pearlstone or expanded vermiculite 5-10
Flyash 80-90
Above-mentioned filler will be done hydrophobic with 0.1% solubility silicone oil and handle, and is about to 0.1% solubility silicone oil and is sprayed on pearlstone or the expanded vermiculite, and oven dry gets final product then.
The composition of jelling agent is respectively by weight:
Halogen sheet (purity 45%) 30-36
Boron trioxide 0.1-2.5
Water 25-40
The composition of properties-correcting agent is respectively by weight:
Water glass 5-14
Tertiary sodium phosphate 0.4-4
The composition of foaming stock solution is respectively by weight:
Rosin 20-40
Sodium hydroxide 10-18
Gelatine 15-40
Glycerine 4-6
Water 35-50
In a preferred embodiment, by weight, gelating material 25, filler 58, gelifying agent 30, properties-correcting agent 4, whipping agent 1.5; Wherein, by weight, magnesium oxide 38, high-alumina cement 6, calcium sulfate 2 in the gelating material, pearlstone or expanded vermiculite 8, flyash 90 in the filler, halogen sheet 35, boron trioxide 0.1, water 40 in the jelling agent, properties-correcting agent mesosilicic acid sodium 10, tertiary sodium phosphate 4, rosin 40, sodium oxide 12, gelatine 15, glycerine 6, water 45 in the whipping agent.
In another preferred embodiment, by weight, gelating material 20, filler 60, gelifying agent 25, properties-correcting agent 6, whipping agent 2; Wherein, by weight, magnesium oxide 35, high-alumina cement 8, calcium sulfate 1 in the gelating material, pearlstone or expanded vermiculite 10, flyash 80 in the filler, halogen sheet 30, boron trioxide 2.2, water 25 in the jelling agent, properties-correcting agent mesosilicic acid sodium 14, tertiary sodium phosphate 1, rosin 22, sodium oxide 16, gelatine 35, glycerine 4, water 35 in the whipping agent.
Utilize above-mentioned material of construction to make the method for wallboard, it comprises the steps:
(1) magnesium oxide, high-alumina cement, calcium sulfate are mixed into gelating material according to a certain percentage;
(2) the lightweight expansion perlite that will handle through hydrophobic or expanded vermiculite and flyash are mixed into filler by a certain percentage;
(3) halogen sheet, boron trioxide and an amount of water are stirred be mixed into gelifying agent;
(4) tertiary sodium phosphate, water glass are mixed into properties-correcting agent;
(5) get rosin, industrial gelatine, sodium hydroxide, glycerine again, foaming stock solution is made in the fusing of suitable quantity of water Hybrid Heating, add to get blisters after 6 times water mixes with a stoste again and make expanding foam solution;
(6) gelating material that will make in above-mentioned steps, filler, gelifying agent, properties-correcting agent drop into stirrer in proportion and stir, and evenly the back adds expanding foam solution and continues to stir, and makes it to become the gelationus material that expands;
(7) cast: the gelationus material injection of above-mentioned expansion is completed in the formwall car of strongthener and core pipe;
(8) demoulding, finishing and maintenance: under the environment of 35 degree, can take out the pipe demoulding through 10-12 hour curing, after finishing and maintenance in 28 days, brush contain 0.1% soluble silicon resin after seasoning be finished product.

Claims (8)

1, a kind of material of construction of heat insulating, it comprises gelating material, filler, jelling agent, properties-correcting agent, whipping agent, it is characterized in that, described gelating material is meant magnesium oxide, the mixture of high-alumina cement and calcium sulfate, described filler is meant the mixture of pearlstone or expanded vermiculite and flyash, described jelling agent is meant the halogen sheet, the mixture of boron trioxide and water, described properties-correcting agent is meant the mixture of water glass and tertiary sodium phosphate, described whipping agent is meant rosin, sodium hydroxide, gelatine, the mixture of G ﹠ W, wherein gelating material, filler, jelling agent, properties-correcting agent, each component of whipping agent is respectively by weight:
Gelating material 20-35
Filler 50-60
Gelifying agent 25-32
Properties-correcting agent 4-8
Whipping agent 1-2.5.
2, material of construction according to claim 1 is characterized in that, magnesian purity is greater than 85% in the described gelating material, and magnesium oxide, high-alumina cement and calcium sulfate are respectively by weight:
Magnesium oxide 35-42
High-alumina cement 6-8
Calcium sulfate 1-2.
3, material of construction according to claim 1 is characterized in that, pearlstone or expanded vermiculite and flyash are respectively by weight in the described filler:
Pearlstone or expanded vermiculite 5-10
Flyash 80-90.
4, material of construction according to claim 3 is characterized in that, above-mentioned filler will be done hydrophobic with 0.1% solubility silicone oil and handle, and is about to 0.1% solubility silicone oil and is sprayed on pearlstone or the expanded vermiculite, then oven dry.
5, material of construction according to claim 1 is characterized in that, the purity of halogen sheet is greater than 45% in the described jelling agent, and halogen sheet, boron trioxide, each component of water are respectively by weight:
Halogen sheet 30-36
Boron trioxide 0.1-2.5
Water 25-40.
6, material of construction according to claim 1 is characterized in that, described properties-correcting agent mesosilicic acid sodium and tertiary sodium phosphate are respectively by weight:
Water glass 5-14
Tertiary sodium phosphate 0.4-4.
7, material of construction according to claim 1 is characterized in that, rosin, sodium hydroxide, gelatine, each component of G ﹠ W are respectively by weight in the described whipping agent:
Rosin 20-40
Sodium hydroxide 10-18
Gelatine 15-40
Glycerine 4-6
Water 35-50.
8, a kind of method of utilizing the described material of construction of claim 1 to make wallboard, it comprises the steps:
(1) magnesium oxide, high-alumina cement, calcium sulfate are mixed in proportion into gelating material;
(2) the lightweight expansion perlite that will handle through hydrophobic or expanded vermiculite and flyash are mixed into filler by a certain percentage;
(3) halogen sheet, boron trioxide and an amount of water are stirred be mixed into gelifying agent;
(4) tertiary sodium phosphate, water glass are mixed into properties-correcting agent;
(5) get rosin, industrial gelatine, sodium hydroxide, glycerine again, foaming stock solution is made in the fusing of suitable quantity of water Hybrid Heating, add to get blisters after 6 times water mixes with a stoste again and make expanding foam solution;
(6) above-mentioned gelating material, filler, gelifying agent, properties-correcting agent ratio are dropped into stirrer and stir, evenly adding expanding foam solution in back continues to stir, and makes it to become the gelationus material that expands;
(7) cast: the gelationus material injection of above-mentioned expansion is completed in the formwall car of strongthener and core pipe;
(8) demoulding, finishing and maintenance: under the environment of 35 degree, can take out the pipe demoulding through 10-12 hour curing, after finishing and maintenance in 28 days, brush contain 0.1% soluble silicon resin after seasoning be finished product.
CNB2004100009286A 2004-01-15 2004-01-15 Building material and method for making wallboard using the same Expired - Fee Related CN1270997C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100009286A CN1270997C (en) 2004-01-15 2004-01-15 Building material and method for making wallboard using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100009286A CN1270997C (en) 2004-01-15 2004-01-15 Building material and method for making wallboard using the same

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CN1557767A true CN1557767A (en) 2004-12-29
CN1270997C CN1270997C (en) 2006-08-23

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100545214C (en) * 2007-01-16 2009-09-30 昆明利众达再生资源有限公司 Composite material menhole cover series protuct and preparation method thereof
CN102351567A (en) * 2011-06-30 2012-02-15 浙江永通新能源开发有限公司 Process for manufacturing fireproof heat insulation wall body plates from laterite nickel ore waste slag
CN102503289A (en) * 2011-11-23 2012-06-20 成都新柯力化工科技有限公司 Thermal-insulating anti-flaming building material and preparation method thereof
CN102503277A (en) * 2011-11-08 2012-06-20 北京天基新材料股份有限公司 Building material and preparation method thereof
CN101337799B (en) * 2008-08-05 2012-08-22 吴秋森 Light wall board for partition of buildings and method for preparing same
WO2014179844A1 (en) * 2013-05-09 2014-11-13 Acoustic Space Pty Ltd A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
AU2014101211B4 (en) * 2013-05-09 2015-01-29 Acoustic Space Pty Ltd A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
CN106278089A (en) * 2016-08-01 2017-01-04 太仓顺如成建筑材料有限公司 A kind of novel heat insulation flame retardant building material

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100545214C (en) * 2007-01-16 2009-09-30 昆明利众达再生资源有限公司 Composite material menhole cover series protuct and preparation method thereof
CN101337799B (en) * 2008-08-05 2012-08-22 吴秋森 Light wall board for partition of buildings and method for preparing same
CN102351567A (en) * 2011-06-30 2012-02-15 浙江永通新能源开发有限公司 Process for manufacturing fireproof heat insulation wall body plates from laterite nickel ore waste slag
CN102503277B (en) * 2011-11-08 2014-03-05 北京天基新材料股份有限公司 Building material and preparation method thereof
CN102503277A (en) * 2011-11-08 2012-06-20 北京天基新材料股份有限公司 Building material and preparation method thereof
CN102503289B (en) * 2011-11-23 2013-09-18 成都新柯力化工科技有限公司 Thermal-insulating anti-flaming building material and preparation method thereof
CN102503289A (en) * 2011-11-23 2012-06-20 成都新柯力化工科技有限公司 Thermal-insulating anti-flaming building material and preparation method thereof
WO2014179844A1 (en) * 2013-05-09 2014-11-13 Acoustic Space Pty Ltd A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
AU2014101211B4 (en) * 2013-05-09 2015-01-29 Acoustic Space Pty Ltd A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
CN105683456A (en) * 2013-05-09 2016-06-15 声学空间有限公司 A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
EP2994581A4 (en) * 2013-05-09 2017-01-25 Acoustic Space Pty Ltd A sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
US10395633B2 (en) 2013-05-09 2019-08-27 Acoustic Space Pty Ltd Sound insulating sheet material with a cellular structure including gelatine and/or a process for producing the same
CN106278089A (en) * 2016-08-01 2017-01-04 太仓顺如成建筑材料有限公司 A kind of novel heat insulation flame retardant building material

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