CN109053113A - A kind of sprayable thermal insulation mortar of high water resistance - Google Patents

A kind of sprayable thermal insulation mortar of high water resistance Download PDF

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Publication number
CN109053113A
CN109053113A CN201811189874.0A CN201811189874A CN109053113A CN 109053113 A CN109053113 A CN 109053113A CN 201811189874 A CN201811189874 A CN 201811189874A CN 109053113 A CN109053113 A CN 109053113A
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CN
China
Prior art keywords
parts
thermal insulation
insulation mortar
water resistance
polyvinyl alcohol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811189874.0A
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Chinese (zh)
Inventor
李珠
赵林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIYUAN SIKEDA TECHNICAL DEVELOPMENT Co Ltd
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TAIYUAN SIKEDA TECHNICAL DEVELOPMENT Co Ltd
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Publication date
Application filed by TAIYUAN SIKEDA TECHNICAL DEVELOPMENT Co Ltd filed Critical TAIYUAN SIKEDA TECHNICAL DEVELOPMENT Co Ltd
Priority to CN201811189874.0A priority Critical patent/CN109053113A/en
Publication of CN109053113A publication Critical patent/CN109053113A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of sprayable thermal insulation mortars of high water resistance, belong to construction material and technical field of building construction;Solve the problems, such as that traditional mortar poor water resistance, intensity are low;Raw material including following parts by weight: 70 ~ 200 parts of desulfurized gypsum;20 ~ 50 parts of glass bead;10 ~ 50 parts of cement;10 ~ 30 parts of flyash;5 ~ 20 parts of silicon ash;0.5 ~ 5 part of HPMC;0.1 ~ 1 part of polypropylene fibre;0.2 ~ 5 part of redispersible latex powder;1 ~ 10 part of styrene-acrylic emulsion;2 ~ 15 parts of polyvinyl alcohol;0.01 ~ 1 part of citric acid;150 ~ 350 parts of water;The present invention uses the solid waste such as desulfurized gypsum, flyash to meet national resources economizing type, environmentally friendly policy as the raw material of production thermal insulation mortar;Thermal insulation mortar is modified using retarder and polymer, so that it had not only been met the requirement of spraying application, but also lead thermal property with high-intensitive, low.

Description

A kind of sprayable thermal insulation mortar of high water resistance
Technical field
The invention belongs to construction materials and technical field of building construction, and in particular to a kind of sprayable heat preservation sand of high water resistance Slurry.
Background technique
When desulfurized gypsum refers to the sulfur dioxide in use lime-lime stone recycling fire coal or cooking fume, the work of generation Industry solid waste, the immense pressure that the bulk deposition of desulfurized gypsum generates environment.Conventional vacuum mortar is cementing with cement base Material, expansion polystyrene are lightweight aggregate, and shrinking percentage is big, and easy cracking, heat insulation effect is poor, heat-proof quality is poor, fire protecting performance Difference, and not can be recycled, the problem of causing environmental pollution, high resource consumption, high-energy source consumption.
Summary of the invention
The present invention overcomes the shortcomings of the prior art, provides a kind of sprayable thermal insulation mortar of high water resistance, solves traditional sand Starch the low problem of poor water resistance, intensity.The present invention is achieved through the following technical solutions.
A kind of sprayable thermal insulation mortar of high water resistance, the raw material including following parts by weight: 70 ~ 200 parts of desulfurized gypsum;Vitreous is micro- 20 ~ 50 parts of pearl;10 ~ 50 parts of cement;10 ~ 30 parts of flyash;5 ~ 20 parts of silicon ash;0.5 ~ 5 part of HPMC;Polypropylene fibre 0.1 ~ 1 Part;0.2 ~ 5 part of redispersible latex powder;1 ~ 10 part of styrene-acrylic emulsion;2 ~ 15 parts of polyvinyl alcohol;0.01 ~ 1 part of citric acid;Water 150 ~ 350 parts.
It, can be with gypsum due to the polycarboxylic acid molecule that citric acid is hydroxyl when the present invention uses citric acid as retarder The calcium ion on surface occurs complex reaction and generates stable calcium citrate complex compound, which can be adsorbed on gypsum particle table Face achievees the effect that slow setting to inhibit the hydration reaction of gypsum, to realize sprayable property of the thermal insulation mortar in construction; When using HPMC as polymer, macromolecule polymer material can be used as a kind of stress absorption film, itself belong to a kind of flexible, tough Property, highly elastic material when caning absorb the development of mortar basic crack the ess-strain that generates played to hinder the development in crack The effect of cracking resistance.
Preferably, the polyvinyl alcohol is the modified polyvinyl alcohol of graft crosslinking.Modified poly ethylene alcoholic solution substitution one Part water, to achieve the purpose that reduce water absorption rate.
Preferably, the partial size of the glass bead be 10 ~ 30 mesh, 30 ~ 50 mesh, 70 ~ 90 mesh one of which or its Meaning combination.
Preferably, the cement is portland cement or magnesium oxysulfide concrete or combination of the above.
A kind of sprayable thermal insulation mortar preparation method of high water resistance: by the desulfurized gypsum, glass bead, cement, fine coal The abundant dry mixing in blender of ash, silicon ash, HPMC, polypropylene fibre, redispersible latex powder, polyvinyl alcohol is mixed to form dry Mixing;After again mixing water and styrene-acrylic emulsion, citric acid, it is added in the dry blend, stirs evenly to get the heat preservation sand Slurry.
The sprayable thermal insulation mortar preparation method of high water resistance can also are as follows: using maleic anhydride or epoxy resin to polyethylene It is modified that alcohol carries out graft crosslinking, then the desulfurized gypsum, glass bead, cement, flyash, silicon ash, HPMC, polypropylene is fine The abundant dry mixing in blender of dimension, redispersible latex powder, modified polyvinyl alcohol is mixed to form dry blend;Finally by water After styrene-acrylic emulsion, citric acid mixing, it is added in the dry blend, stirs evenly to get the thermal insulation mortar.
Graft crosslinking is carried out to polyvinyl alcohol using maleic anhydride or epoxy resin to be modified, and is then mixing and stirring mortar When, modified poly ethylene alcoholic solution substitutes a part of water, to achieve the purpose that reduce water absorption rate.
The present invention problem high for conventional gypsum base thermal insulation material water absorption rate, while improving water resistance, so that its Adhesion strength greatly improves.Desulfurized gypsum base thermal insulation mortar category inorganic heat insulation material, it is "dead", pollution-free, it is used as interior wall and protects Adiabator is more comfortable, more healthier than organic styrofoam, polyphenyl particle heat-insulating mortar.And the use of desulfurized gypsum improves its money Sourceization efficiently utilizes, and promotes the further development of national environmental protection circular economy, while reducing the yield of ore cream, is pushing away The development of green building material has been driven while dynamic efforts at environmental protection.
The present invention is generated compared with the existing technology to be had the beneficial effect that.
The present invention has both the characteristics of heat preservation and excellent mechanical performances again while meeting spraying application, by adding lemon Acid can increase the presetting period of thermal insulation mortar, and not influence final mechanical strength;Polypropylene fibre and glass fibre is added It can inhibit mortar cracking, reduce the dry of mortar early stage and shrink, the continuity of amplified medium material;It is added what graft crosslinking was modified Polyvinyl alcohol can greatly improve the water resistance of material, while polyvinyl alcohol has the function of certain foam stabilizing, generate foaming agent Foam is uniform, stablizes, to reduce the thermal coefficient of thermal insulation mortar.
The present invention uses the solid waste such as desulfurized gypsum, flyash to meet country as the raw material of production thermal insulation mortar Resource-conserving, environmentally friendly policy.The sprayable thermal insulation mortar of the high water resistance being prepared into both had met the requirement of spraying application, Thermal property is led with high-intensitive, low again.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, in conjunction with reality Applying example, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used to explain this Invention, is not intended to limit the present invention.Below with reference to the embodiment technical solution that the present invention will be described in detail, but protection scope not by This limitation.
Embodiment 1
A kind of sprayable thermal insulation mortar of high water resistance, the raw material including following weight: desulfurized gypsum 70kg;Glass bead 50kg;Silicon Acid salt cement 25kg;Flyash 15kg;Silicon ash 5kg;HPMC 0.5kg;Polypropylene fibre 0.5kg;Redispersible latex powder 3kg;Styrene-acrylic emulsion 1kg;Polyvinyl alcohol 15kg;Citric acid 0.5kg;Water 150kg.
The partial size of the glass bead is 10 ~ 30 mesh.
A kind of sprayable thermal insulation mortar of high water resistance is the preparation method comprises the following steps: by the desulfurized gypsum, glass bead, silicate cement The abundant dry mixing in blender of mud, flyash, silicon ash, HPMC, polypropylene fibre, redispersible latex powder, polyvinyl alcohol is mixed Conjunction forms dry blend;After again mixing water and styrene-acrylic emulsion, citric acid, it is added in the dry blend, stirs evenly to get described Thermal insulation mortar.
Embodiment 2
A kind of sprayable thermal insulation mortar of high water resistance, the raw material including following weight: desulfurized gypsum 200kg;Glass bead 20kg;Sulphur Both oxygen magnesium cement and portland cement are mixed into 50kg;Flyash 30kg;Silicon ash 20kg;HPMC 5kg;Polypropylene fibre 1kg;Redispersible latex powder 0.2kg;Styrene-acrylic emulsion 5kg;Polyvinyl alcohol 10kg;Citric acid 1kg;Water 350kg.
The glass bead is the glass bead mixture that partial size is 30 ~ 50 mesh and 70 ~ 90 mesh.
It is modified that graft crosslinking is carried out to polyvinyl alcohol using maleic anhydride or epoxy resin, then by the desulfurization stone Cream, glass bead, cement, flyash, silicon ash, HPMC, polypropylene fibre, redispersible latex powder, modified polyethylene Alcohol abundant dry mixing in blender is mixed to form dry blend;After finally mixing water and styrene-acrylic emulsion, citric acid, it is added described dry In mixing, stir evenly to get the thermal insulation mortar.
Embodiment 3
A kind of sprayable thermal insulation mortar of high water resistance, the raw material including following weight: desulfurized gypsum 120kg;Glass bead 35kg;Sulphur Oxygen magnesium cement and 10kg;Flyash 10kg;Silicon ash 12kg;HPMC 3kg;Polypropylene fibre 0.1kg;Redispersible latex powder 5kg;Styrene-acrylic emulsion 10kg;Graft crosslinking modified polyvinylalcohol 2kg;Citric acid 0.01kg;Water 200kg.
The glass bead is the glass bead mixture that partial size is 30 ~ 50 mesh, 70 ~ 90 mesh and 10 ~ 30 mesh.
Preparation method is same as Example 1.
Above embodiments can increase the presetting period of thermal insulation mortar by adding citric acid, and not influence final mechanics Intensity;Polypropylene fibre is added and glass fibre can inhibit mortar cracking, reduces the dry of mortar early stage and shrinks, amplified medium material The continuity of material;The modified polyvinyl alcohol of graft crosslinking, which is added, can greatly improve the water resistance of material, while polyvinyl alcohol has Certain foam stabilizing function, the foam for generating foaming agent is uniform, stablizes, to reduce the thermal coefficient of thermal insulation mortar.
The above content is combine specific preferred embodiment to the further description done of the present invention, and it cannot be said that A specific embodiment of the invention is only limitted to this, for those of ordinary skill in the art to which the present invention belongs, is not taking off Under the premise of from the present invention, several simple deduction or replace can also be made, all shall be regarded as belonging to the present invention by being submitted Claims determine scope of patent protection.

Claims (6)

1. a kind of sprayable thermal insulation mortar of high water resistance, which is characterized in that the raw material including following parts by weight: desulfurized gypsum 70 ~ 200 Part;20 ~ 50 parts of glass bead;10 ~ 50 parts of cement;10 ~ 30 parts of flyash;5 ~ 20 parts of silicon ash;0.5 ~ 5 part of HPMC;Polypropylene is fine 0.1 ~ 1 part of dimension;0.2 ~ 5 part of redispersible latex powder;1 ~ 10 part of styrene-acrylic emulsion;2 ~ 15 parts of polyvinyl alcohol;Citric acid 0.01 ~ 1 Part;150 ~ 350 parts of water.
2. the sprayable thermal insulation mortar of a kind of high water resistance according to claim 1, which is characterized in that the polyvinyl alcohol is The modified polyvinyl alcohol of graft crosslinking.
3. the sprayable thermal insulation mortar of a kind of high water resistance according to claim 1, which is characterized in that the glass bead Partial size is 10 ~ 30 mesh, 30 ~ 50 mesh, the one of which of 70 ~ 90 mesh or any combination thereof.
4. the sprayable thermal insulation mortar of a kind of high water resistance according to claim 1, which is characterized in that the cement is silicic acid Salt cement or magnesium oxysulfide concrete or combination of the above.
5. the sprayable thermal insulation mortar of a kind of high water resistance according to claim 1, which is characterized in that preparation method includes: By the desulfurized gypsum, glass bead, cement, flyash, silicon ash, HPMC, polypropylene fibre, redispersible latex powder, Polyvinyl alcohol abundant dry mixing in blender is mixed to form dry blend;After again mixing water and styrene-acrylic emulsion, citric acid, institute is added It states in dry blend, stirs evenly to get the thermal insulation mortar.
6. the sprayable thermal insulation mortar of a kind of high water resistance according to claim 5, which is characterized in that use maleic anhydride Or to carry out graft crosslinking to polyvinyl alcohol modified for epoxy resin, then by the desulfurized gypsum, glass bead, cement, flyash, The abundant dry mixing mixing in blender of silicon ash, HPMC, polypropylene fibre, redispersible latex powder, modified polyvinyl alcohol Form dry blend.
CN201811189874.0A 2018-10-12 2018-10-12 A kind of sprayable thermal insulation mortar of high water resistance Pending CN109053113A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112707713A (en) * 2020-12-29 2021-04-27 北京三棵树新材料科技有限公司 Inorganic paste for building internal heat insulation and preparation method thereof
CN115838541A (en) * 2022-12-30 2023-03-24 富思特新材料科技发展股份有限公司 Ceiling sound-insulation heat-preservation coating for existing building transformation
CN116354686A (en) * 2022-10-28 2023-06-30 上海中南建筑材料有限公司 Thick anti-cracking middle layer coating and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103833309A (en) * 2014-01-02 2014-06-04 武汉理工大学 Desulfurized gypsum-based heat-preserving moisture-adjusting plastering gypsum material
CN108585723A (en) * 2018-03-12 2018-09-28 太原理工大学 A kind of light thermal-insulation cracking resistance plastering gupsum
CA2927354C (en) * 2013-10-17 2019-04-30 The Intellectual Gorilla Gmbh High temperature lightweight thermal insulating cement and silica based materials

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CA2927354C (en) * 2013-10-17 2019-04-30 The Intellectual Gorilla Gmbh High temperature lightweight thermal insulating cement and silica based materials
CN103833309A (en) * 2014-01-02 2014-06-04 武汉理工大学 Desulfurized gypsum-based heat-preserving moisture-adjusting plastering gypsum material
CN108585723A (en) * 2018-03-12 2018-09-28 太原理工大学 A kind of light thermal-insulation cracking resistance plastering gupsum

Non-Patent Citations (2)

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Title
王迎军等: "《新型材料科学与技术 无机材料卷 中》", 31 October 2016, 华南理工大学出版社 *
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112707713A (en) * 2020-12-29 2021-04-27 北京三棵树新材料科技有限公司 Inorganic paste for building internal heat insulation and preparation method thereof
CN116354686A (en) * 2022-10-28 2023-06-30 上海中南建筑材料有限公司 Thick anti-cracking middle layer coating and preparation method thereof
CN115838541A (en) * 2022-12-30 2023-03-24 富思特新材料科技发展股份有限公司 Ceiling sound-insulation heat-preservation coating for existing building transformation

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