CN1518166A - Equipment and method for manufacturing branching beam - Google Patents
Equipment and method for manufacturing branching beam Download PDFInfo
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- CN1518166A CN1518166A CNA2004100018251A CN200410001825A CN1518166A CN 1518166 A CN1518166 A CN 1518166A CN A2004100018251 A CNA2004100018251 A CN A2004100018251A CN 200410001825 A CN200410001825 A CN 200410001825A CN 1518166 A CN1518166 A CN 1518166A
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- terminal
- contact
- electric wire
- photophore
- connector housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5187—Wire working
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
- Y10T29/53061—Responsive to work or work-related machine element
- Y10T29/53078—Responsive to work or work-related machine element with means to fasten by frictional fitting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
- Y10T29/53061—Responsive to work or work-related machine element
- Y10T29/53083—Responsive to work or work-related machine element including means to apply magnetic force directly to position or hold work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53235—Means to fasten by deformation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53239—Means to fasten by elastic joining
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53243—Multiple, independent conductors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Insulated Conductors (AREA)
Abstract
A method for manufacturing a sub-harness comprises the steps of: holding a first connector housing in a guiding device for terminal insertion; holding a second connector housing in a continuity check tool; bringing a terminal at a first end of an electric wire with terminals at the both ends thereof into contact with a touch contact to make a specified light emitter of light emitters in the guiding device emit, said touch contact being connected to the guiding device via a main control device, said touch contact having a curved contact surface; inserting the terminal at the first end into a specified terminal-receiving chamber of terminal-receiving chambers in the first connector housing to bring the terminal at the first end into contact with a specified terminal contact of terminal contacts in the guiding device, said specified chamber being illuminated by said light emitter; and checking continuity between terminals at the first end and at a second end of the electric wire with a continuity check control device which is connected to the continuity check tool and the specified terminal contact, said terminal at the second end having been inserted into the second connector housing.
Description
Technical field
The present invention relates to terminal reception chamber is checked the continuity of the sub-electric wire of band edge simultaneously and manufacturing efficiently divides wire harness equipment and method by the regulation that terminal is directed into the connector housing.
Background technology
As the branch wire harness that is arranged at one group of electric wire in the vehicle,, make a plurality of minutes wire harness by being combined.Divide wire harness by a plurality of electric wires, be crimped onto the terminal of the one or both ends of each electric wire respectively, and terminal inserts, and wherein the connector housing of being made by synthetic resin constitutes.The method of terminal of curling is, at first peels the end of wire outer skin off, and secondly under the state that exposes the electric wire lead-in wire the curling sheet of terminal front side being curled with lead-in wire contacts, and a curling sheet that will be positioned at the terminal rear side is curling to be fixed on the crust of electric wire.The sub-electric wire of band edge is made by terminal is crimped onto on the electric wire.
The terminal that the workman will be crimped onto on the electric wire inserts and is assembled in the terminal reception chamber of connector housing.By the elastic locking blowpipe lock terminal in the terminal locking chamber, make it can not skid off terminal and receive chamber.Connector is made of connector housing and terminal.Recently, save design by the space of multicircuit design and assembly, many connectors are miniaturization significantly all, forms many terminals reception chambers in many in the connector housing of connector.In addition, because the variation of circuit has increased the variation of connector.
Receive in the chamber for the very difficult terminal that terminal is inserted the regulation of this connector housing of workman.In Japanese Patent Application Publication 2000-133385 (the 3rd page, Fig. 1), applicant of the present invention front discloses a kind of workman of being used for, and is not limited to experienced operator's the equipment that prevents incorrect insertion, can easily and correctly the terminal of stipulating be inserted corresponding terminal and receive in the chamber.When the workman caught the terminal of this terminal and connector vessel shell with hand, by the reception chamber with a photophore irradiation regulation, the said equipment arrived the position that terminal inserts.But,, can worry the terminal easy oxidation that becomes because terminal caught by workman's hand at this conventional equipment that is used for preventing that incorrect terminal from inserting.In addition, in conventional equipment, receive in the chamber, after terminal inserts, should in another operation, check the continuity of the sub-electric wire of band edge although terminal inserts the terminal of regulation reliably.Therefore there is the problem of dividing the wire harness overspending time of making.
Summary of the invention
Therefore, in view of the above problems, an object of the present invention is to provide the equipment and the method for dividing wire harness of making, make and make the branch wire harness, and check the continuity of electric wire efficiently, divide wire harness required man-hour to reduce to make without the hand contact terminal.
For realizing this purpose, manufacturing of the present invention divides the equipment of wire harness to comprise:
Terminal inserts guiding device, is keeping one first connector housing on it, and each terminal that above-mentioned guiding device has the first connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
A contact contact is used to contact the terminal of first end that two ends have the electric wire of terminal, and above-mentioned terminal inserts in the first connector housing;
A main control unit is used for this contact contact and each photophore are electrically connected;
A continuity check control device that connects with this terminal contact; And
A continuity check instrument is keeping one second connector housing on it, the terminal that will be positioned at first end by the continuity check control device electrically connects with the terminal that is positioned at electric wire second end.
According to above-mentioned formation, by making the termination contact of contact contact and electric wire first end, the throw light on terminal of the first connector housing of photophore receives chamber, thereby the workman can correctly insert the terminal of first end in the illuminated terminal reception chamber.Therefore, because the terminal of first end does not contact with hand, can prevent the terminal oxidation of first end.In addition, the terminal of first end inserts in the first connector housing, terminal contact in the guiding device of the first terminal contact simultaneously, thus continuity between the first end terminal and the second end terminal checked by the continuity check control device, promptly check the continuity of electric wire two end terminals.Therefore can reduce and make the man-hour of dividing wire harness.
For realizing purpose of the present invention, the another kind of manufacturing of the present invention divides the method for wire harness to comprise:
The first terminal inserts guiding device, is keeping one first connector housing on it, and each terminal that above-mentioned guiding device has the first connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
One second terminal inserts guiding device, is keeping one second connector housing on it, and each terminal that above-mentioned guiding device has the second connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
A contact contact is used to contact the terminal that two ends have the electric wire of terminal, and above-mentioned terminal inserts in the first or second connector housing;
A main control unit is used for this contact contact and each photophore are electrically connected; And
A continuity check control device that connects with this terminal contact.
According to above-mentioned formation, the terminal with each end of electric wire in same operation inserts in each connector housing, thereby improves the efficient of terminal insertion work.Guiding according to photophore is correctly inserted above-mentioned terminal, meanwhile checks the continuity of electric wire.Therefore can improve and make the efficient of dividing wire harness.
Preferably, divide in the equipment of wire harness in above-mentioned manufacturing, continuity check control device and main control unit are coupled to each other, and when the continuity of electric wire was bad, main control unit was not to next photophore energising.
According to above-mentioned formation, when the continuity that is checked through electric wire is bad, suspends the production that divides wire harness simultaneously, thereby prevent that reliably the faulty goods in the bad operation of continuity is sent to next operation.
Preferably, divide in the equipment of wire harness in above-mentioned manufacturing, the contact contact comprises the contact surface of an arc.
According to this formation, terminal can contact with contacting the contact easily with reliably from each direction, and because the surface of contact contact is level and smooth, can prevent that terminal from damaging or distortion.
Divide in the equipment of wire harness in above-mentioned manufacturing, preferably, these photophores are arranged on according to respectively the receiving in the post of electric wire type receiving belt terminal wires, and these photophores connect with main control unit respectively, the type of the electric wire that the luminous prompting regulation of a regulation photophore will be selected in these photophores.
According to this formation, can not select the sub-electric wire of band edge stipulated mistakenly, in case the erroneous combination of not-go-end and uneven wire length.Therefore can improve the quality of branch wire harness.
For realizing purpose of the present invention, the method that is used to make the branch wire harness comprises the following steps:
One first connector housing is remained on a terminal to be inserted in the guiding device;
One second connector housing is remained in the continuity check instrument;
The terminal of first end that two ends is had the electric wire of terminal contacts the contact contact with one, make the photophore of a regulation in some photophores in the guiding device luminous, and above-mentioned contact contact connects with guiding device by a main control unit;
The terminal of first end is inserted in the terminal reception chamber of a regulation in the plurality of terminals reception chamber in the first connector housing, the terminal contact of a regulation in the terminal that makes first end and the guiding device in the plurality of terminals contact contacts, and above-mentioned chamber is thrown light on by above-mentioned photophore; And
Check the continuity between the terminal of first end of electric wire and second end with a continuity check control device that all connects with the terminal contact of continuity check instrument and regulation, the above-mentioned terminal of second end has inserted in one the second connector housing.
According to above-mentioned formation, by with the terminal of electric wire first end with contact the contact contact, receive chamber by the throw light on terminal of regulation of the first connector housing of the photophore of regulation, the workman can be correctly inserts the terminal of first end in the illuminated terminal reception chamber like this.In this case, because terminal does not need to catch with hand, can prevent the oxidation of terminal.In addition, the terminal contact of contact in the guiding device when terminal of first end inserts in the first connector housing checked continuity between the first end terminal and the second end terminal, i.e. continuity between the sub-electric wire of band edge by the continuity check control device.Therefore can reduce and make the man-hour of dividing wire harness.
For realizing purpose of the present invention, the method that another kind is used to make the branch wire harness comprises the following steps:
One first connector housing is remained on a first terminal to be inserted in the guiding device;
One second connector housing is remained on one second terminal to be inserted in the guiding device;
Two ends are had first end of electric wire of terminal or the terminal of second end and contact the contact contact with one, make the photophore of a regulation in some photophores in the guiding device luminous, above-mentioned contact contact connects with guiding device by a main control unit;
The terminal that terminal is inserted a regulation in the plurality of terminals reception chamber in the connector housing receives in the chamber, the terminal contact of a regulation in the plurality of terminals contact in above-mentioned terminal and the guiding device is contacted, and the terminal of afore mentioned rules receives chamber and is thrown light on by above-mentioned photophore; And
Check the continuity between the terminal of first end of electric wire and second end with the continuity check control device that connects with this terminal contact.
According to this formation, can insert in each connector housing by the terminal of same operation, thereby can improve the efficient of terminal insertion work the electric wire two ends.The directing light of photophore by regulation correctly inserts terminal.Terminal is inserted in each connector housing like this, check the continuity of wire terminal simultaneously.Therefore can improve and make the efficient of dividing wire harness.
Preferably, in dividing the method for wire harness, above-mentioned manufacturing also comprises the following steps:
Continuity check control device and main control unit are coupled to each other;
Check the continuity of the sub-electric wire of above-mentioned band edge; And
When the continuity of checking is bad, stop to next photophore energising by main control unit.
According to above-mentioned formation,, suspend the production that divides wire harness simultaneously, thereby prevent that the faulty goods in the bad operation of continuity is sent to next operation when the poor continuity that is checked through the sub-electric wire of band edge is staggered the time.
Preferably, in dividing the method for wire harness, above-mentioned manufacturing also comprises the following steps:
Receive post photophore is set, above-mentioned reception post is according to electric wire type receiving belt terminal wires at each;
These photophores are connected with main control unit respectively; And
Luminous by a regulation photophore in these photophores, the type of the electric wire that the prompting regulation is selected.
According to this formation, can not select the sub-electric wire of band edge stipulated mistakenly, in case the erroneous combination of not-go-end and uneven wire length.Thereby improve the quality of dividing wire harness.
Description of drawings
Fig. 1 is a perspective view, and expression is used to make the equipment of branch wire harness and first embodiment of method according to the present invention.
Fig. 2 is a schematic circuit that is used to make the equipment of branch wire harness among first embodiment.
Fig. 3 is a perspective view, and expression connector housing remains on a state of making in the equipment that divides wire harness.
Fig. 4 A is a perspective view, and expression remains on the state of the connector in the continuity check instrument.
Fig. 4 B is a perspective view, a state of expression terminal, and this terminal contacts the contact at the end from the electric wire of connector extension and contacts with one.
Fig. 5 is a perspective view, and expression is used for insertion the state of terminal of connector housing of the guiding device of terminal guiding.
Fig. 6 is a perspective view, and the expression terminal has inserted the state in the connector housing.
Fig. 7 is a perspective view, and expression is used to make second embodiment of method of the equipment of branch wire harness according to the present invention.
Fig. 8 is the schematic circuit of equipment that is used to make the branch wire harness of second embodiment.
Fig. 9 is a perspective view, and expression connector housing remains on and is used for the device that terminal inserts guiding and continuity check instrument.
Figure 10 is a perspective view, and expression receives a photophore of post.
Figure 11 is a perspective view, and the expression terminal inserts the state of the connector housing of the device that is used for terminal insertion guiding and continuity check control.
Figure 12 is a perspective view, represents the state with the terminal that contacts the contact contact.
Figure 13 is a perspective view, and expression remains on the state that the branch wire harness is set the branch wire harness in the bar.
The description of preferred embodiment
With reference to the accompanying drawings one embodiment of the present of invention are described.
Be used to make the equipment of branch wire harness and first embodiment of method shown in Fig. 1 to 6 according to the present invention.Among Fig. 1, terminal inserts reference number 1 and the workbench of continuity check corresponding to being used for.Terminal on the workbench 1 inserts each reference number 2,3 and the guiding device of continuity check instrument corresponding to being used for.Similarly, each reference number 3,4 and 5 is corresponding to a continuity check instrument, a main control unit and a continuity check control device.Reference number 6 comprises the guiding starter that contacts contact 7 corresponding to one.Reference number 8 is corresponding to an embodiment of minute wire harness.The equipment that is used to make branch wire harness 9 inserts guiding device 2, continuity check instrument 3, main control unit 4, a continuity check control device 5 and a guiding starter 6 by at least one terminal and constitutes.Except terminal inserts guiding device 2, continuity check instrument 3 and guiding starter 6, on workbench 1, also be provided with a starting button 10 and a conclusion button 11.Each button 10,11 connects with main control unit 4.In addition, as shown in Figure 2, terminal inserts guiding device 2 and connects with main control unit 4, the contact contact 7 of guiding starter 6 is inserted guiding device 2 by main control unit 4 and terminal and is connected, terminal inserts guiding device 2 and connects with continuity check instrument 3 by continuity check control device 5, and continuity check control device 5 connects with main control unit 4.Among Fig. 2, reference number 12 is corresponding to a control unit of main control unit 4.
Terminal inserts guiding device 2 and comprises a patchhole 13 and the lock cell 14 (securing rod) towards this patchhole as holding unit.As shown in Figure 2, light-emitting diode 17 as photophore is arranged in the holding unit 13 with each number and the position of the terminal contact 19 (shown in Fig. 3) that is used for contact terminal 18 corresponding to the terminal reception chamber of one of them connector housing 15 (shown in Figure 3 equally) of minute wire harness 8, and these terminals insert in connector housings 15.Each terminal contact 19 connects with continuity check control device 5.
As shown in Figure 3, divide second connector 16 of wire harness 8 to remain in the holding unit 20 of continuity check instrument 3, the connector housing 15 that constitutes first connector 15 ' that divides wire harness 8 remains on terminal and inserts in the holding unit 13 of guiding device 2.In the present embodiment, be provided with two connectors 15 ' in a side of minute wire harness 8.Certainly, other embodiment also is an acceptable, for example, in each side of minute wire harness 8 one first connector 15 ' and one first connector 16 ' is set respectively, perhaps in every side a plurality of connectors 15 ' and a plurality of connectors 16 ' is set respectively.
Second connector 16 ' has received terminal.Connector 16 ' is made of connector housing 16 and terminal.Each terminal of probe in the detecting unit 21 (not shown) contact second connector 16 '.After keeping second connector 16 ' and the first connector housing 15,, make terminal insertion guiding device 2 and continuity check control device 5 perform operation and prepare by pressing starting button 10.
Among Fig. 1, guiding starter 6 is characterised in that to have an almost hemispheric contact contact 7, and as shown in Figure 4, be positioned at branch wire harness 8 first end 18 one of them terminal with contact contact 7 and contact.That is, when using the outer skin portion of hand retainer belt terminal wires 24, the workman drives an end of selecting terminal 18 and contacts the contact contact with hemisphere.Contact contact 7 has an arc-shaped contact surface.In addition,, can a supporting leg be set on the contact, the contact contact be arranged on terminal insert the identical height of guiding device 2, perhaps the contact contact can be arranged on the upper surface that terminal inserts guiding device 2 in contact as other embodiment of contact contact 7.Because the workman does not need contact terminal 18, can prevent the oxidation and the pollution of terminal 18.In addition because contact contact 7 stretches out with hemisphere, terminal 18 can from each direction easily with reliably with contact contact 7 contacts, thereby easy operating contact.In addition, because contact contact 7, can prevent terminal 18 for arcuate shape and have smooth surface is damaged or is out of shape.As shown in Figure 5, by making one of them terminal 18 and contacting contact 7 contacts, terminal inserts the luminous or flicker (shown in reference number 25) of photophore 17 (Fig. 2) of regulation of the holding unit 13 of guiding device 2, specifies the terminal that is used to receive terminal 18 to receive chamber 26 thereby illuminate from the bottom of the connector housing 15 of minute wire harness 8.The workman inserts the terminal that is illuminated downwards with terminal 18 and receives in the chamber 26.
As shown in Figure 2, after inserting terminal 18 in the connector housing 15, the terminal contact 19 that terminal 18 and terminal insert guiding device 2 inside contact, and checks the continuity that is positioned at continuity check instrument 3 places between inner terminal and terminal insertion guiding device 2 places other terminal 18 in connector housing 15 inside of second connector 16 ' by continuity check control device 5.When the continuity check result is bad (below be called " NG "), operation main control unit 4, thus combine with alarm lamp or alarm buzzer and do not guide next terminal.
As continuity check result when being good, by received signal, main control unit 4 allows next photophore 17 luminous.Therefore, by making next terminal 18 and contacting contact 7 contacts, throw light on to being given for the terminal reception chamber 26 that receives above-mentioned terminal 18.By repeating these operations, the terminal that whole terminals 18 is correctly inserted regulation respectively receives in the chamber 26.After all terminal inserted, as shown in Figure 6, the workman pressed conclusion button 11.If all EOs then will be produced number and add up, otherwise, if certain operations is also being carried out alarm buzzer sounding then.After having confirmed the end buzzer, the workman will divide wire harness 8 to take out.Among Fig. 6, made and have two connectors 15 ' at first end and have the branch wire harness 8 of a connector 16 at second end.As mentioned above,, guide terminal 18 simultaneously, efficiently and correctly made branch wire harness 8 at short notice by checking the continuity of the sub-electric wire 24 of band edge.
In this way, at assembling first connector 15 ' before, insert connector housing 16 by the terminal that will be arranged in electric wire 24 second ends (not shown) with terminal insertion guiding device 2 and assemble second connector 16 '.
Fig. 7 to 13 expression comprises by this equipment and method are applied to make in the shop drawings 1 to 6 equipment that divides wire harness 9, these steps of the branch wire harness of finishing from select tape terminal wires 24 to assembling 8 as equipment and the method for second embodiment.Omission is for the description of the member identical with the member described among first embodiment.Otherwise, among second embodiment among the reference number of above-mentioned member and first embodiment reference number shared.
Fig. 7 represents to be used to make the general view of the equipment 29 of branch wire harness, this minute wire harness comprise the shelf 28 that is used to keep electric wire.Be used for keeping the above-mentioned shelf 28 of electric wire to make by a plurality of reception posts 30 being arranged in a plurality of (present embodiment is two platforms).Be provided with a branch shelf 31 in shelf 28 front portions.A plurality of part cartridge 32 in alignment being arranged on the branch shelf 31.A plurality of terminals that are used for insert guiding and check the successional device of electric wire 2 part cartridge 32 fronts that are arranged in alignment, said apparatus basically with first embodiment in terminal to insert guiding device identical.Be provided with one in the front of guiding and testing fixture 2 and be used to be provided with the guide rail 34 that the branch wire harness is set bar 33 (shown in Figure 13).
Among Fig. 7, reference number 6 expressions have the guiding starter of hemisphere contact contact 7, and reference number 10,11 is represented beginning and end switch respectively.As shown in Figure 13, be provided with a plate lid 35 that is used for cover tape terminal wires 24 in minute shelf 31 fronts.Side at shelf 28 is provided with a continuity check control device 5 and a main control unit (corresponding to the reference number among first embodiment 4).
Receive post 30 and receive the sub-electric wire 24 of various types of band edges according to all kinds.Part cartridge 32 receives various types of connector housings 15,16, protection tube etc. according to all kinds.As shown in Figure 13, dividing wire harness to set bar 33 makes by erect a plurality of clips 37 on a horizontal rectangular bar 36.Each clip 37 is made of a pair of electric wire folder.
Among Fig. 7, the light-emitting diode as photophore 38 shown in Figure 10 is set at each front end that receives post 30.As shown in Figure 13, another photophore 39 that is provided with in alignment on the guide rail 34 of each clip 37 of setting bar 33 corresponding to minute wire harness.Be not to use the continuity check instrument 3 shown in Fig. 1 in the present embodiment, but, check the continuity at the terminal two ends of electric wire 2 by two guidings and testing fixture 2 by a plurality of guidings and testing fixture 2 are coupled to each other.
Schematic circuit as equipment shown in Fig. 8 29, be positioned at the photophore 39 on the guide rail 34 of photophore 38 that receives post 30 and each clip 37 of setting bar 33 corresponding to minute wire harness, connect with main control unit 4 respectively, and respectively according to or flicker luminous from the signal of main control unit 4.In addition, each photophore 17 of each guiding and testing fixture 2 connects with main control unit 4.Each terminal contact 19 of each guiding and testing fixture 2 connects with continuity check control device 5.Main control unit 4 and continuity check control device 5 are coupled to each other.The hemisphere contact contact 7 of guiding starter 6 connects with main control unit 4.As shown in Figure 7, beginning and conclusion button 10,11 connect with main control unit 4.
The workman presses the starting button 10 shown in Fig. 7, and takes out connector housing 15 (or 16) from the part cartridge 32 of regulation.Then as shown in Figure 9, the workman inserts the first connector housing 16 (corresponding to the second connector housing among first embodiment) in the holding unit 13 of the guiding of regulation and testing fixture 2, and, fix the first connector housing 16 with 16 maintenances of the first connector housing thereon with securing rod 14.
At this moment, after main control unit 4 receives an initiating signal from starting button 10, luminous or the flicker of the photophore (not shown) of regulation be can make according to the instruction of main control unit 4, the holding unit of regulation of guiding and testing fixture or the part cartridge 32 of regulation pointed out to the workman.Can also be after from part cartridge 32, taking out connector housing 15, by pressing an ACK button (not shown), main control unit 4 makes the photophore of regulation luminous, wherein keeps the guiding and the testing fixture 2 of the regulation of connector housing 16 with prompting.Can also be after the other parts such as protection tube of from part cartridge 32, taking out except that the connector housing, by pressing ACK button, main control unit 4 makes the light emitter flashes of regulation, with the electric wire 24 of prompting with the regulation of splicing ear.
After in connector housing 16 being remained on guiding and testing fixture 2, the terminal contact 19 (Fig. 8) that will be arranged in holding unit 13 bottom sides is arranged on each terminal reception chamber 26 (Fig. 9) of connector housing 16.When connector housing 16 be convex and when receiving female terminal 18 (shown in Figure 11) terminal contact 19 move forward and remain on terminal and receive in the chamber 26.When the connector housing is a spill (not shown) and when receiving convex terminal (not shown), terminal contact 19 moves forward and remains on and receives the connector that chamber communicates with terminal and cooperate in the chamber.Each terminal contact 19 can be flexible, and with the pushing of sliding type spring, as probe.
After keeping connector housing 16, as shown in Figure 10, the workman receives the sub-electric wire 24 of band edge the post 30 from the luminous therein electric wire of the photophore 38 of correspondence and takes out.Each photophore 38 that receives post 30 is according to the signal of starting button 10 (shown in Fig. 7) response main control unit 4 and luminous.Otherwise after keeping connector housing 16, by pressing an affirmation switch (not shown), the photophore 38 of regulation can be luminous by means of main control unit 4.
Next, as shown in Figure 11, the terminal 41 that will be arranged in first end (being arranged in the terminal of second end corresponding to first embodiment) of the sub-electric wire 24 of band edge inserts the sub-electric wire 26 of band edge of the regulation of connector housing 16, and above-mentioned chamber is by photophore 17 (Fig. 8) illumination of the regulation of guiding and testing fixture 2.This photophore 17 is according to starting button 10, and luminous in conjunction with the photophore 38 that receives post 30, response are from the signal of main control unit 4 and luminous.
As shown in Figure 12, insert terminal 41 at one end after, the terminal 18 (being positioned at the terminal of first end corresponding to first embodiment) that the workman will be arranged in second end of the sub-electric wire 24 of band edge contacts with the contact 7 that contacts of guiding starter 6.According to above-mentioned, photophore 17 identical or other guiding and the regulation of testing fixture 2 is luminous, the terminal that the terminal 18 that the workman will be arranged in second end inserts the regulation of the second connector housings 15 (corresponding to the first connector housing of first embodiment) receives chamber 26, and above-mentioned terminal receives chamber 26 by photophore 17 illuminations.Photophore 17 response of regulation is from the signal of contact contact 7, according to the instruction of main control unit 4 and luminous.
Therefore, the terminal 18,41 that at first will be arranged in the sub-electric wire of band edge 24 two ends inserts the terminal reception chamber 26 of the connector housing 15,16 of each guiding and testing fixture 2, secondly contact with each terminal contact 19 (shown in Fig. 8) that is positioned at each holding unit 13 bottom side, connect with continuity check control device 5 by each terminal contact 19 once more, the 4th by the sub-electric wire 24 of continuity check control device 5 inspection band edges.
When continuity is good, main control unit 4 response prompting continuity good signal, the photophore 38 (Fig. 9) that makes the electric wire of regulation receive the regulation of post 30 (Fig. 7) has the sub-electric wire 24 of next band edge.When continuity was bad, alarm lamp and alarm buzzer were reported to the police, and main control unit 4 responses are pointed out the bad signals of continuity and instructed and do not take out the sub-electric wire 24 of next band edge.Thereby prevented the faulty goods outflow reliably.In addition, above-mentioned two terminals 18,41 can also be inserted in the identical connector housing (15 or 16) of identical guiding and testing fixture 2.In this case, as above-mentioned detection continuity.
In these cases, the terminal 18,41 that will be arranged in the sub-electric wire of band edge 24 two ends inserts connector housing 15,16.When the terminal 41 that only is arranged in sub-electric wire 24 first ends of band edge inserts connector housing 16, and the terminal 18 that is positioned at second end is not when inserting, owing to reasons such as selections, at first, the workman will be arranged in the connector housing 16 of the terminal 41 insertion regulations of first end by means of the guiding of photophore shown in Figure 11 17.Secondly, luminous corresponding to the regulation photophore 17 among Fig. 7 of the regulation clip that divides wire harness to set bar 33 among Figure 13.The 3rd, the workman tightens up illuminated clip 27, and the sub-electric wire 24 of band edge is remained near the terminal 18 that is positioned at second end.As shown in Figure 12, produce a signal by making the terminal 18 that is positioned at second side with contacting contact 7 contacts, main control unit 4 is by making photophore 39 luminous this signals that respond that are positioned at the clip place.Certainly, by input operation in advance, main control unit 4 stores the position (number) that terminal in the connector housing 15,16 receives the terminal 18,41 of chamber and the sub-electric wire 24 of band edge in advance, and whether each terminal 18,41 is prescribed and inserts or do not insert (opening).In addition, when not needing regulation to divide the position of the clip 37 that wire harness sets bar 33 (Figure 13), do not need to provide the photophore 39 that is positioned at each clip 37 side.
Among Figure 13, when being held, the sub-electric wire 24 of band edge is crooked in a wire protective device 35, is protected and is not subjected to external interference.In clamping after the sub-electric wire 24 of band edge, by pressing ACK button, it is illuminated that main control unit makes the electric wire of regulation receive post 30 (Fig. 7), kept the sub-electric wire 24 of next band edge to point out above-mentioned post 30.Replacedly, contact with contacting contact 7 (Figure 12), keep the electric wire reception post 30 of the sub-electric wire 24 of next band edge illuminated by making the terminal 18 that is positioned at second end.
By repeating aforesaid operations, each terminal stipulated that the sub-electric wire 24 of whole band edges is inserted the connector housing 15,16 of regulation receives in the chamber 26.After inserting end, the workman takes out connector 15 ', 16 ' from guiding and testing fixture 2, and the clip 37 of regulation is clamped the sub-electric wire 24 of band edge in the connector side.
After finishing whole the operation, the workman presses conclusion button 11 (Fig. 7), takes out the branch wire harness setting bar 33 (Figure 13) that keeps dividing wire harness 8 from guide rail 24 (Fig. 7), and divides wire harness setting bar 33 to remain on the guide rail 33 next one.Repeat aforesaid operations, each divides wire harness to set bar 33 and keeps a plurality of minutes wire harness 8.For example, electric wire divides wire harness (not shown) to be made of a plurality of branch wire harness 8 that are positioned on the branch wire harness setting bar 33.
As shown in Figure 11, after inserting terminal 41 in the connector housing 16, press the sub-electric wire 24 of band edge by inserting rightabout at terminal, the workman checks the cooperation of terminal 41.But work as the workman with pulling the moved end period of the day from 11 p.m. to 1 a.m, on pulling force, produced variation.Therefore, for example, at guiding and testing fixture 2 places spring type wire terminal is set and spurs tester (not shown), a switch that is used to detect the stroke of this tester also is set.By receiving " opening " signal from switch, promptly be checked through terminal and spurred satisfactorily, then main control unit 4 can instruct the workman to take out the sub-electric wire 24 of next band edge from electric wire receiving tube 30.
In addition, what can also accept is, is provided for keeping the shelf 28 (Fig. 7) of electric wire on the equipment of first embodiment shown in Fig. 1 to 6, by being positioned at photophore 38 luminous that each electric wire receives the regulation on post 30, selects the sub-electric wire 24 of band edge of regulation.
Claims (14)
1. equipment that is used to make the branch wire harness comprises:
Terminal inserts guiding device, is keeping one first connector housing on it, and each terminal that above-mentioned guiding device has the first connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
A contact contact is used to contact the terminal of first end of an electric wire, and the two ends of described electric wire have terminal, and above-mentioned terminal inserts in the first connector housing;
A main control unit is used for this contact contact and each photophore are electrically connected;
A continuity check control device that connects with this terminal contact; And
A continuity check instrument is keeping one second connector housing on it, the terminal that will be positioned at electric wire first end by the continuity check control device electrically connects with the terminal that is positioned at second end.
2. equipment that is used to make the branch wire harness comprises:
The first terminal inserts guiding device, is keeping one first connector housing on it, and each terminal that above-mentioned guiding device has the first connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
One second terminal inserts guiding device, is keeping one second connector housing on it, and each terminal that above-mentioned guiding device has the second connector housing that is used for throwing light on receives the photophore of chamber and is used for the terminal contact that contact terminal receives each terminal of chamber;
One contacts the contact, is used to contact a terminal of an electric wire, and the two ends of described electric wire have terminal, and above-mentioned terminal inserts in the first or second connector housing;
A main control unit is used for this contact contact and each photophore are electrically connected; And
A continuity check control device that connects with this terminal contact.
3. manufacturing as claimed in claim 1 divides the equipment of wire harness, and wherein continuity check control device and main control unit are coupled to each other, and when the continuity of electric wire was bad, main control unit was not to next photophore energising.
4. manufacturing as claimed in claim 2 divides the equipment of wire harness, and wherein continuity check control device and main control unit are coupled to each other, and when the continuity of electric wire was bad, main control unit was not to next photophore energising.
5. manufacturing as claimed in claim 1 divides the equipment of wire harness, wherein contacts the contact surface that the contact comprises an arc.
6. manufacturing as claimed in claim 2 divides the equipment of wire harness, wherein contacts the contact surface that the contact comprises an arc.
7. manufacturing as claimed in claim 1 divides the equipment of wire harness, wherein these photophores are arranged on and respectively receive the post place, each receives the electric wire of post according to electric wire type receiving belt terminal, these photophores connect with main control unit respectively, and the luminous prompting of a regulation photophore is defined as the type with selecteed electric wire in these photophores.
8. manufacturing as claimed in claim 2 divides the equipment of wire harness, wherein these photophores are arranged on and respectively receive the post place, each receives the electric wire of post according to electric wire type receiving belt terminal, these photophores connect with main control unit respectively, and the luminous prompting of a regulation photophore is defined as the type with selecteed electric wire in these photophores.
9. a method that is used to make the branch wire harness comprises the following steps:
One first connector housing is remained on a terminal to be inserted in the guiding device;
One second connector housing is remained in the continuity check instrument;
The terminal of first end that its two ends is had the electric wire of terminal contacts the contact contact with one, make the photophore of a regulation in some photophores in the guiding device luminous, and above-mentioned contact contact connects with guiding device by a main control unit;
The terminal of first end is inserted in the terminal reception chamber of a regulation in the plurality of terminals reception chamber in the first connector housing, the terminal contact of a regulation in the terminal that makes first end and the guiding device in the plurality of terminals contact contacts, and above-mentioned chamber is thrown light on by above-mentioned photophore; And
Check the continuity between the terminal of first end of electric wire and second end with a continuity check control device that all connects with the terminal contact of continuity check instrument and regulation, the above-mentioned terminal of second end has inserted in one the second connector housing.
10. a method that is used to make the branch wire harness comprises the following steps:
One first connector housing is remained on a first terminal to be inserted in the guiding device;
One second connector housing is remained on one second terminal to be inserted in the guiding device;
Its two ends are had first end of electric wire of terminal or the terminal of second end and contact the contact contact with one, make the photophore of a regulation in some photophores in the guiding device luminous, above-mentioned contact contact connects with guiding device by a main control unit;
The terminal that terminal is inserted a regulation in the plurality of terminals reception chamber in the connector housing receives in the chamber, the terminal contact of a regulation in the plurality of terminals contact in above-mentioned terminal and the guiding device is contacted, and the terminal of afore mentioned rules receives chamber and is thrown light on by above-mentioned photophore; And
Check the continuity between the terminal of first end of electric wire and second end with the continuity check control device that connects with this terminal contact.
11. manufacturing as claimed in claim 9 divides the method for wire harness, also comprises the following steps:
Continuity check control device and main control unit are coupled to each other;
Check the continuity of the sub-electric wire of above-mentioned band edge; And
When the continuity of checking is bad, stop to next photophore energising by main control unit.
12. manufacturing as claimed in claim 10 divides the method for wire harness, also comprises the following steps:
Continuity check control device and main control unit are coupled to each other;
Check the continuity of the sub-electric wire of above-mentioned band edge; And
When the continuity of checking is bad, stop to next photophore energising by main control unit.
13. manufacturing as claimed in claim 9 divides the method for wire harness, also comprises the following steps:
Receive post photophore is set, above-mentioned reception post is according to the electric wire of electric wire type receiving belt terminal at each;
These photophores are connected with main control unit respectively; And
Luminous by a regulation photophore in these photophores, prompting is defined as the type with selecteed electric wire.
14. manufacturing as claimed in claim 10 divides the method for wire harness, also comprises the following steps:
Receive post photophore is set, above-mentioned reception post is according to the electric wire of electric wire type receiving belt terminal at each;
These photophores are connected with main control unit respectively; And
Luminous by a regulation photophore in these photophores, prompting is defined as the type with selecteed electric wire.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP005922/2003 | 2003-01-14 | ||
| JP2003005922A JP2004220891A (en) | 2003-01-14 | 2003-01-14 | Apparatus for manufacturing sub harness and method for manufacturing same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1518166A true CN1518166A (en) | 2004-08-04 |
Family
ID=32652784
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2004100018251A Pending CN1518166A (en) | 2003-01-14 | 2004-01-14 | Equipment and method for manufacturing branching beam |
Country Status (4)
| Country | Link |
|---|---|
| US (2) | US6993833B2 (en) |
| JP (1) | JP2004220891A (en) |
| CN (1) | CN1518166A (en) |
| DE (1) | DE102004001833A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102791529A (en) * | 2010-03-15 | 2012-11-21 | 矢崎总业株式会社 | Method for manufacturing circuit body and wire harness |
| CN107196177A (en) * | 2017-05-24 | 2017-09-22 | 芜湖瑞昌电气***有限公司 | The auxiliary branch means of wire ends handset |
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| US7850947B2 (en) * | 2003-01-13 | 2010-12-14 | Bracco Imaging S.P.A. | Gastrin releasing peptide compounds |
| US8099857B2 (en) | 2008-02-09 | 2012-01-24 | Cirris Systems Corporation | Apparatus for electrical pin installation and retention confirmation |
| CN103293989A (en) * | 2013-05-15 | 2013-09-11 | 沈义 | Control circuit of coaxial wire divider |
| CN104300336A (en) * | 2014-09-24 | 2015-01-21 | 苏州佳祺仕信息科技有限公司 | Process method for automatically separating cable |
| JP2017050194A (en) * | 2015-09-03 | 2017-03-09 | 株式会社オートネットワーク技術研究所 | Wire harness assembly device and method for producing wire harness |
| JP6195279B2 (en) * | 2015-09-04 | 2017-09-13 | 矢崎総業株式会社 | Terminal insertion guiding device, wire harness manufacturing jig, and terminal insertion method |
| FR3102012A1 (en) * | 2019-10-14 | 2021-04-16 | Souriau | Set of lighting tools to guide the insertion of contacts into a connector |
| CN114135808B (en) * | 2020-09-04 | 2024-06-11 | 英业达科技有限公司 | Assembling structure |
| CN113714786B (en) * | 2021-09-23 | 2022-07-15 | 常熟市天银机电股份有限公司 | Automatic static contact mounting device of starter assembly machine |
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- 2004-01-13 DE DE102004001833A patent/DE102004001833A1/en not_active Ceased
- 2004-01-13 US US10/755,340 patent/US6993833B2/en not_active Expired - Fee Related
- 2004-01-14 CN CNA2004100018251A patent/CN1518166A/en active Pending
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2005
- 2005-02-23 US US11/062,620 patent/US20050136751A1/en not_active Abandoned
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102791529A (en) * | 2010-03-15 | 2012-11-21 | 矢崎总业株式会社 | Method for manufacturing circuit body and wire harness |
| CN102791529B (en) * | 2010-03-15 | 2015-08-05 | 矢崎总业株式会社 | For the manufacture of method and the wire harness of circuit body |
| US9379510B2 (en) | 2010-03-15 | 2016-06-28 | Yazaki Corporation | Method for manufacturing circuit body and wire harness |
| CN107196177A (en) * | 2017-05-24 | 2017-09-22 | 芜湖瑞昌电气***有限公司 | The auxiliary branch means of wire ends handset |
| CN107196177B (en) * | 2017-05-24 | 2023-03-31 | 芜湖瑞昌电气***有限公司 | Auxiliary branching device of wire terminal machine |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102004001833A1 (en) | 2004-07-29 |
| US20050136751A1 (en) | 2005-06-23 |
| US6993833B2 (en) | 2006-02-07 |
| JP2004220891A (en) | 2004-08-05 |
| US20040139606A1 (en) | 2004-07-22 |
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| C06 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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