Make the method and apparatus of a centrifugal spinning and twisting machine running
The present invention relates to a kind of as described in the preamble a kind of centrifugal spinning and the method for twisting machine running and device of this method of enforcement according to claim 15 of making according to claim 1.
As we all know and DE 195 23 835 A1 or DE 198 02 656 A1 patent specifications describe in detail like that, centrifugal spinning at first feeds the raw material drawing-off to desired yarn count by a drafting system with one, then in the centrifugal spinning jar by a high speed rotary of yarn-guide tube input that can support with moving axially.
The feeding raw material can be to be stored in ribbon in the bar tube or one such as the rove under the unwinding of a rove bobbin.
The infed material that pulls out from the guide mouth of pipe forms yarn pile and is close to the inwall of centrifugal spinning jar and is carried by this jar.
Fibrous material obtains twisting by the revolution of centrifugal spinning jar.
The yarn that is subjected to twisting formation is banked up by the yarn-guide tube that can support on the tophan box inwall with moving axially, forms a yarn package that is referred to as the yarn cake at this place.
When so-called one process spinning, the revolution of tophan box and the output speed of infed material should mutual like this coordinations, and the yarn of coiling resultant yarn cake has had the complete twist, can be wound up on the rewinding bobbin in the input tophan box at next process.
Next the cop that the rewinding process is produced is doffed, and delivers to rewinding on the bobbin winder that is connected in the production procedure of back then, and network becomes the cross winding bobbin of a large volume.
Another kind of centrifugal spinning technology, promptly so-called two step method spinning, the output speed of tophan box revolution and infed material should be selected like this, and the yarn that is wound on the tophan box inwall when the first step is spinned at first only obtains a part of twist, the effective twist such as 60%.The twist that lacks is assigned to the yarn of banking up as yarn package that the part twist is arranged, if yarn goes out from the tophan box unwinding at the second step spinning process, while direct network on an affiliated winding device becomes the cross winding bobbin of a large volume.
This shows that not only the spinning of one-step method but also two step method all constitutes earlier a yarn package from outside to inside on a tophan box inwall.The yarn package that forms does not depend on the coiling form that is adopted, and reels or incidental looping such as flyer spindle, and an inner diameter d is arranged all the time
Gi>0mm and a cone angle gamma
RZ≤ 90 °.
Although DE is 40 02 230 A1, described the multi-form of this yarn package among DE 41 03 771 A1 or DE 195 48 669 A1, but this for a long time yarn package is not obtained the accurate understanding of package structure or is not had accurately to understand the limit of layer.
Promptly for a long time once to every yarn by test with misread the I try to achieve yarn package and spin internal diameter, nonsystematicization ground is in the same way then.
The method that this yarn package parameter is determined is not only time-consuming and need a large amount of expenses, and is inaccuracy and unreliable very.
In view of ignorant parameter error, so centrifugal spinning is normally with high safe spacing work, thereby almost can not utilize the tophan box charging of maximum possible.
From above-mentioned prior art, task of the present invention is, creates a kind of method and apparatus, can not rely under the spinning method at that time and the method for twisting thread by the method/device, significantly improves the efficient of centrifugal spinning and twisting machine.
According to the present invention, this task is to solve by a kind of method as claimed in claim 1 and by a kind of device as claimed in claim 14.
The preferred technical solution of the present invention is the theme of dependent claims 2 to 13 and dependent claims 15 to 20.
The method according to this invention has special advantage, can measure accurate yarn package parameter with plain mode, density of texture such as yarn package, I is spun the maximum cone angle of internal diameter and/or yarn package, therefore according to understanding, can maximum utilize the spinning volume of each centrifugal spinning jar of centrifugal spinning and twisting machine and the whole efficient that can improve this frame significantly to them.
In addition, owing to avoided the over dimensioning of centrifugal spinning jar, also can make the power consumption of this frame be reduced to minimum.
In optimized technical scheme, as described in the claim 2, the yarn package that forms in the centrifugal spinning jar of benchmark yarning part increases and can collect according to a R by internal diameter size and time (t) curve.
Preferably spinning time of yarn package is fixed on the abscissa in the coordinate system, and the inner radius values at that time of yarn package records on the ordinate.
A kind of preferred form of implementation according to claim 3 is, when making R (t)-curve, comes computing with a resolution ratio that roughly is equivalent to a yarn count, therefore can reach enough accurate.
Described in claim 4, be stored in the central control unit of centrifugal spinning machine by benchmark yarning part (3) the relative yarn package parameter that records for each yarn kind.
Promptly can directly seek help from the numerical value of having stored, thereby the spinning process of " normally " yarning part starts with the adjusting of the best at once in whole later fabrication processes.
Accurately understand this main procedure parameter and make a firm especially process guide become possibility, when needs, can suitably get involved in this process guide.
Described in claim 5, learn from R (t)-curve and the reciprocating power of considering the benchmark yarning part and can express a P who represents the relative inside radius of density of texture of yarn package
KZ(R)-curve.
As described in claim 6, also can make the h of expression yarn package tapered profiles at that time in a similar manner
KK(R)-curve.Here the tapered profiles of yarn package, such as have one recessed, a protruding or linearity curve.
Described in claim 7 and 8, the minimum inside radius and the maximum cone angle that also are applicable to definite yarn package that R (t)-curve is desirable.
Press under the yarn package situation that incidental looping makes at one, for example reaching of maximum cone angle can obviously be found out as the sudden change in R (t)-curve.In the case, the minimum inside radius of yarn package must be considered certainly.
Described in claim 8, the sudden change in a corresponding R (t)-curve means the minimum that the reaches yarn package radius of banking up under the yarn package situation of reeling by flyer spindle.
Sudden change in R (t)-curve can be owing to the appearance of a yarn string or the layer cone slide down from yarn package, and these are all collected reliably by sensing device.
Promptly for example a laser case that is designed to strip lighttype such as the additional shadow that produces by the yarn string, triggers a signal, this signal process in data determination and analytical equipment and is made in R (t)-curve and can know identification as tangible the sudden change.
Correspondingly, under a yarn package situation of pressing the incidental looping method, one because one deck slide shade of the sensing device that causes of multilayer layer perhaps, demonstrates usually to reach maximum cone angle.
A kind of preferred implementing form described in claim 9 is to handle out a statistical model immediately by the measurement data of sensing device input in data determination and analytical equipment.
For example can calculate foreseeable yarn package parameter at once, i.e. " minimum inside radius " and " maximum cone angle " of yarn package.Use a plurality of benchmark yarning parts and their measurement result of evaluation or estimate many measurement results of being docile and obedient a benchmark yarning part of preface input, can fully accurately consider the dispersion that when producing yarn package, produces with plain mode.
Here by quiet model extrapolation, can easier obtain the mean value (claim 10) of the density of texture of yarn package according to ρ (R)-curve.
As described in claim 11, also suggestion in a kind of preferred design, the yarning part computer of regular yarning part and the data determination and the analytical equipment of benchmark yarning part are online.
That is to say that when changing a batch, wherein change still unprocessed so far yarn kind, these " normally " yarning parts can promptly start soon after the benchmark yarning part starts.The yarn package parameter that requires can both be adjusted afterwards, in case when promptly they exist, be transferred to the yarning part computer of " normally " yarning part and these parameters are done adjustment adaptably.
Online connection between benchmark yarning part and " normally " yarning part makes normal yarning part can readjust automatically constantly according to the data of measuring at the benchmark yarning part.
By the feature described in claim 12 and 13, when especially centrifugal spinning machine adopts the work of one process spinning principle, promptly obtain the optimization of spinning process.
Promptly by understanding to centrifugal spinning jar size, lean against the accurate minimum inside radius of a yarn package on the centrifugal spinning jar inwall and the understanding of maximum cone angle to the average structure density of yarn package and to heap, can easily calculate yarn and be wound up into the coiling time on the rewinding bobbin.Therefore the time that can accurately regulate the process of doffing distributes, thereby can be with for security reasons general long waiting time till the process of doffing drops to minimum so far.
As described in claim 14, the device of implementation basis inventive method has a sensing device that is placed in the benchmark yarning part zone, and this sensing device is connected to a described data determination and analytical equipment.
The data determination of benchmark yarning part and analytical equipment itself are by a data transmission system, are connected with the central control unit of centrifugal spinning machine at least such as a data/address bus.
As described in claim 15, more preferably mode is, sensing device is designed to optical sensing devices.That is if the benchmark yarning part has a cylinder tophan box, using a laser case that is designed to strip lighttype is optimized technical scheme (claim 16) as optical sensing devices.
The laser case has a transmitter, is placed in the following of tophan box and a receiver is arranged such as it, be placed in tophan box above.
The laser case is collected in the structure of the yarn package that forms on the centrifugal spinning jar inwall of benchmark yarning part from level to level, the measurement data of measuring is reported to affiliated data determination and analytical equipment, locate these data at this and considering under the reciprocating power situation of benchmark yarning part processed.
That is to say that relevant yarn package parameter directly calculates in data determination and analytical equipment.
If another kind of selectable technical scheme particularly when using the pot shape tophan box of end sealing, also can be used a CCD-camera and substitute a laser case (claim 17).
Use such CCD-camera also can under image processing that adapts and quick photography, guarantee the yarn package that intact detection forms.These fast photography particularly use the more more convenient realization of stroboscope flash energy such as being aperture time by the weak point of camera aperture.
Here the CCD camera makes it whenever can both monitor the yarn package that forms on centrifugal spinning jar inwall such as being to be fixedly mounted on the benchmark yarning part.
As accessory rights required to see in 18 and 19, the part that one or more benchmark yarning parts are centrifugal spinning machines or this benchmark spinning partial design were independent spinning apparatus.
A kind of so independent benchmark spinning apparatus preferably has an interface, can be connected to the data transmission system of centrifugal spinning machine.
If the benchmark yarning part is the part of centrifugal spinning machine, then " normally " yarning part of the corresponding centrifugal spinning machine recited above of one of them yarning part makes an amendment.
Other details of the present invention can be learnt from following embodiment according to the figure explanation.
Front view that the centrifugal type spinning machine at many spinning position is arranged of Fig. 1, one of them yarning part is designed to the benchmark yarning part;
Fig. 2 is that centrifugal spinning machine yarning part side shown in Figure 1 is shown schematic diagram;
Fig. 3 is according to the rotary spinner of the benchmark yarning part of Fig. 2 zoomed-in view slightly, and it disposes a sensing device that is designed to the laser case;
Fig. 4 uses a CCD-camera as sensing device according to the rotary spinner of Fig. 3;
The side view of the centrifugal spinning machine of the another kind of form of implementation of Fig. 5 is equipped with a movably creeling car;
Fig. 6 a-6e can illustrate relevant yarn package parameter with a coordinate system of one or more curve (n).
Fig. 1 represents the centrifugal spinning machine of an entirety by reference numeral 1 sign, is according to the work of so-called two step method spinning principle.Centrifugal spinning machine 1 has many yarning parts 2, and in this yarning part with two yarning parts on the left side, as following detailed description, is designed to benchmark yarning part 3 in the present embodiment at least.
Each yarning part 2 or 3 all is equipped with a mechanism that holds infed material 5 separately.
Feeding raw material 19 can be designed to rove as shown in Figure 1, and centrifugal spinning machine 1 has a shelf that holds rove bobbin 5 ' in this case.Or feeding raw material 19 be as shown in Figure 5 be stored in yarning can 5 " in ribbon.
In both cases, feeding raw material 19 elder generations according to desired yarn count drawing-off, enter the centrifugal spinning jar 8 of the centrifugal spinning machine of whole usefulness 4 signs again by a yarn-guide tube 7 in a drafting system 6.
The rotary spinner 4 that elaborates according to Fig. 3 preferably can vertically support movably by a transmission device 12 below.Yarn-guide tube 7 also has a transmission device 18, can make yarn-guide tube 7 do certain reciprocating motion.In addition, in the zone of rotary spinner 4, settle an optical sensing devices 17 that detects yarn package 21 structures that form on centrifugal spinning jar 8 inwalls 20.
Here, optical sensing devices 17 or be designed to as shown in Figures 1 to 3 strip lighttype laser case 22 has a transmitter 26 and a receiver 27, or is designed to a CCD camera 23 as shown in Figure 4 and Figure 5.
If embodiment as illustrated in fig. 1 and 2 is such for centrifugal spinning machine 1, be designed to centrifugal spinning machine by the work of two step method principle, then each yarning part 2 or 3 has a winding device 9.
As we all know and Fig. 2 only make the diagram illustrated, this winding device 9 generally has the bobbin carriage 10 that can swing a cross winding bobbin 28 of clamping, a guide groove drum 11 is arranged, and this groove drum drives cross winding bobbin 28 and makes the yarn that is spun in the centrifugal spinning jar 8 reciprocating when the bobbin doff.
As we all know, the rotary spinner 4 that slightly amplifies among Fig. 3 and 4 is made up of a centrifugal spinning jar 8, and this spinning pot is to be supported by bearing 24, can rotate in rotary spinner shell 29, is driven by motor 25 separate electrical motors.
Bearing 24 for example preferably described in DE 196 37 270 A1, is designed to magnetic bearing.In addition, whole centrifugal spinning jar case 29 can move by vertical direction by (only signal) transmission mechanism 12.
Shown in further among Fig. 3 and Fig. 4, in the zone of rotary spinner 4, if this spinning apparatus is as 3 runnings of benchmark yarning part, also settled an optical sensing devices 17, it is connected with analytical equipment 13 with a data determination, detects the structure that centrifugal spinning jar 8 inwalls (20) are gone up the yarn package 21 that forms.
Optical sensing devices 17 is designed to the laser case 22 of strip lighttype work such as according to embodiment shown in Figure 3, and the Reference numeral of transmitter is 26 here, and the Reference numeral of receiver is 27.A kind of like this laser case 22 is with the resolution ratio work of a yarn rugosity value.
Can find out especially that from Fig. 1 data determination and analytical equipment 13 are to be connected with the central control unit 15 of centrifugal spinning machine 1 and the yarning part computer 14 of same " normally " yarning part 2 by 16, one so-called data/address bus of a data transmission system.
This data transmission system 16 is well-known, and a this data highway system and a centrifugal spinning machine 1 is online such as existing description the in DE 195 48 667 A1.
Fig. 4 represents the another kind of selectable form of implementation of a benchmark yarning part 3.
Promptly CCD-camera 23 is used as optical sensing devices 17 here, it by a bars circuit linking number according to surveying and determination with analytical equipment 13.The CCD-camera is quick camera work, and promptly camera aperture is used the no-delay gate time.
Can add that preferably a stroboscope 30 being set, the photographic quality of CCD-camera is further optimized by it.
Fig. 5 also represents the side view of the benchmark yarning part 3 of a centrifugal spinning machine 1, and this machine is according to the work of two step method spinning principle.In the illustrated embodiment, store is at a yarn bar tube 5 " in ribbon 19 as infed material.
Usually ribbon 19 at first is drawing to desired yarn count and enters the inside of a rotary spinner 4 by a yarn-guide tube 7 in a drafting system 6, is stacked on centrifugal spinning jar 8 inwalls as the yarn cake at this place.
This (among Fig. 5 not expression) yarn package then as the such rewinding to of an one process spinning so-called rewinding bobbin on and export as cop.
Since the one process spinning principle be general known to, this paper so do not narrate in more detail.
Embodiment according to Fig. 5, yarn package structure on centrifugal spinning jar 8 inwalls of benchmark yarning part 3 is subjected to an optical sensing devices 17 and detects, on the yarning part case of sensing device fixed in position in benchmark yarning part zone, for example be a CCD-camera.
In addition, settled an automation services car 32 that can travel in the top of the yarning part 2,3 of centrifugal spinning machine 1.
This servicer 32 for example is a device of changing cop, is used for transporting in order the cop that is spun in the centrifugal spinning jar, promptly is transported to later continuation processing.
Fig. 6 a to 6e represents a coordinate system respectively, draws one or more curve through data determination and analytical equipment 3 processing in coordinate system, and this curve shows relevant yarn package parameter.
For example Fig. 6 a represents a R (t) curve 35, wherein represents the spinning time t of benchmark yarning part 3 on the abscissa, the clean inside radius R of expression yarn package 21 on the ordinate.Here, by the structure of centrifugal spinning jar 8, i.e. the outer radius R of the yarn package 21 that its inside radius designing institute is given
GaExpression, the minimum inside radius of the yarn package 21 that measure is then used R
GiExpression.
Fig. 6 b represents according to straight line I, yarn package 21 density p that form in centrifugal spinning jar 8 of II and III
KZ(R) curve of approximation.
Straight line I represents the roughly Density Distribution when yarn package cone shape such as Fig. 6 c are shown with a convex shape according to curve IV.
Straight line II represents a Density Distribution that adapts that is designed to recessed yarn package cone, as it Fig. 6 c according to shown in the curve V like that, and straight line III is the yarn cone according to the linearity of straight line VI indication of Fig. 6 c.Fig. 6 d corresponds essentially to Fig. 6 a, and R (t) curve has a significantly sudden change here, when yarn package 21 is the flyer spindle coiling, and yarn string of this sudden change indication, thereby indication yarn package forming limit yarn package " minimum inside radius " R
GiThis sudden change indicates yarn forming limit " maximum cone angle of yarn package " γ by the yarn package of cop build the time
KZ (max)
Shown in Fig. 6 e, " maximum cone angle of yarn package " γ
KZ (max)Can be according to γ
KZ(R)-and curve tries to achieve, and this curve this respect can be calculated from R (t)-opisometer.
Curve IV, V and VI are corresponding to the known taper profile curve of Fig. 6 c.
Flow process according to the inventive method:
When a new yarn is to spin on a centrifugal spinning machine 1, its yarn package parameter is not known or inaccuracy is known, perhaps when spinning a kind of yarn and should change machine parameter, at first will try to achieve the yarn package parameter on a so-called benchmark yarning part 3.
Promptly at first measure relevant spinning parameters, for example " minimum diameter " d by this benchmark yarning part 3
Gi" maximum cone angle " γ
KZAnd yarn package density structure ρ (R).
For this reason, make a yarn package 21 with the new yarn on centrifugal spinning jar 8 inwalls 20 of benchmark yarning part 3, its structure preferably is subjected to the detection of an optical sensing devices 17 enduringly, and sensing device is to be connected with analytical equipment 13 with a data determination.
Here, yarn package 21 can selectively be pressed " flyer spindle coiling " or the making of " cop " winding method.
When yarn package 21 is shaped, the data creating that data determination and analytical equipment 13 are measured according to optical sensing devices 17 R shown in the 6a (the t)-curve of publishing picture.
Data determination and analytical equipment 13 are learned to derive Fig. 6 b from this R (t)-curve and the reciprocating power of considering benchmark yarning part 3 and use I, the ρ that II and III indicate
KZ(R)-and the distribution of curve, these curves reproduce the local density ρ of yarn package 21 when different yarn package radiuses respectively.
In the same manner, data determination and analytical equipment 13 also can be measured the conical profile h of the yarn package 21 shown in Fig. 6 c
KK(R) shape.Here, curve IV represents a protruding curve, and curve V is a recessed curve, and curve VI is the conical profile shape of a linearity.
If yarn package 21 be by " incidental looping " mode make and package form proceed to layer and begin slippage till, the maximum cone angle γ that then reaches
KZ (max), also can be called yarn package limiting angle, clearly visible as sudden change in R (the t)-curve as shown in Fig. 6 d.
When yarn package was shaped by " flyer spindle coiling " mode, this sudden change was shown as a yarn string in R (t)-curve, i.e. sudden change indication yarn package 21 reaches minimum inside radius R
(min)
If centrifugal spinning machine has a plurality of this benchmark yarning parts 3, be equipped with the centrifugal spinning jar 8 that separate electrical motor drives, then can be in this centrifugal spinning jar severally spin by the incidental looping mode by the spun yarn package of flyer spindle winding method and other yarn packages, and measure the yarn package parameters R simultaneously in this kind mode
(min)And γ
KZ (max)
Use a plurality of benchmark yarning parts simultaneously and also play positive role, because according to said method also should consider the slight dispersion that when making yarn package, can occur making a statistical model.
Preferred mode is, the yarn package parameter that is obtained according to benchmark yarning part 3 is stored in the central control unit 15 of centrifugal spinning machine 1 and is used for clearly controlling relevant or other " normally " yarning part 2 of centrifugal spinning machine 1.
In addition, in the data determination and analytical equipment 13 of benchmark yarning part 3, with for example roughly prior to statistical model of data creating of the benchmark yarning part 3 of " normally " yarning part 2 startups.
Because data determination and analytical equipment 13 optimal ways are by a data transmission system 16, article one, so-called data/address bus both can be online with central control unit 15, also can be online with the yarning part computer 14 of " normally " yarning part 2, not only can measure first yarn package parameter early like this, and these parameters can be transferred at once " normally " yarning part 2 of centrifugal spinning machine 1.
Online connection makes the optimization afterwards of these program parameters become possibility at any time.
Promptly " normally " yarning part has benefited from the measurement result of measuring in the benchmark yarning part 3 and can constantly readjust in the moment very early.