CN1472244A - Smokeless non-halogen retardant polyolefine preparing method - Google Patents
Smokeless non-halogen retardant polyolefine preparing method Download PDFInfo
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Abstract
A process for preparing low-smoke non-halogen flame-retarding polyolefin material includes such steps as grafting polyolefine to obtain high-molecular grafted polymer, mixing it with thermoplastic polyolefin resin, and proportionally mixing to metallic hydroxide, nanoparticles and high-molecular wax. Its advantages are high tension stregth and elongation at break, better flame-reatarding and low-smoke nature, and no contents of halogen, heavy metals and toxic components.
Description
Technical field:
The present invention relates to a kind of preparation method of low-smoke halide-free fireproof composite polyolefine material, certain polyolefine is connected the reactive functional group of finite concentration scope by graft reaction, again with identical or other kind polyolefine and metal hydroxides, macromolecule wax, nano particle Compound Machining, make the polyolefine material of compliance with environmental protection requirements, belong to polymer composite field in the chemical materials.
Background technology:
In the prior art, the production method of the halogen-free anti-flaming polyolefin material of being familiar with for everybody, be with polyolefin resin with metal hydroxides, small molecules coupling agent (as lipid acid or soap, titanate coupling agent, aluminate coupling agent, silane coupling agent etc.), or earlier metal hydroxides is formed with the polyolefine Compound Machining after with the small molecules coupling agent treatment again.This method is at U.S.Patent No.5, and 777,018, No.5,925,700, No.6,130,228 and CN1134435A, 1219550ACN, all open in the patents such as 1343737A.
Wherein, a kind of Halogen acid proof thermoplastic resin composition is disclosed in the CN1219550A patent.Added response type compatilizer in this invention in resin combination 1～20% weight.This response type compatilizer is: connect the response type compatilizer that obtains on the thermoplastic polymer of most modification as properties-correcting agent by the carboxylic compound that will have a unsaturated link(age) at least and have a carboxyl in its molecule.Used unsaturated carboxylic compound is a Maleic Acid, Anhydrous, anhydrous methylene-succinic acid, anhydrous citraconic acid and anhydrous fumaric acid.The main effect of reactive compatibilizers in this invention is the acid resistance that improves composition.Magnesium hydroxide is by the surface treatment of small molecules surface treatment agent in this invention, thereby improved the consistency of magnesium hydroxide and polymeric matrix greatly.
In addition, disclose a kind of flame retardant polyolefin jacket material of low-smoke zero-halogen low-toxicity in the CN1343737A patent, this sheath material has also added the fire-resistant synergistic masterbatch of composition complexity except the inorganic combustion inhibitor that wherein adds has used the small molecules coupling agent treatment.As can be seen, the CABLE MATERIALS complex procedures of this kind method preparation, retardant synergist, use surface-treated metal hydroxides and complicated base-material are formed has all inevitably increased Financial cost greatly.
Disclosed method mainly contains 2 deficiencies in the above patent: the one, and the material of a large amount of metal hydroxidess is filled by low-smoke halide-free fireproof composite polyolefine material system, with a spot of these mineral fillers of small molecules coupling agent treatment, general treating processes is difficult to accomplish even processing, promptly be difficult to make inorganic filler surface evenly to cover the small molecules coupling agent, this makes material in use unavoidably occur the stress cracking phenomenon usually too early.And heavy addition small molecules coupling agent also is unpractical, and is extremely uneconomical on the one hand, will damage material mechanical performance on the other hand, will significantly reduce as tensile strength.The 2nd, low-smoke halide-free fireproof composite polyolefine material is general main to be a large amount of materials of filling of aluminium hydroxide, magnesium hydroxide or their mixture, these two kinds of fillers that use do not have enhancement to material property, cause commercially available low-smoke halide-free fireproof composite polyolefine material under the situation of the elongation at break that keeps being fit to, tensile strength is all lower.With commercially available black low-smoke non-halogen flame-retardant material is example, and such as UCC DFDA 1642 trades mark, LOI is 37, and tensile strength is 11.5MPa, and elongation at break is also lower, only is 165%.With commercially available true qualities low-smoke non-halogen flame-retardant material is example, and as the megolon S571 of the Britain Scapa Polymer Company trade mark, LOI is 35, and tensile strength 11MPa, elongation at break are 160%.
Summary of the invention:
The objective of the invention is to above-mentioned deficiency at prior art, a kind of novel method for preparing low-smoke halide-free fireproof composite polyolefine material is provided, raw materials used being easy to get, easy to process, cost more economically, and the gained material has good low cigarette, flame-retarding characteristic and mechanical characteristic.
For realizing such purpose, the present invention uses the macromolecular grafted thing with reactive functional groups by simple and easy grafting method preparation, with Compound Machining such as itself and polyolefin substrate, not surface treated divalence or tervalent metal hydroxides, nanoparticle, macromolecule wax.
Low-smoke halide-free fireproof composite polyolefine material provided by the invention, comprise the mixture matrix that the macromolecular grafted thing of the thermoplastic polyolefin resin of 30～70 parts of weight and 30～70 parts of weight is formed, the divalence of 140～170 parts of weight or trivalent metal hydroxides, the nanoparticle of 1～5 part of weight, the macromolecule wax of 2～15 parts of weight.According to said ratio, all raw materials are mixed in high-speed mixer, mixing process need not heating.The prescription that mixes can be extruded on the common double screw extrusion press, tie rod, cooling, granulation, promptly gets the low-smoke halide-free fireproof composite polyolefine material of being invented.
Among the present invention, the thermoplastic polyolefin resin can be polyethylene, polypropylene, ethylene vinyl acetate copolymer, binary or the terpolymer EP rubber of using always.
Among the present invention, macromolecular grafted thing preparation process is as follows: earlier with polyolefin resin, account for 0.5～10% small organic molecule of polyolefin resin weight with reactive functional groups, and account for radical initiator of 0.5～5% of polyolefin resin weight etc., uniform mixing is at room temperature extruded on the common double screw extrusion press, tie rod, cooling, granulation again.The graft reaction temperature range is set between 110 ℃～220 ℃.
Wherein, the polyolefin resin selected for use of reactive polymer grafts can be polyethylene, polypropylene, the ethylene vinyl acetate copolymer of using always.
The small organic molecule of selecting for use with reactive functional groups comprises maleic anhydride, vinylformic acid, reaches undecylenic acid, vinyltrimethoxy silane, vinyltriethoxysilane, vinyl-three (2-methoxy ethoxy) silane and vinyl-three isopropoxy silane.Vinyl-three (2-methoxy ethoxy) silane preferably among the present invention.
The radical initiator of selecting for use can be dicumyl peroxide, ditertiary butyl peroxide, tertbutyl peroxide, benzoyl peroxide etc.The mixture of preferred dicumyl peroxide and benzoyl peroxide makes macromolecular grafted thing grafting abundant by the ratio of adjusting both among the present invention, and avoids the generation of too much crosslinked or degraded.
Divalence of selecting for use among the present invention or tervalent metal hydroxides can be aluminium hydroxide or magnesium hydroxide powder, or the mixture of their compositions.The powder median size is 0.7 μ m～20 μ m.
The nanoparticle of selecting for use among the present invention is silicon carbide or the silicon-dioxide powdery that has than bigger serface, or the mixture of above-mentioned powder, and its median size is 15nm～100nm.
The macromolecule wax of selecting for use among the present invention can be polyethylene wax or Poly Propylene Wax, and viscosity-average molecular weight is about 2000.
The additive that the present invention uses in the time of also can selecting some plastic workings commonly used for use, described additive comprises: antioxidant, ultraviolet-resistant absorbent, tinting material, softening agent etc.Selected additive can not obviously influence flame retardant properties, the mechanical property of material.
The present invention adopts the macromolecular grafted thing with reactive functional groups, can realize the reactive compatibilization of polyolefin substrate and metal hydroxides, thereby improve the interfacial property of polyolefin substrate and metal hydroxides, make polyolefin substrate and metal hydroxides have good consistency, material thereby have the good mechanical performance.The interpolation of nanoparticle can make some performance raising such as the tensile strength of material.The lower cost for material that the present invention produces, tensile strength, elongation at break are bigger, have good fire-retardant, low cigarette characteristic and excellent processing characteristics.The material that the present invention produces is not halogen-containing, do not contain heavy metal and other any toxic ingredient, is a kind of environmental type material, and being particularly suitable for electric wire, optical cable, indoor decoration, automobile etc. has the field of strict demand to use to fire-retardant.
Embodiment:
The present invention will be described in more details technical scheme of the present invention by the following specific embodiments.
The judgement criteria that the present invention uses is as follows:
The mechanical property evaluation method adopts IEC 60811 standards; The oxygen index judgement criteria adopts the ASTMD2863 standard; Melt index determination is with reference to relevant famous company standard, as Italian Padanaplast company standard (MFI:150 ℃, 21.6kg).
Embodiment 1:
Preparation earlier has the macromolecular grafted thing of reactive functional groups.The density that takes by weighing 99 parts of weight is 0.918g/cm
3, melting index is (190 ℃ of 2.0g/10min, 2.16kg) linear low density polyethylene, 0.5 part vinyl-three (2-methoxy ethoxy) silane, 0.5 the mixture of part dicumyl peroxide and benzoyl peroxide, wherein the weight ratio of dicumyl peroxide and benzoyl peroxide is 4: 1.Will be by each raw material uniform mixing 10min in high mixer of said ratio, mixing process need not heating, extrudes on the common double screw extrusion press, tie rod, cooling, granulation again.The extruder temperature scope is provided with: machine barrel is between 110 ℃～200 ℃, and a head and a mouthful mould are 210 ℃～220 ℃.
Take by weighing 30 parts of reactive polymer graftss, VA content is 70 parts of 28% ethylene vinyl acetates, 140 parts in unmodified aluminium hydroxide (median size 1.3 μ m), 1 part of silicon-dioxide (median size 20nm), 2 parts in PP wax (molecular weight 2000), and 0.3 part antioxidant 1010.Above-mentioned material is placed high-speed mixer and mixing 10min, and mixing process need not heating, the material that mixes again through twin screw extruder extrude, tie rod, cooling, pelletizing.The twin screw extruder barrel zone temperature is set to 120 ℃～145 ℃, and head and die temperature are 145 ℃～150 ℃.Its oxygen index of gained low-smoke halide-free fireproof composite polyolefine material is 34, and tensile strength and elongation at break are respectively 13.5MPa and 260%, and melting index is 20.3.
Embodiment 2:
Preparation earlier has the macromolecular grafted thing of reactive functional groups.The melting index that takes by weighing 92.5 parts of weight is (190 ℃ of 0.65g/10min, 2.16kg) ethylene vinyl acetate copolymer, 5 parts of vinyl-three (2-methoxy ethoxy) silane, 2.5 the mixture of part dicumyl peroxide and benzoyl peroxide, wherein the weight ratio of dicumyl peroxide and benzoyl peroxide is 4: 1.Will be by each raw material uniform mixing 10min in high mixer of said ratio, mixing process need not heating, extrudes on the common double screw extrusion press, tie rod, cooling, granulation again.The extruder temperature scope is provided with: machine barrel is between 110 ℃～200 ℃, and a head and a mouthful mould are 210 ℃～220 ℃.
Take by weighing 50 parts of reactive polymer graftss, VA content is 50 parts of 28% ethylene vinyl acetates, 160 parts in unmodified aluminium hydroxide (median size 1.3 μ m), 3 parts of silicon-dioxide (median size 20nm), 8 parts in PP wax (molecular weight 2000), and 0.3 part antioxidant 1010.Above-mentioned material is placed high-speed mixer and mixing 10min, and mixing process need not heating, the material that mixes again through twin screw extruder extrude, tie rod, cooling, pelletizing.The twin screw extruder barrel zone temperature is set to 130 ℃～150 ℃, and head and die temperature are 150 ℃～155 ℃.Its oxygen index of gained low-smoke halide-free fireproof composite polyolefine material is 36, and tensile strength and elongation at break are respectively 12.7MPa and 200%, and melting index is 17.5.
Embodiment 3:
Preparation earlier has the macromolecular grafted thing of reactive functional groups.Taking by weighing 85 parts of melting index of weight is (190 ℃ of 3.0g/10min, 2.16kg) polypropylene, 10 parts of vinyl-three (2-methoxy ethoxy) silane, the mixture of 5 parts of dicumyl peroxides and benzoyl peroxide, wherein the weight ratio of dicumyl peroxide and benzoyl peroxide is 4: 1.Will be by each raw material uniform mixing 10min in high mixer of said ratio, mixing process need not heating, extrudes on the common double screw extrusion press, tie rod, cooling, granulation again.The extruder temperature scope is provided with: machine barrel is between 110 ℃～200 ℃, and a head and a mouthful mould are 210 ℃～220 ℃.
Take by weighing 70 parts of reactive polymer graftss, VA content is 30 parts of 28% ethylene vinyl acetates, 170 parts in unmodified aluminium hydroxide (median size 1.3 μ m), 5 parts of silicon-dioxide (median size 20nm), 15 parts in PP wax (molecular weight 2000), and 0.3 part antioxidant 1010.Above-mentioned material is placed high-speed mixer and mixing 10min, and mixing process need not heating, the material that mixes again through twin screw extruder extrude, tie rod, cooling, pelletizing.The twin screw extruder barrel zone temperature is set to 135 ℃～155 ℃, and head and die temperature are 155 ℃～165 ℃.Its oxygen index of gained low-smoke halide-free fireproof composite polyolefine material is 37, and tensile strength and elongation at break are respectively 12.5MPa and 190%, and melting index is 15.1.
Embodiment 4:
Preparation earlier has the macromolecular grafted thing of reactive functional groups.The melting index that takes by weighing 96.5 parts of weight be 0.65g/10min (190 ℃, ethylene vinyl acetate copolymer 2.16kg), 2.5 parts of maleic anhydrides, 1 part of dicumyl peroxide.Will be by each raw material uniform mixing 10min in high mixer of said ratio, mixing process need not heating, extrudes on the common double screw extrusion press, tie rod, cooling, granulation again.The extruder temperature scope is provided with: machine barrel is between 110 ℃～200 ℃, and a head and a mouthful mould are 210 ℃～220 ℃.
Take by weighing 50 parts of reactive polymer graftss, 50 parts of terpolymer EP rubbers (wherein, ethylene content is 69%, propylene content is 30.5%, norbornylene content is 0.5%), 160 parts in unmodified aluminium hydroxide (median size 1.3 μ m), 2 parts of silicon-dioxide (median size 20nm), 5 parts in PP wax (molecular weight 2000), and 0.3 part antioxidant 1010.Above-mentioned material is placed high-speed mixer and mixing 10min, and mixing process need not heating, the material that mixes again through twin screw extruder extrude, tie rod, cooling, pelletizing.The twin screw extruder barrel zone temperature is set to 130 ℃～145 ℃, and head and die temperature are 145 ℃～155 ℃.Its oxygen index of gained low-smoke halide-free fireproof composite polyolefine material is 35, and tensile strength and elongation at break are respectively 12.4MPa and 180%, and melting index is 15.0.
The novel low-smoke halide-free fireproof composite polyolefine material of above-mentioned four the embodiment gained of the present invention all has good mechanical performance, flame retardant properties, and the excellent processing characteristics of extruding.
Claims (8)
1, a kind of low-smoke halide-free fireproof composite polyolefine material preparation method, it is characterized in that comprising: with polyolefin resin, account for 0.5～10% small organic molecule of polyolefin resin weight with reactive functional groups, and 0.5～5% the radical initiator that accounts for polyolefin resin weight, on the common double screw extrusion press, extrude behind the uniform mixing under the room temperature, tie rod, cooling, granulation, sub-grafts secures satisfactory grades, the graft reaction temperature range is set between 110 ℃～220 ℃: with the thermoplastic polyolefin resin of 30～70 parts of weight, the macromolecular grafted thing of 30～70 parts of weight, the divalence of 140～170 parts of weight or trivalent metal hydroxides, the nanoparticle of 1～5 part of weight, the macromolecule wax of 2～15 parts of weight, in high-speed mixer, mix, on the common double screw extrusion press, extrude then, tie rod, cooling, granulation gets low-smoke halide-free fireproof composite polyolefine material.
2,, it is characterized in that the thermoplastic polyolefin resin is polyethylene, polypropylene, ethylene vinyl acetate copolymer, ethylene propylene rubber, terpolymer EP rubber as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
3,, it is characterized in that metal hydroxides comprises aluminium hydroxide, magnesium hydroxide or their mixture as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
4,, it is characterized in that nanoparticle is silicon carbide, silicon-dioxide or their mixture as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
5,, it is characterized in that the polymer of selecting for use in the macromolecular grafted thing is polyethylene, ethylene vinyl acetate copolymer, polypropylene, ethylene propylene rubber, terpolymer EP rubber as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
6,, it is characterized in that described macromolecule wax is polyethylene wax or Poly Propylene Wax as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
7,, it is characterized in that small organic molecule is maleic anhydride, vinylformic acid, and undecylenic acid, vinyltrimethoxy silane, vinyltriethoxysilane, vinyl-three (2-methoxy ethoxy) silane and vinyl-three isopropoxy silane as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
8,, it is characterized in that radical initiator is dicumyl peroxide, ditertiary butyl peroxide, tertbutyl peroxide, benzoyl peroxide as the said low-smoke halide-free fireproof composite polyolefine material preparation method of claim 1.
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100528954C (en) * | 2006-07-07 | 2009-08-19 | 中国科学院上海应用物理研究所 | Low-smoke halide-free fireproof polyolefine material and its preparation method and application |
| CN101174492B (en) * | 2006-10-10 | 2011-04-13 | 日立电线株式会社 | Non-halogen fire resistant wire with excellent process at ends |
| CN101381493B (en) * | 2008-10-08 | 2011-08-24 | 中国科学技术大学 | Halogen-free flameproof ternary ethlene propyene rubber compound material and preparation method thereof |
| CN102167856A (en) * | 2010-02-26 | 2011-08-31 | 张万鹏 | Ethylene propylene rubber grafted maleic anhydride modified polyethylene toughening master batch and preparation method thereof |
| CN102101922B (en) * | 2009-12-22 | 2012-08-29 | 上海新上化高分子材料有限公司 | Wear-resistance halogen-free low-smoke expansion flame-retarding polyolefin sheath plastic and preparation method thereof |
| CN103613863A (en) * | 2013-11-29 | 2014-03-05 | 中国建筑材料科学研究总院苏州防水研究院 | Recyclable reflective insulation flame-retardant high-molecular waterproof coiled material and preparation method thereof |
| CN103804772A (en) * | 2014-01-16 | 2014-05-21 | 安徽复兴电缆集团有限公司 | Halogen-free low-smoke cable sheath material |
| CN104277284A (en) * | 2014-09-10 | 2015-01-14 | 江苏金聚合金材料有限公司 | Flexible low-smoke halogen-free cable material and preparation method thereof |
| CN105489308A (en) * | 2014-12-18 | 2016-04-13 | 凌卫康 | Insulating layer material and mica tape for power cable |
| CN110627932A (en) * | 2019-09-30 | 2019-12-31 | 常州大学 | Polyolefin lubricating system with lubricant molecules grafted on surface and preparation method thereof |
| CN112037986A (en) * | 2020-08-20 | 2020-12-04 | 吴云 | Cross-linked polyethylene insulated flame-retardant B1-grade power cable for rail transit |
| CN112820466A (en) * | 2020-12-30 | 2021-05-18 | 贵州新曙光电缆有限公司 | Crosslinked polyethylene insulation halogen-free low-smoke flame-retardant power cable |
| CN116554603A (en) * | 2023-05-10 | 2023-08-08 | 浙江省磐安县帕尔管业有限公司 | Polypropylene/rubber composite material and application thereof in PPH expansion joint |
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2003
- 2003-05-16 CN CNB031169767A patent/CN1187402C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100528954C (en) * | 2006-07-07 | 2009-08-19 | 中国科学院上海应用物理研究所 | Low-smoke halide-free fireproof polyolefine material and its preparation method and application |
| CN101174492B (en) * | 2006-10-10 | 2011-04-13 | 日立电线株式会社 | Non-halogen fire resistant wire with excellent process at ends |
| CN101381493B (en) * | 2008-10-08 | 2011-08-24 | 中国科学技术大学 | Halogen-free flameproof ternary ethlene propyene rubber compound material and preparation method thereof |
| CN102101922B (en) * | 2009-12-22 | 2012-08-29 | 上海新上化高分子材料有限公司 | Wear-resistance halogen-free low-smoke expansion flame-retarding polyolefin sheath plastic and preparation method thereof |
| CN102167856A (en) * | 2010-02-26 | 2011-08-31 | 张万鹏 | Ethylene propylene rubber grafted maleic anhydride modified polyethylene toughening master batch and preparation method thereof |
| CN103613863B (en) * | 2013-11-29 | 2015-11-18 | 中国建筑材料科学研究总院苏州防水研究院 | A kind of Recyclable reflective insulation flame-retardant high-molecular waterproof roll and preparation method thereof |
| CN103613863A (en) * | 2013-11-29 | 2014-03-05 | 中国建筑材料科学研究总院苏州防水研究院 | Recyclable reflective insulation flame-retardant high-molecular waterproof coiled material and preparation method thereof |
| CN103804772A (en) * | 2014-01-16 | 2014-05-21 | 安徽复兴电缆集团有限公司 | Halogen-free low-smoke cable sheath material |
| CN104277284A (en) * | 2014-09-10 | 2015-01-14 | 江苏金聚合金材料有限公司 | Flexible low-smoke halogen-free cable material and preparation method thereof |
| CN105489308A (en) * | 2014-12-18 | 2016-04-13 | 凌卫康 | Insulating layer material and mica tape for power cable |
| CN110627932A (en) * | 2019-09-30 | 2019-12-31 | 常州大学 | Polyolefin lubricating system with lubricant molecules grafted on surface and preparation method thereof |
| CN112037986A (en) * | 2020-08-20 | 2020-12-04 | 吴云 | Cross-linked polyethylene insulated flame-retardant B1-grade power cable for rail transit |
| CN112820466A (en) * | 2020-12-30 | 2021-05-18 | 贵州新曙光电缆有限公司 | Crosslinked polyethylene insulation halogen-free low-smoke flame-retardant power cable |
| CN116554603A (en) * | 2023-05-10 | 2023-08-08 | 浙江省磐安县帕尔管业有限公司 | Polypropylene/rubber composite material and application thereof in PPH expansion joint |
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