A kind of flexible electric cable material with low smoke and halogen free and preparation method thereof
Technical field
The present invention relates to a kind of CABLE MATERIALS, be specifically related to a kind of flexible fireproofing cable material without halide.
Background technology
Along with the enhancing of people's environmental protection and awareness of safety, the matter of each field to electric wire is more and more higher with performance requriements, the mortality ratio that the fire caused because of the aging of electric wire also gets more and more when how to reduce incidence and the fire of fire, low cigarette, Halogen, flame-proof environmental protection also become the developing direction of line cable industry.Wherein the demand of low cigarette, non-halogen flame-retardant cable is increasing, just progressively replaces PVC (polyvinyl chloride) CABLE MATERIALS.The production of current electric cable material with low smoke and halogen free is in polyolefin substrate, add a large amount of magnesium hydroxides or aluminium hydroxide to reach flame retardant effect mostly, but, a large amount of inorganic materials add the physical and mechanical properties that membership has a strong impact on CABLE MATERIALS.
Document (the development of fireproofing cable material without halide, Wuxi Light Industry Univ.'s journal, 2001,5 (20), Ni Zhongbin, Chen Mingqing, Yang Cheng, Liu Xiaoya) report adopt a large amount of magnesium hydroxide flame retardant EVA/HDPE mixture, even if but magnesium hydroxide after modification, still obvious impact is caused on the mechanical property of material.
For reduce a large amount of add mineral filler after impact that polymeric matrix mechanical property is caused, some supplementary additives can be added.Document (additive on the impact of flame-proof polyethylene system performance, fire science and technology, 2011,4 (30), Li Jianxin; Wu Jie; ) report employing white carbon black to strengthen the research of high carbon acid magnesium/aluminium hydroxide compositional flame-retardant polyethylene system mechanical property.But the cost of white carbon black own is higher, lack economy.In addition, a lot of CABLE MATERIALS is matrix with polyethylene, and cause line body too hard, construction difficult wiring, comfort is poor.
It is few that the inorganic combustion inhibitor of the relatively high filling of expansion type flame retardant has addition, the advantages such as flame retardant effect is obvious.Patent (publication number CN101070412A) reports the report adopting expansion type flame retardant flame-proof polyethylene, but expansion type flame retardant exists component easily separates out, and easily forms material surface bloom phenomenon, thus affects result of use.
In view of this, be necessary to develop a kind of softness in fact good, the electric cable material with low smoke and halogen free of excellent in mechanical performance, good economy performance, not easily bloom.Flexible electric cable material with low smoke and halogen free of the present invention makes the consistency between mineral filler and polymeric matrix significantly improve by the in-situ grafting polymerization of Acrylic Acid Monomer, and not only mechanical property, excellent fireproof performance but also flexibility are good for obtained CABLE MATERIALS.Can be used for manufacturing the electric wire that elevator cable, high-grade earphone cord, mouse lines etc. are flexible and flame-retardancy requirements is higher.
Summary of the invention
The object of this invention is to provide a kind of flexible fireproofing cable material without halide, this flexible fireproofing cable material without halide has good flexibility, mechanical property, flame retardant properties and economy.
A kind of flexible electric cable material with low smoke and halogen free, it is characterized in that, described its composition of flexible fireproofing cable material without halide peace parts by weight represent and comprise: high density polyethylene(HDPE) 20 ~ 40 parts, terpolymer EP rubber 20 ~ 30 parts, EVA10 ~ 20 part, methacrylic acid 5 ~ 10 parts, inorganic combustion inhibitor 50 ~ 80 parts, polynite 20 ~ 30 parts, lubricant 1 ~ 5 part, whiteruss 1 ~ 5 part, synergistic flame retardant 3 ~ 8 parts, initiator 0.1 ~ 0.4 part, 0.2 ~ 0.5 part, oxidation inhibitor.
Further improvement is, described inorganic combustion inhibitor is one in magnesium hydroxide, aluminium hydroxide or its mixture.
Further improvement is, described lubricant is one in silicone, EBS, calcium stearate, Zinic stearas or its mixture.
Further improvement is, described synergistic flame retardant is one in red phosphorus, zinc borate or its mixture.
Further improvement is, described initiator is benzoyl peroxide (being called for short BPO).
Further improvement is, described oxidation inhibitor is one or more mixtures in antioxidant 1010, antioxidant 1076, irgasfos 168.
The preparation method of a kind of flexible electric cable material with low smoke and halogen free as above, is characterized in that, comprise the following steps:
(1) methacrylic acid, polynite and high density polyethylene(HDPE) are uniformly mixed rear for subsequent use by formula;
(2) terpolymer EP rubber, EVA, inorganic combustion inhibitor, synergistic flame retardant, lubricant, whiteruss, oxidation inhibitor are put in Banbury mixer together, at 80 DEG C ~ 100 DEG C mixing 6 minutes;
(3) in Banbury mixer, add the methacrylic acid of preparation in step one, polynite and high density polyethylene blend, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 5 minutes;
(4) in Banbury mixer, add initiator, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 2 minutes;
(5) by the material discharging in Banbury mixer, extrude under the condition of 110 ~ 160 DEG C through twin screw extruder, the melt extruded, again after single screw extrusion machine is extruded under the condition of 110 ~ 140 DEG C, namely obtains flexible electric cable material with low smoke and halogen free of the present invention through overcooling, pelletizing, drying, packaging.
Beneficial effect of the present invention: the invention provides a kind of flexible fireproofing cable material without halide, this flexible fireproofing cable material without halide has good flexibility, mechanical property, flame retardant properties and economy.
Embodiment
In order to deepen understanding of the present invention, be described in further detail the present invention below in conjunction with embodiment, this embodiment, only for explaining the present invention, not forming protection domain and limiting.
Sample extension performance test in the embodiment of the present invention and comparative example is by standard GB/T1040-2006, and draw speed is 200mm/min; Oxygen index presses GB/T2408-2009 standard testing.
Embodiment 1
(1) by formula, 5 parts of methacrylic acids, 20 parts of polynites and 20 parts of high density polyethylene(HDPE)s are uniformly mixed rear for subsequent use.(2) 20 parts of terpolymer EP rubbers, 10 parts of EVA, 50 parts of inorganic combustion inhibitors, 8 parts of synergistic flame retardants, 1 part of lubricant, 5 parts of whiterusss, 0.2 part of oxidation inhibitor are put in Banbury mixer together, at 80 DEG C ~ 100 DEG C mixing 6 minutes.(3) in Banbury mixer, add the methacrylic acid of preparation in step one, polynite and high density polyethylene blend, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 5 minutes.(4) in Banbury mixer, add 0.1 part of initiator, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 2 minutes.(5) by the material discharging in Banbury mixer, extrude under the condition of 110 ~ 160 DEG C through twin screw extruder, the melt extruded, again after single screw extrusion machine is extruded under the condition of 110 ~ 140 DEG C, namely obtains flexible electric cable material with low smoke and halogen free of the present invention through overcooling, pelletizing, drying, packaging.
Table 1 lists the performance test results of CABLE MATERIALS
Embodiment 2
(1) by formula, 10 parts of methacrylic acids, 20 parts of polynites and 40 parts of high density polyethylene(HDPE)s are uniformly mixed rear for subsequent use.(2) 30 parts of terpolymer EP rubbers, 15 parts of EVA, 80 parts of inorganic combustion inhibitors, 3 parts of synergistic flame retardants, 5 parts of lubricants, 1 part of whiteruss, 0.5 part of oxidation inhibitor are put in Banbury mixer together, at 80 DEG C ~ 100 DEG C mixing 6 minutes.(3) in Banbury mixer, add the methacrylic acid of preparation in step one, polynite and high density polyethylene blend, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 5 minutes.(4) in Banbury mixer, add 0.4 part and enter initiator, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 2 minutes.(5) by the material discharging in Banbury mixer, extrude under the condition of 110 ~ 160 DEG C through twin screw extruder, the melt extruded, again after single screw extrusion machine is extruded under the condition of 110 ~ 140 DEG C, namely obtains flexible electric cable material with low smoke and halogen free of the present invention through overcooling, pelletizing, drying, packaging.
Table 1 lists the performance test results of CABLE MATERIALS
Embodiment 3
(1) by formula, 8 parts of methacrylic acids, 30 parts of polynites and 30 parts of high density polyethylene(HDPE)s are uniformly mixed rear for subsequent use.(2) 25 parts of terpolymer EP rubbers, 20 parts of EVA, 70 parts of inorganic combustion inhibitors, 5 parts of synergistic flame retardants, 3 parts of lubricants, 3 parts of whiterusss, 0.4 part of oxidation inhibitor are put in Banbury mixer together, at 80 DEG C ~ 100 DEG C mixing 6 minutes.(3) in Banbury mixer, add the methacrylic acid of preparation in step one, polynite and high density polyethylene blend, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 5 minutes.(4) in Banbury mixer, add 0.3 part of initiator, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 2 minutes.(5) by the material discharging in Banbury mixer, extrude under the condition of 110 ~ 160 DEG C through twin screw extruder, the melt extruded, again after single screw extrusion machine is extruded under the condition of 110 ~ 140 DEG C, namely obtains flexible electric cable material with low smoke and halogen free of the present invention through overcooling, pelletizing, drying, packaging.
Table 1 lists the performance test results of CABLE MATERIALS
Comparative example 1
(1) 30 parts of polynites and 30 parts of high density polyethylene(HDPE)s are uniformly mixed rear for subsequent use.(2) 25 parts of terpolymer EP rubbers, 20 parts of EVA, 70 parts of inorganic combustion inhibitors, 5 parts of synergistic flame retardants, 3 parts of lubricants, 3 parts of whiterusss, 0.4 part of oxidation inhibitor are put in Banbury mixer together, at 80 DEG C ~ 100 DEG C mixing 6 minutes.(3) in Banbury mixer, add the methacrylic acid of preparation in step one, polynite and high density polyethylene blend, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 5 minutes.(4) in Banbury mixer, add 0.3 part of initiator, under the condition of 80 DEG C ~ 100 DEG C, continue mixing 2 minutes.(5) by the material discharging in Banbury mixer, extrude under the condition of 110 ~ 160 DEG C through twin screw extruder, the melt extruded, again after single screw extrusion machine is extruded under the condition of 110 ~ 140 DEG C, through overcooling, pelletizing, drying, namely obtains the sample of comparative example 1.
Table 1 lists the performance test results of CABLE MATERIALS
Comparative example 2:
By 30 parts of polynites, 30 parts of high density polyethylene(HDPE)s, 25 parts of terpolymer EP rubbers, 20 parts of EVA, 70 parts of inorganic combustion inhibitors, 5 parts of synergistic flame retardants, 3 parts of lubricants, 3 parts of whiterusss, 0.4 part of oxidation inhibitor, 0.3 part of initiator, after high mixer mixing, after extruding under the condition of 110 ~ 160 DEG C with twin screw, through overcooling, pelletizing, drying, namely obtain the sample of comparative example 2.
Table 1 lists the performance test results of CABLE MATERIALS
The flexible electric cable material with low smoke and halogen free performance data table that table 1. embodiment and comparative example provide
? |
Tensile strength/MPa |
Elongation at break/% |
Oxygen index |
Shore hardness |
Embodiment 1 |
14 |
200 |
31 |
86A |
Embodiment 2 |
15 |
210 |
30 |
88A |
Embodiment 3 |
16 |
230 |
31 |
85A |
Comparative example 1 |
9 |
150 |
31 |
84A |
Comparative example 2 |
10 |
110 |
31 |
85A |