Multifunctional drill and job practices thereof
Technical field the present invention relates to a kind of in engineerings such as civil construction the drilling stratum, construct the underground foundation stake, to the multifunctional drill and the job practices thereof of soft foundation consolidation process.
Background technology is constructed the underground foundation stake at present, can use following several rig:
1, spiral drilling machine: this by known spiral drilling machine mainly by support machine, drill power head, auger stem constitutes; Auger stem rotates on one side under the driving of drill power head, the column of one edge support machine moves downward, the drill bit drilling stratum of auger stem lower end, drained into ground by the loose native sand of drilling by the spiral leaf of auger stem periphery, form the stake hole, in the stake hole, insert reinforcing cage and concrete perfusion, can be built into the underground foundation stake.
Japanese Utility Model patent (real fair 7-3269) also discloses another kind of spiral drilling machine, with the difference of above-mentioned spiral drilling machine be, its drill power head is to be made of one group of special planetary gear, can drive drill bit respectively and the spiral leaf rotates with different rotating speeds.
2, telescopic screw rig (being called as the SMD rig): mainly constitute by support machine, drill power head, outer sleeve and auger stem in Japan; Under the driving of drill power head, on one side outer sleeve and auger stem rotate, an edge support machine column moves downward, the drilling stratum by the spiral leaf casting of auger stem periphery, forms the stake hole, in the stake hole, insert reinforcing cage and concrete perfusion, can be built into the underground foundation stake.
3, separate drive sleeve spiral drilling machine (being called as the SDA rig) in Japan: mainly by support machine, outside unit head, inboard unit head, outer sleeve and auger stem constitute; Under the driving respectively of outside unit head and inboard unit head, outer sleeve and auger stem rotate on one side, one edge support machine column moves downward, the drilling stratum, spiral leaf casting by the auger stem periphery, form the stake hole, in the stake hole, insert reinforcing cage and concrete perfusion, can be built into the underground foundation stake.
At present, to the soft foundation consolidation process, can use following several rig:
1, unidirectional rotation deep agitation driller (being called as CDM worker's method machine): mainly constitute by support machine, drill power head, stirring drilling rod in Japan; Under the driving of drill power head, the unidirectional rotation on one side of stirring drilling rod, one side move downward the drilling stratum, and by chisel edge ejection cement paste, the paddle that stirs drilling rod carries out the Forced Mixing stirring to drilling loose native sand and cement paste, after drilling is stirred to set depth, mentions drill power head and stir drilling rod; Repeat above-mentioned steps, and, can finish the consolidated subsoil of large-area cement mixing soil through certain hardening time.Above-mentioned rig can be a stirring drilling rod, also can be that plural number stirs drilling rod.
2, two-way rotation deep agitation driller (being called as ASC worker's method machine): mainly constitute by support machine, drill power head, puddler and drilling rod in Japan, under the driving of drill power head, puddler and drilling rod rotate in the opposite direction with different rotating speeds respectively, and move downward simultaneously, the drill bit drilling stratum of drilling rod front end, and from drill bit tip ejection cement paste, paddle with puddler carries out the Forced Mixing stirring to drilling loose native sand and cement paste, after drilling is stirred to set depth, mention drill power head, puddler and drilling rod; Repeat above-mentioned steps, and solidify, can finish the consolidated subsoil of large-area cement mixing soil through a period of time.
There is following shortcoming in the above-mentioned drilling rig technique of constructing the underground foundation stake:
1, spiral drilling machine:
1) when boring in order to obtain bigger cutting force, generally adopt low rotation speed large torque to drive drill bit drilling stratum; And, generally need the spiral leaf of auger stem that high rotational speed is arranged for smooth and easy and high efficiency casting; But because the drill bit and the spiral leaf of the auger stem of this spiral drilling machine are coaxial integrative-structure, drilling and casting can't be selected two kinds of rotating speeds simultaneously, can't realize high efficiency drilling and casting simultaneously.
2), when boring is dark, can produce a phenomenon of hole deflection because auger stem rigidity is limited; And not being suitable for ovum, layer of gravel and batholith stratum creeps into.
3) when holing, occur the hole wall collapse phenomenon easily, in this case, generally need will fill mud off in the hole, and need carry out strict management, otherwise can cause environment pollution mud balance, perfusion, discharging at sandstone or than scall.
4) adopt above-mentioned mud off method, will cause the complicated of work progress: need mud to be displaced a hole, and occur the damaged quality problems of pile body section easily from mud bottom concrete perfusion.
5) the disclosed spiral drilling machine of Japanese Utility Model patent (real fair 7-3269), though can drive the drill bit low speed rotation respectively and the spiral leaf rotates at a high speed, but the relative scale of its drill bit and spiral leaf rotating speed is fixed, still there is the shortcoming that by concrete execution conditions drill bit and spiral leaf all to be adjusted to optimum speed respectively, exist and occur hole wall collapse easily, need, cause environmental pollution problems with mud off, and because the damaged quality problems of pile body section can appear in the complex process of concrete perfusion.
2, telescopic screw rig (SMD, SDA rig):
Owing to outside auger stem, set up outer tube, the problem of hole wall collapse in the time of can solving boring, but still the drilling that has an auger stem and casting can't be selected the shortcoming of different optimum speeds simultaneously.
Particularly the SDA rig exists complete machine weight big, cost height, the shortcoming of poor stability by the drill power head that separates driving that outside unit head and inboard unit head constitute.
There is following shortcoming in aforementioned drilling rig technique to the soft foundation consolidation process:
1, unidirectional rotation deep agitation driller (CDM worker's method machine):
1) when the drilling stratum in order to obtain bigger cutting force, wish that low rotation speed large torque drives drill bit drilling stratum, and for the cement paste that injects with fully mixed by the loose native sand of drilling is high efficiency, wish that paddle can rotate at a relatively high speed, but because the drill bit and the paddle of puddler are coaxial integrative-structure, drilling and stirring can't be selected two kinds of rotating speeds simultaneously, can't realize high efficiency drilling and stirring simultaneously, and rate of penetration is lower.
2) because the unidirectional rotation of puddler, when running into viscous soil horizon, clay can be bonded in gradually and form clay on the paddle and stick together, and with the paddle corotation, and can't play the effect that cement paste and native sand fully mix, and causes quality problems.
2, two-way rotation deep agitation driller (ASC worker's method machine):
Though this machine can drive the drill bit low speed rotation respectively, puddler rotates at a high speed, because two groups of paddles on the puddler remain to same direction rotation, still exists cohesive soil and paddle to be bonded to and sticks together, and produces the problem of corotation.
Above-mentionedly construct the underground foundation stake and also there is function singleness in two class rigs of soft foundation consolidation process, uses circumscribed shortcoming is arranged: though on the driving principle of unidirectional or two-way rotation, this two classes rig seems identical, but because construction purpose difference, absolute tachometer value is mutually far short of what is expected, and for example: the various rig ranges of speeds of constructing the underground foundation stake are at 3~40min
-1, and to the rig range of speeds of soft foundation consolidation process at 20~80min
-1Even and same class rig because execution conditions (as formation condition, pore size) difference, needed rotating speed is also different.Therefore,, construct the underground foundation stake or, need select different rigs respectively for use, make that investment increases, utilization rate of equipment and installations is low the soft foundation consolidation process according to prior art.
Summary of the invention the object of the present invention is to provide a kind ofly can construct the underground foundation stake, again can be to the multifunctional drill and the job practices thereof of the multi-purpose machine of soft foundation consolidation process; Can be in low-speed big drilling stratum with this multifunctional drill, casting of high speed, high efficiency ground or stirring; And a stake hole need not mud off, non-environmental-pollution, is applicable to the construction of multiple stratum.
The objective of the invention is to realize by following technical proposals:
A kind of multifunctional drill mainly comprises: support machine, drill power head and drilling tool.
Above-mentioned support machine is mainly by the base of traveling on the ground, and the column, elevator unit, operating room and the haulage cable that are arranged on the base constitute.
Above-mentioned drill power head is mainly by frame movably, is arranged on the frame and the drive unit that contains prime mover, reductor and force-output shaft constitutes; Drill power head hangs on the column of support machine by haulage cable, and can move up and down.
The force-output shaft of above-mentioned drilling tool and drill power head is coupled to each other.
It is characterized in that: the force-output shaft of described drill power head is the triple force-output shafts that are made of center force-output shaft, middle force-output shaft and periphery force-output shaft; Can slow down through reductor respectively by 1 above prime mover driven, by same axle center, respectively with identical or different rotating speed, towards identical or rightabout rotation.
Described drilling tool is can be according to using needs, carry out any matched combined and a kind of way-type drilling unit of constituting by the drilling tool parts, the drilling tool parts mainly comprise: the drill bit that is made of hollow drill, cutting cutterhead, shaft coupling and jet, the screw rod that constitutes by hollow shaft, spiral leaf and shaft coupling, puddler by hollow shaft, paddle and shaft coupling constitute bores tube by the periphery that sleeve, cutter tip, shaft coupling and soil-discharging port constitute.Above-mentioned drilling tool parts can be distinguished separately and use, and also matched combined is used mutually.
Use above-mentioned multifunctional drill to construct the job practices of underground foundation stake, have following steps:
The multifunctional drill traveling is to construction location, and with required drilling tool, promptly drill bit, screw rod, periphery are bored tube, connects with center force-output shaft, middle force-output shaft, the periphery force-output shaft of triple force-output shafts of drill power head respectively; Start each prime mover of drill power head, make drill bit by 10~20min
-1Slow-speed of revolution rotation, make screw rod by 20~40min
-1High rotating speed and with the equidirectional rotation of drill bit, make periphery bore tube by 2~20min
-1Ultralow rotating speed and with the drill bit opposite spin; Drill power head moves down, and drill bit and periphery are bored tube and rotated the drilling stratum thereupon, the screw rod casting that makes progress; Drilling stops the drilling tool rotation to desired depth, periphery is bored tube separate with shaft coupling, and after drill bit and screw rod upwards promoted with drill power head, multifunctional drill moved a suitable distance on one side; After in staying underground periphery brill tube, putting into reinforcing cage and concrete perfusion, multifunctional drill moves back to original position, uses the auxiliary suspension hook on the support machine column that periphery brill tube is hung on ground, and connects with shaft coupling, underground reinforced concrete promptly becomes the underground foundation stake after a period of time solidifies.
Use the job practices of above-mentioned multifunctional drill, have following steps the soft foundation consolidation process:
The multifunctional drill traveling is to construction location, and with required drilling tool, i.e. drill bit, puddler I, puddler II connect with center force-output shaft, middle force-output shaft, the periphery force-output shaft of triple force-output shafts of drill power head respectively; Start each prime mover of drill power head, make drill bit by 10~30min
-1Slow-speed of revolution rotation, make puddler I by 30~80min
-1High rotating speed and with the drill bit opposite spin, make puddler II by 30~80min
-1High rotating speed and with puddler I opposite spin, drill power head moves down, drill bit is drilling stratum and from tip jet spray cement paste thereupon, native sand that puddler I and puddler II are loose with drilling and cement paste carry out Forced Mixing and stir, form the solid that adds of cement mixing soil, after drilling is stirred to set depth, stop the cement paste spray, upwards promote drill power head and drill bit, puddler I and puddler II, multifunctional drill moves an operating position, and moving down drilling, spray cement paste, stirring and making progress of continuation said process promotes; Repeat above-mentioned steps, can form certain zone cement mixing soil add solid, after a period of time solidifies, become handpan with certain bearing capacity.
Multifunctional drill of the present invention and job practices thereof have following good effect and advantage:
1, according to the present invention, triple force-output shafts of drill power head can drive corresponding drilling tool parts respectively, press best of breed and set rotating speed and direction of rotation, efficiency of construction height, good engineering quality.
For example: when constructing the underground foundation stake, drill bit and periphery are bored tube can low-speed big, rightabout rotation drilling stratum, and screw rod can be at a high speed, the high efficiency casting; Periphery brill tube can also protect hole wall not cave in simultaneously, and construction technology is simple, non-environmental-pollution; Owing to be way-type drilling unit, integral rigidity is strong, and bored pile can deflection, the vertical precision height; Be not only applicable to usually layer and scall and construct, be applicable to that ovum, layer of gravel and batholith stratum creep into yet.
Again for example: during to the soft foundation consolidation process, drill bit can low-speed big drilling stratum, dual puddler can be at a high speed and rightabout rotate, stirring and mixing effect is good, can prevent effectively that again the corotation phenomenon that clay becomes to stick together from taking place, and makes steady quality reliable, the efficiency of construction height.
2, according to the present invention, triple force-output shafts can drive one group of drilling tool parts, press different directions drilling, casting or stirring, torque direction is opposite, the counter-force direction that produces is also opposite, and the effect of cancelling out each other is arranged, and make whole rig at the stress during operation balance and stability, be the basis of realizing the miniaturization and design.
3, according to the present invention, the drive mechanism compactness of drill power head is structure as a whole, and volume is little, in light weight, can reduce manufacturing cost, and stability when complete machine is moved and permanence improve.
4, according to the present invention, at different construction purposes and needs, can make up neatly and join a corresponding drilling tool parts and set corresponding rotating speeds, carry out diversified construction, realized multi-functional machine, multipurpose, can reduce equipment investment, improve usage ratio of equipment and use value.
Description of drawings:
Fig. 1 is embodiments of the invention 1: the front view of multifunctional drill A.
Fig. 2 is the lateral view of multifunctional drill A shown in Figure 1.
Fig. 3 is the front view of the drill power head C of multifunctional drill A shown in Figure 1.
Fig. 4 is the lateral view of drill power head C shown in Figure 3.
Fig. 5 is the K-K sectional drawing of the drive unit 7 of drill power head C shown in Figure 3.
Fig. 6 is the L-L sectional drawing of drive unit 7 shown in Figure 5.
Fig. 7 is the drill power head C of multifunctional drill A shown in Figure 1 and the structure chart that way-type drilling unit Da connects.
Fig. 8 is the drill power head C of multifunctional drill A shown in Figure 1 and the structure chart that way-type drilling unit Db connects.
Fig. 9 a, Fig. 9 b, Fig. 9 c, Fig. 9 d, Fig. 9 e and Fig. 9 f are embodiments of the invention 2: use multifunctional drill A to construct the schematic diagram of the construction method step of underground foundation stake.
Figure 10 a, Figure 10 b, Figure 10 c, Figure 10 d, Figure 10 e and Figure 10 f are embodiments of the invention 3: use the schematic diagram of multifunctional drill A to the construction method step of soft foundation consolidation process.
Figure 11 is embodiments of the invention 4: the structure chart of multiple-drill press unit head E.
Figure 12 is the structure chart of a kind of four way-type drilling unit Dc of the present invention.
Figure 13 is that the N-N of four way-type drilling unit Dc shown in Figure 12 is to view.
Figure 14 is to use multifunctional drill A to set the schematic diagram of the construction method step of preformed pile (pipe of cement or steel pipe).
The specific embodiment:
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1: multifunctional drill A
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8.
A kind of multifunctional drill A mainly comprises: support machine B, drill power head C and drilling tool D.
Above-mentioned support machine B is mainly by base 1 that can traveling on ground G L, is arranged on the base 1 column 2 perpendicular to ground G L, elevator unit 3, and operating room 4 and wire rope 5 constitute; Also be provided with directive slide track 2a, top pulleys group 2b, auxiliary suspension hook 2c, support bar 2d, splicing sleeve 2e on the described column 2; Described elevator unit 3 can drive haulage cable 5 and auxiliary suspension hook 2c.
Above-mentioned drill power head C is mainly by frame 6 with place the drive unit 7 on the frame 6 to constitute; Also be provided with guide chute 6a and assembly pulley 6b on the described frame 6, frame 6 hangs under the top pulleys group 2b by curling up at the wire rope on the assembly pulley 6b 5, and be embedded in by guide chute 6a on the directive slide track 2a of column 2, under the traction of the wire rope 5 that hoist engine 3 drives, frame 6 can move up and down along column 2; Described drive unit 7 is mainly by being fixed on casing 8, prime mover 9a, 9b and 9c on the frame 6, being arranged at planetary reducer 10a, 10b and 10c on the casing 8, be installed in driving gear 11a, 11b and 11c on the force-output shaft of planetary reducer 10a, 10b and 10c, driven gear 12a, 12b and 12c, the swivel joint 15 that can import liquid and force-output shaft 16 constitute; Described force-output shaft 16 is by the hollow rotatable center force-output shaft 16a by bearing 13a and 13b support, by bearing 13b support rotatable in the middle of force-output shaft 16b, triple force-output shafts that the rotatable periphery force-output shaft 16c that supports by bearing 13b and 13c constitutes; Gear 12a is installed in center force-output shaft 16a and upward and with gear 11a meshes, and force-output shaft 16b went up and meshes with gear 11b in the middle of gear 12b was installed in, and gear 12c is installed in periphery force-output shaft 16c and upward and with gear 11c meshes; Under the driving respectively of prime mover 9a, 9b and 9c, slow down by planetary reducer 10a, 10b and 10c, through gear 11a, 11b and 11c and gear 12a, 12b and 12c engagement transferring power, make the center force-output shaft 16a of triple force-output shafts 16, middle force-output shaft 16b and periphery force-output shaft 16c by same axle center, respectively with selected rotating speed and direction rotation.
Above-mentioned drilling tool D is can be according to using needs, selects for use suitable drilling tool parts to arrange in pairs or groups arbitrarily and a kind of way-type drilling unit of constituting; The drilling tool parts mainly comprise: drill bit 20, screw rod 21, periphery are bored tube 22, drill bit 23, puddler 24,25; Described drill bit 20 mainly is made of hollow drill 20a, cutting cutterhead 20b, shaft coupling 20c and jet 20d; Described screw rod 21 mainly is made of hollow shaft 21a, spiral leaf 21b and shaft coupling 21c; Described periphery is bored tube 22 and mainly is made of sleeve 22a, cutter tip 22b, shaft coupling 22c and soil-discharging port 22d; Described drill bit 23 mainly is made of hollow drill 23a, cutting cutterhead 23b, shaft coupling 23c and jet 23d; Described puddler 24,25 mainly is made of hollow shaft 24a, 25a paddle 24b, 25b and shaft coupling 24c, 25c.
One group of drilling tool Da bores tube 22 by drill bit 20, screw rod 21 and periphery and constitutes, connect with the center force-output shaft 16a of triple force-output shafts 16, middle force-output shaft 16b and periphery force-output shaft 16c respectively by shaft coupling 20c, 21c and 22c, under the driving of triple force-output shafts 16, can be by same axle center, respectively with selected rotating speed and direction rotation; By swivel joint 15, can in hollow drill 20a, import liquid through hollow center force-output shaft 16a, by the jet 20d ejection of drill bit 20 front ends.
One group of drilling tool Db is made of drill bit 23, puddler 24,25, connect with the center force-output shaft 16a of triple force-output shafts 16, middle force-output shaft 16b and periphery force-output shaft 16c respectively by shaft coupling 23c, 24c and 25c, and under the driving of triple force-output shafts 16, can be by same axle center, respectively with selected rotating speed and direction rotation; By swivel joint 15, can in hollow drill 23a, import liquid through hollow center force-output shaft 16a, by the jet 23d ejection of drill bit 23 front ends.
Embodiment 2: use multifunctional drill A to construct the job practices of underground foundation stake.
With reference to Fig. 9 a, Fig. 9 b, Fig. 9 c, Fig. 9 d, Fig. 9 e and Fig. 9 f.
Multifunctional drill A traveling is to construction location, drill bit 20 with one group of drilling tool Da, screw rod 21 and periphery are bored tube 22 and are connected with center force-output shaft 16a, middle force-output shaft 16b and the periphery force-output shaft 16c of triple force-output shafts 16 of drill power head C respectively, start drive unit 7, make drill bit 20 at rotation speed n 1=10~20min
-1Scope in low-speed big rotation, make screw rod 21 at rotation speed n 2=20~40min
-1Scope in the equidirectional high speeds rotation of drill bit 20, make periphery bore tube 22 at rotation speed n 3=2~20min
-1Scope in drill bit 20 low-speed bigs rotation in the other direction, concrete tachometer value is set according to formation condition and bore diameter; Start hoist engine 3, by the traction of wire rope 5 and the action of gravity of drill power head C, drill power head C moves down along column 2, and drill bit 20 and periphery are bored the downward thereupon drilling stratum of tube 22, carried upward by screw rod 21 by the native sand of drilling, and discharge by soil-discharging port 22d; In drilling process, can adjust the rotating speed of drilling tool Da at any time according to the stratum firmness change, drilling is to desired depth, stop to move down of drill power head C, after native sand in waiting to hole is discharged fully, stop the rotation of drive unit 7 and drilling tool Da, periphery is bored tube 22 separate with shaft coupling 22c, drill bit 20 and screw rod 21 upwards rise to the top of column 2 with drill power head C; Multifunctional drill A moves a suitable distance on one side; In staying underground periphery brill tube 22, put into reinforcing cage 27, and concrete perfusion 28; Multifunctional drill A moves back to original position, use the auxiliary suspension hook 2c on the column 2 that periphery brill tube 22 is hung on ground, and connect with shaft coupling 22c, but multifunctional drill A traveling is to next construction location.The Reinforced Concrete Circular Cylinder body of underground perfusion after a period of time solidifies, promptly becomes the underground foundation stake.
Embodiment 3: use the job practices of multifunctional drill A to the soft foundation consolidation process.
With reference to Figure 10 a, Figure 10 b, Figure 10 c, Figure 10 d, Figure 10 e and Figure 10 f.
Multifunctional drill A traveling is to construction location, drill bit 23, puddler 24 and the puddler 25 of one group of drilling tool Db are connected with center force-output shaft 16a, middle force-output shaft 16b and the periphery force-output shaft 16c of triple force-output shafts 16 of drill power head C respectively, start drive unit 7, make drill bit 23 at rotation speed n 4=10~30min
-1Scope in low-speed big ground rotate, make puddler 24 at rotation speed n 5=30~80min
-1Scope in drill bit 23 rotation at a high speed in the other direction, make puddler 25 at rotation speed n 6=30~80min
-1Scope in puddler 24 rotation at a high speed in the other direction, concrete tachometer value, set according to formation condition and boring straight apertures, start hoist engine 3, by the traction of wire rope 5 and the action of gravity of drill power head C, drill power head C moves down along column 2, drill bit 23, puddler 24 and puddler 25 enter in the ground downwards thereupon, drill bit 23 drilling stratum, and from drill bit 23 tip spray cement pastes 29, native sand that puddler 24 and puddler 25 are loose with drilling and cement paste 29 carry out Forced Mixing and stir, and what form cement mixing soil adds solid 30; In the process that drilling is stirred,, can adjust the rotating speed of drill bit 23, puddler 24 and puddler 25 at any time according to the variation of stratum hardness and soil property; After drilling is stirred to desired depth, stop spray cement paste 29, drill bit 23, puddler 24 and puddler 25 are upwards risen to the top of column 2 with drill power head C, stop the rotation of drive unit 7 and drilling tool Db, the consolidation process of a unit is finished; Multifunctional drill A shift position, repeat above-mentioned steps, carry out the construction of next unit, and the solid 30 that adds of each unit is interconnected, until the consolidation process construction of finishing presumptive area, the cement mixing soil that joins together add solid 30, after a period of time solidifies, promptly become handpan with certain bearing capacity.
Embodiment 4: multiple-drill press unit head E.
With reference to Figure 11.
Multiple-drill press unit head E is by the differentiation of the drill power head C in the embodiment of the invention 1 and next; Two drive units 7 are connected combination, and be fixed on the frame 31, just constituted the multiple-drill press unit head E with two triple force-output shafts 16, it can drive two groups of drilling tool D simultaneously.
In conjunction with the foregoing description, describe the present invention, but do some suitable changes by structure and compound mode to drill power head or drilling tool parts, the details of construction sequence is done some suitable adjustment, just can derive various rig and corresponding construction method thereof within the scope of the invention.
For example: Figure 12 and shown in Figure 13 be a kind of four way-type drilling unit Dc, use it to the soft foundation consolidation process, have higher efficiency of construction.
Again for example: shown in Figure 14 is to use multifunctional drill A to set the schematic diagram of the construction method step of preformed pile (pipe of cement or steel pipe etc.); Utilize this job practices, can friction, noiselessness, set preformed pile expeditiously.