CN1436648A - Mould parts design auxiliary method and its system - Google Patents

Mould parts design auxiliary method and its system Download PDF

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CN1436648A
CN1436648A CN02140024A CN02140024A CN1436648A CN 1436648 A CN1436648 A CN 1436648A CN 02140024 A CN02140024 A CN 02140024A CN 02140024 A CN02140024 A CN 02140024A CN 1436648 A CN1436648 A CN 1436648A
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mold component
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CN1301840C (en
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高桥昌平
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Futaba Corp
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q50/04Manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design

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Abstract

Provided are a method and a system for backing up the design of parts of mold whereby the mold designer of a user is easier to check up with and to select from the standard parts from a professional mold parts maker, and to judge if a standard part is suitable when designing a mold. The datas of standard pasts of a professional maker who supplies mold bases and accessory pasts for mold, etc. are contained in the host backing up system 13 for mold design as a figure-symbol which comprises various attributes according to the processing standards (dimensions, material, quality, processing method, etc.) of the maker. The designer of mold maker is able to design the cavity and the core (S2) according to the datas for product designing (S1), to run the host system 13 to obtain the design datas from an intermediate file 12 in CAD, to select a mold base adapted to use from the display screen of host system (S4-S5), to select a mold part, and to give order in sequence on the aperture processing of the steel plates to be used as mold base (S6). The professional maker is also able to make an estimate, to receive the order, to prepare in automation the processing information and to give order in multi-stages so that an earlier arrangement and an earlier start of processing can be attained.

Description

Mold component design aiding method and system thereof
Technical field
The present invention relates to add the mold component comprise die ontology (base), module selection, append the standardized system of the processing specification that adds man-hour for 2 times, also relate to order easily and comprise the processed mould parts 2 times, and can shorten the mould design aiding system of delivery date.
Background technology
Follow the development rapidly and the variation of electronic equipment in recent years, be badly in need of the shortening exploitation time limit, the precision of the Mold Making that requirement raising plastic mould is used and shortening design time.Means as effective shortening Mold Making time limit, be that each parts in the mould are carried out standardization, the Standard Module body of on market, selling by the specialized vendor, for the exploitation time limit that shortens plastic mould, what utilize the Standard Module body is indispensable means, and its importance becomes increasingly conspicuous.
Die ontology constitutes in the following manner: the polylith steel plate is connected, constitute according to a plurality of sections (block), this section leads by guiding parts, realize sliding, and this point will specifically describe in the back.
For the steel plate that constitutes this die ontology, append processing and comprise the processing in various holes, and a plurality of appurtenances that are called " mold component " are installed the processing in the hole of usefulness.
In most cases, this mold component is assembled in the die ontology.
Generally, the mold manufacturing industry person (below be called " user ") who is also referred to as " mould manufacturer " carries out the die cavity directly relevant with the shape of moulded parts and the processing of core rod, carries out assembling, the adjustment of general die ontology, finishes mould.
Usually, in order to carry out the processing of die cavity and core rod effectively, the machinery that the user has is most to be with discharge processing, the wire rod cutting, and precision drillings etc. are the special machine of main body, practitioner's time rate wage is also higher.
Die ontology, mold component are usually to die ontology, and the specialized vendor of mold component buys.
These die ontologies, mold component, according to molded shape of products and quantity, gate form (runner gate shape) etc., determine the thickness of slab etc. of the plate class of template that the form, die ontology of die ontology adopt etc., the flat shape of main and goods, the form that disposes the mold component that is associated to determine demoulding pin etc., quantity, coordinate position etc.
As the user, also entrust the said products shape, to die ontology, comprise the additional processing of each mould being carried out different hole processing, the inserting slot of template etc. respectively, if under the state that attached mold component is installed on the die ontology, pay goods from the specialized vendor, then can carry out the die cavity as the industry, the making of core rod specially.
Preferably die cavity, the core rod of finishing is assembled on additional process finishing and the mounted die ontology of mold component, adjusts, grind, finish mould.
In most cases, the additional processing of die ontology and general mold component etc. is that universal machine carries out common perforate, inside and outside cylinder grinding, flush cut, grinding waits and finish by using, in most cases, with regard to user's time rate wage, cost efficient is disadvantageous.
In addition, after paying die ontology, mold component, replenishing processing by the user, also is being disadvantageous aspect the manufacturing schedule of mould.
Therefore, the additional processing of these die ontologies, mold component is carried out aspect the specialized vendor, will carry out the die ontology of additional processing and mold component installation and give the user, and cost-performance is good, and the manufacturing schedule also is favourable.
Here, die ontology has been carried out general description.This die ontology is considered as constituting the die cavity (blank part) of mold and the keeper of core rod (real core),, forms die cavity,, core rod is installed at active side (section) at fixation side (section).If with the die ontology closure, fixation side is contacted with two die joints of active side, then the space that is formed by die cavity and core rod constitutes the mold portion of moulded parts, to the resin of injecting fusion here.Behind temperature decline, resin solidification, then open die ontology, fixation side is separated with active side, take out the resin that solidifies, obtain moulded parts thus.
The structure image of die ontology is aforesaid to be constituted like that, promptly, the flat board of the steel of various polyliths is overlapped, by bolt they are connected, constitute fixation side and active side and other a plurality of sections, the parts of the guiding usefulness that is installed on each section are slided, it is led, even under the situation of active side relative fixed side shifting, deviation does not still appear in the mutual plane position of two sections.Therefore, die ontology is made of the part of the columnar bearing class of the columned post class of guide finger etc., pilot bushing etc. and bolt etc. in being referred to as the steel plate group of " plate ".
In addition, following mold component is assemblied in the die ontology as appurtenances, and this mold component has the various uses of demoulding pin (hollow shaft), locating ring, sprue bushing, fulcrum post, puller bolt etc.
Die ontology is made of smooth steel plate that is referred to as " plate " and the attached mold component that is referred to as " part ".
Must assemble the processing in the hole that above-mentioned part class uses to the plate class of above-mentioned grade.In addition, from the function aspects of die ontology, the installation screwed hole of the lifting bolt of the oilhole that cooling is used etc., water hole, bottoming hole, mould suspention usefulness etc. also is essential.They require to carry out the processing of various circular holes on the plate class that constitutes die ontology.
Also be useful on the irregularly-shaped hole beyond the circular hole that the core rod etc. of prebored hole of the inserting slot of die cavity installs, or the processing request of (the band end) pothole, but they are included in the processing in hole of wide meaning.
So the main body of the service that provides from the specialized vendor's side direction user who supplies with die ontology and mold component becomes the supply of carrying out die ontology, mold component, and the processing in hole that forms the plate class of this die ontology.That is, can consider to serve and roughly be divided into plate, part, this 3 class of (in plate, processing) hole.
Have again, in this manual, will be as the die ontology of assembly, constitute the steel plate of die ontology, (lead, pilot bushing etc.) guiding parts is attached to die ontology and the mold component installed is referred to as " mold component ".
In addition, also have following occasion, in this case, mold component (part) is adjusted, such as the lasting embedding of the total length of pin class, the additional processing that position of mounting hole change etc. are local.
The applicant sells standardized alone die ontology as the specialized vendor of mold component, the achievement of the needs by satisfying plastic mould manufacturer all the year round, and the applicant has the achievement that is roughly industry standard.
In addition, with in the Standard Module parts of mould, all according to the JIS customization, ease of use is better for each plate class, guide finger, return pin, guide finger lining, locating ring, distance piece etc. at plastics.
For the Standard Module body of on market, selling by the specialized vendor, if shorten the Mould design of using from plastic mould, to the time limit of die forming, in order to carry out mould design easily as user's mold manufacturing industry person, then pass through the die ontology beyond JIS (JIS) specification, standardization is carried out in mould part and additional processing respectively, to die ontology, part, the additional processing processing (symbolism of goods title and processing) of standardizing, make the catalogue specification, and will be recorded in the goods specification of such as the goods name code of Standard Module body in these catalogue specifications etc. as main body by user indication, can realize ordering the Standard Module body.
These catalogue specifications such as under the applicant's situation, roughly are divided into (standard) die ontology, mould part (mold component) and replenish these 3 parts of processing.
The page or leaf of Standard Module body is divided into 2 board types, 3 board types, box mould type and main body compression mod, and 2 board types are divided into high rigid-types, existing type, large-scale type etc.
Specification to the high rigid-types in 2 board types describes below, and the Standard Module main body structure is described.
Figure 12 represents the Standard Module body of the high rigid-types in 2 board types.Die ontology by cavity adaptor plate T, fixed bolster plate A, stripper plate S, active side template B, backing plate U, distance piece C, go up the formations such as laminated construction of the demoulding (ejector) plate E, bottom knock out bar F, active side installing plate L, they by pilot bushing GBA, GBB, guide finger GPA, return pin RPN, be used for the fastening bolt of various sizes fastening threadably between each parts is constituted.
Except the molded shape of products of mould, the user is option board type and high rigid-types or existing type at first.
Select the high rigid-types in 2 board types, the order side by side of the goods name code when ordering below describes the indicating means of goods specification.
Select 2 board types, then, select stripper plate S, the having or not of backing plate U (such as, if having backing plate U, do not have stripper plate S, then be SA), select then nominal size (template A, the vertical and horizontal amplitude of B, such as, be of a size of 150mm in length and breadth, be 1515).Afterwards, if having the amplitude of thickness, installing plate T, the L of fixed bolster plate A, active side template B and distance piece C, the thickness of backing plate U (such as, A=30mm, B=30mm, C=60mm, T=200mm, U=30mm.), the specification of stripper plate and select specification etc. to replenish processing, then then carry out according to the mode of describing later.If it is provide an example, then as described below.
Form " MDC SA 1,515 30 30 60SVBN ", behind N, describe selecting specification and additional indication of processing etc.
In addition, under the situation of mould part, every kind of parts at stripper pin (hollow shaft), oblique pilot pin, runner gate lock pin, locating ring, die sinking control part, master space spare, spring, thermal insulation board etc., specify its diameter, length, material, it is carried out symbolism handle, can catch the order of mould from visual aspects.
In addition, relate to many-sided following content that replenishes processing and can specify specifications such as its various sizes and form: the water hole according to symbol, oilhole, the processing of bottoming hole, groove processing, the lifting bolt processing of screwed hole, puller bolt, support column, latch, locating snap ring, demoulding guide finger, spring, push rod, the mould locking device, locating ring, the assembling processing of sprue bushing, installing hole, the processing of U type groove is installed, anchor clamps, the processing of clip groove, the knock-pin processing in hole, the processing of special guide form, the additional processing of backhaul pin-and-hole, the change of the fulcrum post collar, insert-molded processing with die ontology, the size of installing plate and the change of installation method, the thickness change of plate, the change of thickness of slab size allowable error, the material change of plate, the length change of part, the overfolw hole processing of guide finger, the length change of pilot bushing, the thickness change of part, the component clearance change, the spacing change of fastening bolt and number change etc.
In addition, selecting mold component, it is installed under the situation of the additional processing of using on the steel plate that constitutes die ontology, selection can be assembled these parts and be delivered goods, perhaps do not assemble and any situation in the two of delivering goods still can be indicated it by symbol.
If the specialized vendor of Standard Module body accepts and order for goods in this manner, then, can easily on production line, carry out the processing of Standard Module body by symbol is understood processing.But, because the variation of mould moulded parts (such as, the number of entry of the applicant's specifications is greater than 2,000 ten thousand kinds.), select the increase of accepting and order for goods of specification, thereby the character quantity of goods name code increasing significantly, the advantage of goods name codeization is weakened.
In addition, from the 1980s, manufacturing and designing of CAD/CAM (computer aided design/computeraided manufacturing CAD and manufacturing) becomes common technology, the user must carry out Mould design by CAD, thereby when watching the catalogue specifications, need carry out symbol to the goods specification and handle.Thus, the applicant is for corresponding with the computerization of mould design, in phase earlier 1990s, to Standard Module body and its parts, order (accepting and order for goods) system of processing improves, provide from accepting and order for goods to the user, the system that shortens greatly during the delivery (particular content is with reference to " standard be shaped (mold) mold component blue book " two Leaf electronics industry Co., Ltd. distribution VOL.1 in August, 1998, and " replenishing processing guiding book [" in July, 2000 two Leaf leaf electronics industry Co., Ltd. distribution).
The order of this Standard Module body (accepting and order for goods) system is that professional aid (being called " design aiding system " below) is bought in the design of customer-oriented promulgation, be called as professional assistant software " mould figure changes " (the applicant's registration mark) (its particular content is with reference to http://futaba.co.jp/jp/product/mold/product), come auxiliary mould conception design by 3 dimensions three-dimensional (solid base), effectively support the conception design of Standard Module body, can shorten Mold Making delivery date by rapid processing.
This design aiding system is taked following form, and in this form, the goods name code of the Standard Module body that the applicant is cultivated in the catalogue specification all the year round is that the goods specification of main body is indicated.
In addition, for punch die, the module that issue is used with punch die is the catalogue of the same design at center.
Figure 13 is designed into the flow chart of the operation that mould finishes from the mould of the Standard Module body that adopts this design aiding system for expression.
User as mould manufacturer adopts CAD to carry out goods designs (step S1).Then, carry out mould design (design of die cavity, core rod) (step S2).Is CAD intermediate file (step S3) with the data of the CAD that generates this moment with STEP, STL format conversion as the occasion of the DXF form under the situation of the IGES form of data format or 2 dimension CAD, 3 dimension CAD, start the design aiding system of user side, read in the CAD intermediate file, at this moment, the specification (step S4) of the Standard Module body that the prompting design aiding system is recommended automatically on picture.
The user is at step S5, as required, the Standard Module body that altering system is recommended, the specification (step S5) of die ontology settles the standard, indication replenishes specification (step S6), communication line by internet etc. will send to mould manufacturer (step S20) based on the design data of the Standard Module body that design aiding system generated.
The design data that the specialized vendor will send is used for the design aiding system of specialized vendor's side, evaluate and the processing (step S21) of accepting and order for goods, processing hinders checks (step S22), machining information generates (step S23), the indication production line, accept the processing (step S24) of the die ontology ordered, paid processed mould body (step S25), then carried out step S11.
The user replenishes the indication of processing in step S6 after, the file conversion that design aiding system is generated is the employed cad data form of our company, the die ontology shape data of specification being processed corresponding scope forwards (step S7) in the CAD system to, carry out specification and process specifications design (step S8) outside the corresponding scope, judge whether to take place the corresponding additional specification correction (step S9) of Standard Module body or specification, if do not need to carry out the specification correction, then carry out step S10, the mould design is finished, carry out the specification correction if desired, then turn back to step S5.
If the mould design is finished, pay the die ontology of having ordered, then at step S11,, die ontology is replenished processing according to the corresponding extraneous additional specification of specification processing.
At step S11A, supply with die cavity, core rod that the user makes in addition, assemble, mould is carried out fine finishining, adjustment (step S12), make mould (step S13).
In the high precision int of plastic mould is handled, in order to tackle the additional processing of the various height of following the Mold Making appearance, in the processing indicating means of present goods name code, must whether judge this processing by specialized vendor's reply by the user, in addition, even such as under the situation of reply, indicative feature increases, the goods name code is extremely complicated, tediously long, and client also is difficult to judge, is easy to generate mistake.
In addition, carry out the processing specification that symbol is handled owing to design aiding system being limited to as the catalogue specification of the mould manufacturer that is provided, therefore the Mould design accessory system of above-mentioned Standard Module body can not be finished the design of die ontology.
In addition, for the specialized vendor, when the new processing specification of reply,, thereby must spend the more time between the preparatory stage and promptly can not realize tackling fast man-hour for the symbolism processing and the catalogue of processing specification are issued.
Also have, in the processing specification that present the applicant's catalogue can't be carried out the symbolism processing as specification, compare, have the more specification as the slip core rod and determine key element with the processing specification in past.In such processing specification, for expressing 1 processing specification, necessarily require the parameter (character quantity is more than 100) more than 20, significantly the aim of also understanding easily the people that the in the past the sort of symbol in only requiring the symbolism processing of disengaging can be understood.Thus, the catalogue normalization that is in slip core rod processing is handled and is difficult to the situation of carrying out.In addition, the specification on the catalogue has also necessarily required multipage, client's its specification of also beyonding one's depth.
Be converted to by selected Standard Module body of design aiding system and the formed file of additional specification instruction content, it is read in the CAD system of selling on the market, then, must be to when the indicated Standard Module body of design aiding system side or additional specification change, must turn back to design aiding system once more, carry out the selection once more of Standard Module body or additional specification, and deliver the CAD system design data of selling on the market once more.
And, since with design information (ordering information) once handle and procedure of processing in send, therefore also have can not tackle user side in inferior transmission purchasing order information and the problem of additional processing trust.
Summary of the invention
The object of the present invention is to provide under the situation of not recognizing the goods title, mold component design aiding method and system thereof based on the size of parts, machining shape, position, attribute indication etc., help to reduce as and the corresponding die ontology of additional needs of height, the cost of the mould industry of module design tool, shorten delivery date.
The invention provides a kind of mold component design aiding method, it adopts processing criterion control module, memory, input block and the display unit with processing criterion message control program that shape symbol (symbol) is controlled;
In wrap in above-mentioned shape symbol in the above-mentioned mold component design aiding method and comprise following part as character string, this following comprising:
Basic configuration type (class), by the aggregate of a kind of these 5 kinds of primitive shapes such as cuboid, cylinder, the frustum of a cone, ball, hemisphere or multiple combination and by closed nemaline rotation sweep that on 1 plane, forms or the formed scanning shape of translation scan this basic configuration type is described, and the shape in the plate of expression mold component, part, hole;
Shape symbol attribute type, this shape symbol is made of following attribute information with attribute type, comprising: the dimensional tolerance of the size that position and direction are set of 3 dimension spaces of the above-mentioned basic configuration type of expression regulation, the bound of this size, the position is set, the attribute information of angle etc. is set; Expression describe above-mentioned basic configuration type purposes or with the type of the corresponding situation of above-mentioned mold component, and the attribute information of the key element attribute of the difference in plate, part, hole; The attribute information of the shape of the shape of the rib that comprises in the description basic configuration type, precision, face, surface state, processing method etc.; And the attribute information of describing the material, heat treatment etc. of the pairing mold component of shape symbol.
In addition, the invention provides following method, wherein, in the attribute information of shape symbol, will be as specialized vendor's processing criterion specification and definite attribute information is put down in writing as initial value in advance.
In addition, in display unit, show the title of the mold component that from the attribute of shape symbol, extracts, arbitrarily appointment attribute,, and above-mentioned shape symbol carried out the corresponding diagram that 3 dimensions or 2 dimensions are handled.
Also have, also propose following method, wherein, from permissible value tabulation, select to be kept at the attribute information in the above-mentioned shape symbol, or make it as importing based on the value in the allowed band of specialized vendor's processing criterion based on specialized vendor's processing criterion.In addition, the attribute information of reading and saving in the shape symbol, pass through input block, change is shown in the image in the display unit as 3 dimension shapes, when change has taken place in the attribute information relevant with shape and size, this change result is upgraded as the attribute information of size in the shape symbol etc., also can under the situation that does not turn back to designated directory, it be changed.Short of obstruction all can reduce the time that the user is spent in the numerical value input.
Have again, can be from whole attribute informations of storing as the attribute information the shape symbol, read attribute information selectively, the data file that generation is used for calculation of price and makes machining information realizes the automation of specialized vendor's order business, additional processing etc. and saves manpower with this.
In addition, the present invention proposes following proposal, wherein, with utilizing the process of the shape symbolic information of controlling according to specialized vendor's processing criterion to disclose, make the attribute information of the shape symbol of the CAD system that is used on market, sell become possibility as the interface of the personal computer of selling on the market with the DLL of OS.
In addition, the present invention also proposes following proposal, wherein, with mould during the design repeated segmentation, and will during in the design specification of plate, part and hole processing of the die ontology relation determined pass to processing that the specialized vendor is about to plate, part and the hole of the die ontology relation from mould manufacturer to the specialized vendor and order and carry out repeated segmentation.
The invention provides a kind of mold component design aiding system, it is made of following part, and this following part comprises:
Link with consolidated network, be mounted with based on the processing criterion data of specialized vendor's processing criterion and based on the processing criterion message control program of shape symbol, and the symbol shape display routine;
Specialized vendor's side special network server, this specialized vendor's side special network server and above-mentioned network linking, from processing criterion message control program based on the shape symbol, the mould design data is obtained as the shape symbol, the attribute information of selected shape symbol, and evaluate processing, the processing of accepting and order for goods;
Above-mentioned mold component design aiding system is characterised in that:
In wrap in shape symbol in the above-mentioned mold component accessory system and comprise following part as character string, this following part comprises:
The basic configuration type, aggregate by a kind of these 5 kinds of primitive shapes such as cuboid, cylinder, the frustum of a cone, ball, hemisphere or multiple combination, and this basic configuration type is described, and the shape of the plate of expression mold component, part, hole etc. by closed nemaline rotation sweep that on 1 plane, forms or the formed scanning shape of translation scan;
Shape symbol attribute type, this shape symbol is made of following attribute information with attribute type, comprising: the dimensional tolerance of the size that position and direction are set of 3 dimension spaces of the above-mentioned basic configuration type of expression regulation, the bound of this size, the position is set, the attribute information of angle etc. is set; The purposes of above-mentioned basic configuration type is described in expression, or with the type of the corresponding situation of above-mentioned mold component, and the attribute information of the key element attribute of the difference in plate, part, hole; The attribute information of the shape of the shape of the rib that comprises in the description basic configuration type, precision, face, surface state, processing method etc.; And material and the heat treated attribute information of describing the pairing mold component of shape symbol;
Processing criterion message control program based on the shape symbol starts the processing criterion message control program that adopts the shape symbol that includes character string, acceptance is in accordance with the prompting of the proposed standard mold component of the processing criterion of the specialized vendor side corresponding with the mold component of user side design, and whether decision uses above-mentioned proposed standard mold component;
Specialized vendor's side special network server of having accepted above-mentioned user's link obtains the mould design data as above-mentioned shape symbol, the attribute information of selected shape symbol, evaluate processing, the processing of accepting and order for goods, generate the mold component machining information of specialized vendor's side.
Native system will utilize the process of the shape symbolic information of controlling according to specialized vendor's processing criterion, disclosed as the interface of the personal computer of selling on the market, make the CAD system of selling from the market utilize the attribute information of above-mentioned shape symbol to become possibility with the DLL of OS.
In addition, also can be with mould during the design repeated segmentation, will during in the processing specification of the mold component determined pass to the mold component processing indication that above-mentioned specialized vendor is about to from mould manufacturer to the specialized vendor and carry out repeated segmentation.
Also have, following proposal is also proposed, wherein, this system will utilize the process of the shape symbolic information of controlling according to specialized vendor's processing criterion to be disclosed as the interface of the personal computer of selling on the market with the DLL of OS, and the CAD system that can sell from the market utilizes the attribute information of above-mentioned shape symbol.
In addition, also propose following proposal, wherein, this system can pass through network from above-mentioned specialized vendor's side special network server, with the mold component that newly adds, or the interpolation processing method of mold component gets access in the above-mentioned processing criterion message control program based on the shape symbol.
Description of drawings
Fig. 1 is the flow chart of explanation die design accessory system of the present invention;
The sketch of the network that Fig. 2 is used for die design accessory system of the present invention;
Fig. 3 is the block diagram of the internal structure of expression mould design aiding system;
Fig. 4 is the key diagram of basic configuration type (pel);
Fig. 5 represents the perspective view of example and the table of standard items for the catalogue of a kind flat stripper pin of expression mold component;
Fig. 6 illustrates the figure that charges to example of CAD for being example with bolt that has hole, hexagon angle and the hole of passing this bolt;
Fig. 7 is the example of the method for charging in the hole of Fig. 6;
Fig. 8 is the example of the method for charging in the hole of Fig. 6, will have the figure of the shape glyph image of drawing with coincidence system in the bolt in hole, hexagon angle and hole;
Fig. 9 is used for the schematic diagram of the searching step that the storage entity of shape symbolic information and appraisal and machining information use for expression;
Figure 10 is in the CAD system of shaping dies, obtains the key diagram of step of the shape data of goods (moulded parts);
Figure 11 is the shape data according to goods (moulded parts), and quantification, gate form etc. are determined the key diagram of step of the basic configuration of die ontology;
Figure 12 is the plane of the basic structure (having 2 blocks of plates, stripper (stripper)) of expression die ontology, the perspective view of side;
Figure 13 carries out the occasion of 2 processing (replenish specification), the flow chart of standard step to the Standard Module body for expression.
The specific embodiment
Describe according to following order.
1. with reference to flow chart, the explanation of the flow process when die Design is made;
2. main explanation to the network in the specialized vendor;
3. the internal structure of mold component establishing method of the present invention;
4. the explanation of the structure of shape symbol and attribute;
5. the instantiation of shape symbol (bolt and bolt hole);
6. common CAD system is related with the mold component method for designing.
1. reference, the explanation of the flow process when die Design is made.
At first, with reference to the flow chart of Fig. 1, the suitable utilization situation of the system of mold component design aiding method of the present invention that adopts is described.
This flow chart is according to the user side that comprises as mould manufacturer, and the operation subregion when making as the two shaping dies of specialized vendor's side of the specialized vendor of Standard Module body and universal mold parts is represented.
In addition, explanation from now on focuses on shaping dies is described.If be limited to shaping dies, then will be as the die ontology of assembly parts, constitute the steel plate of die ontology, guiding parts is attached to die ontology and the mold component installed is referred to as " mold component ".
In addition, in the description of back, sometimes above-mentioned mold component design aiding system is called the die design accessory system.
Mould design design is identical, and this mold component design aiding method and system thereof can be suitable for the configuration aspects at mould same as before, and the die casting that similarity is stronger (die cast) is with mould etc.
Also have,,, then can be suitable for same as before if therefore above-mentioned mold component design aiding method and system thereof the module that will be used for diel reads to be die ontology in addition because design concept is common.That is, will comprise the module as assembly parts, the steel plate that constitutes this module, guiding parts and be attached to this module and all parts of the mold component installed are called mold component, can enlarge the scope of application.
That is, the auxiliary and system of above-mentioned mold component design can be suitable for comprising mould and the stamping die of die casting (die cast) with mould etc.
Usually be carried out to the order of pattern tool from molded capable dealer to mould manufacturer, it is also very common to provide goods figure to entrust molded capable dealer to carry out the situation of production of moulding part by the end user.Therefore, can think that the goods design finishes.(S1)
Recently, it is also very common to carry out this situation of handing-over of shape of products data according to the form of cad data.The design department of mould manufacturer generally is to import the CAD system of selling on the market to carry out the mould design.
Generally, be used for the machine title of the forming machine of mould process, ability etc. are also by molded capable dealer's indication.
The shape of products data can be input in the CAD system of mould manufacturer use, and it can be shown in the display frame of CAD system.
Figure 10 represents the example of above-mentioned display frame, and Figure 10 (a) is as the wire frame image 42 of 3 dimensions, and Figure 10 (b) shows 43 as shade.
In the starting stage of die cavity, core rod design (S2),, determine institute's peek amount of the number of simultaneously molded moulded parts according to the ability of shape of products data and forming machine etc.Figure 11 (a) represents the display frame of the CAD system in this stage, the figure shows following state, at this state, shade according to goods shows 43, roughly determine circumscribed die cavity basic configuration 44, be provided with, obtain the operating area 45 of fixed bolster plate according to institute's peek amount.The figure shows 6 the situation that adopts.
Then, according to structure of gate form and liner etc., determine the basic structure (form) of the shaping dies of 2 assemblies, 3 assemblies etc.Here, cast gate refers to the down gate of cast molten resin in mould cavity part, and runner gate refers to resin is delivered to from the nozzle of forming machine the path of mould cavity part.Be poured in this path the resin that solidifies the back and be also referred to as runner gate, each when molded, must from mould, take out moulded parts and runner gate.
According to this basic structure, shown in Figure 11 (b), obtain the basic appearance and size of die ontology 47.
Carve at this moment, start the die design accessory system that the user uses,, give this accessory system (S3) design data by CAD intermediate file 12.
Resemble as described in the back, this accessory system is according to forming with the mode that a plurality of markets CAD system carries out master data exchange.
In the recommendation die ontology prompting (S4) of die design accessory system, according to each numerical value that transmits by CAD intermediate file 12, from forming in specialized vendor's side the die ontology of standard, optimal Standard Module body is selected and from being shown to user's mould designer after memory accesses.
At user side, whether can use above-mentioned Standard Module body and to analyze (S4A), if can use, choice criteria die ontology (S5) then.
Under situation about can not use, determine specification (S4B), form processing specification indication (S6) by free size and structure mold body.
Under the situation of Standard Module body, in the moment that the user orders goods, the specialized vendor can enter the standard processing in the 1st stage.
As a feature of this accessory system, the multistage ordering method is adopted in the processing of die ontology indication.That is, constitute in the following manner, this mode is: by in the design process of die ontology, order goods with a plurality of stages, in the design project progress, carry out the processing of die ontology.
Such as, dividing under the situation that 3 stages order goods, the order in the 1st stage (1 initial order) was carried out in the starting stage of following mould design, in the starting stage of this mould design, determined the appearance and size of die ontology, the size of the plate class of the template of mode structure etc.The stock's affirmation, arrangement, profile etc. that can carry out the plate class that constitutes die ontology and the critical piece that must use are processed with beginning.
Will be except die cavity, core rod periphery, from the order of the specification of the inserting slot of preceding half section template of determining to the interstage of mould design etc. as the 2nd stage (2 in the middle of order goods).
To arrange from the temperature adjustment hole of die cavity, core rod periphery and the order (3 final order) of the specification that second half section of the mould design of protrudent pin layout etc. is determined to terminal stage as the phase III.Thus, determine the whole specification of die ontology.
Order goods by carrying out the multistage like this, the processing of die ontology can be put into leading portion and carry out, realize shortening with the delivery date of Standard Module body that replenishes processing and Universal Die parts according to schedule easily.
In specialized vendor's side, can in every way this mould design aiding system be applied in many ways to evaluate, engineering design, the generation of NC data, delivery date are answered etc.
If use specialized vendor's side mold design aiding system 14, then by extracting and process necessary attribute with reference to shape symbol to processing, under not by artificial situation, evaluate operation, delivery answer etc., will specifically describe in the back about this point.In addition, also generate independent NC data easily.
Because the die shape shape of Standard Module body, mould composition etc. are clear and definite in the customer specification in the 1st stage, so proceed to appraisal, the processing (S21) of accepting and order for goods till this moment.At user side, answer (contact 15) by the network of internet etc. to appraisal, basic delivery date.
In this stage, processing hinders checks not too big necessity, generates (S23) through machining information, can begin die ontology processing (S24).
If according to processing specification indication (S6), the clear and definite design specification in the 2nd, the 3 stage is then carried out existing boring ratio and is hindered as the processing of the oilhole that replenishes processing, demoulding pin-and-hole and check (S22), if problem is arranged, then discusses with the user side designer.Identical with the 1st stage, generate (S23) through machining information, comprise whole processing (S24) of the additional processed mould body of height.
Under the situation of free size and structure mold body, the degree of processing specification indication (S6) is equivalent to the order of the 2nd stage from the aspect in period.Processing begins to have to be later than the Standard Module body.
In addition, in this mould design aiding system, owing to can at random add parts, the procedure of processing that newly is moved in the standarized component,,, momentarily issue to the user by the network of internet etc. therefore according to the shape of up-to-date shape symbol.
Do like this, easily program is carried out local interpolation and change, therefore help to enlarge the corresponding scope of processing of specialized vendor's side.Also has the advantage that to print mailing list again.
The die ontology of completion of processing is delivered goods to the user,, make assembling die cavity, core rod (S11A) at user side.Then,, adjust (S12), make mould (S13) through the fine finishining of mould.
Like this, the die ontology of payment has been finished the whole processing at design aspect appointment, and user side is by only making die cavity, core rod, and in die ontology the Manufactured die cavity of assembling, core rod and it is adjusted promptly can be made into mould.
The manner is for the service of the maximum that the user provides, and obtains design information constantly by in the middle of designing in manufacturer's side, will be according to short whole processed mould bodies and the mould parts of paying necessity of being finished by specialized vendor's side delivery date.
2. be primarily aimed at the explanation of the network in the specialized vendor
Below with reference to Fig. 2, the information transfering path of this die design accessory system is described.Fig. 2 is for putting down in writing the network of basic information transfering path based on the internal network of specialized vendor's side.
At user side, be provided with the dedicated network browser 21,21 of this system ...,, the special network server of accepting window 22 of the specialized vendor's side that constitutes this system is set by the network of internet etc.
The dedicated network browser 21,21 of the system of user side ... have the function that the Mould design data is sent to special network server 22, and from special network server 22, download the function of the up-to-date module (program) of this system.
Special network server 22 is distributed to the up-to-date module of this die design accessory system user's business and user's the License Management business etc. of native system as window, though they are the business that are separated with the daily business of accepting and order for goods, be the main business of keeping, develop this system.
User-accessible special network server 22 is downloaded essential above-mentioned up-to-date module.Resemble the back will as described in, these modules are the script (script) of object oriented language Ruby, and the windowsDLL form, the user can make an addition to it in former mould design aiding system program of holding.
The process data that the user is made in the process of mould design is comprising in the generation etc. of NC type data of NC machinery group operation of the terminal that makes the specialized vendor and organically being used, and helps the utilization of the die ontology in the specialized vendor, the processing of parts class etc.
3. the internal structure of mold component design system of the present invention
Processing criterion control part and shape display part that this mold component design system is adopted are described.
Aspect software, the script of object oriented language Ruby (script) is core with the processing criterion control part that Ruby interface (windowsDLL form) constitutes by the processing criterion message control program (shape symbol) with the corresponding company of reference processing criterion data, added experience in the design aiding system of selling in the market in addition, the shape display part of windowsEXE form constitutes.
As hardware, adopt loader, the so-called personal computer of the display of CRT etc. with CPU, memory, keyboard, mouse etc.
As an example,, the processing criterion control part is described with reference to Fig. 3.Fig. 3 (a) is the block diagram of processing criterion control part and shape display part, and this figure (b) is the key diagram of the character of Ruby.In addition, the specific descriptions of this language are carried out separately.
Shown in Fig. 3 (a), the processing criterion control part is made of object oriented language Ruby, Ruby interface, processing criterion message control program, processing criterion data, shape display part interface etc.
The processing criterion control part is described by Ruby script (script), passing through the Ruby interface, with the coefficient while of object oriented language Ruby, according to the processing criterion message control program, provide internal information (the various attribute informations of size, tolerance, material etc.) based on the shape symbol of the said firm's processing criterion data.
The tabulation of the standarized component of putting down in writing in catalogue is arranged at the inside of this processing criterion control part fully.
The information of these parts is set at each parts as the attribute of shape symbol, shows in the shape display part, in this shows, can carry out necessary numerical value change etc.
The shape display part carries out the demonstration of 3D (as required, being 2D).The program that can almost use corresponding company shape that developed and that on market, sell to show same as before.
By the shape display part interface in the processing criterion control part, in the display of shape display part, the demonstration of processing criterion control part output is shown as image.
Ruby body, Ruby interface, shape display part interface etc. are the DLL form, can newly add program simply.
Here, DLL (Dynamic linking library; Dynamic link libraries) form can be according to the function that OS had of windows etc., and the routine (routine) of software is divided into several files, only with the file load of necessity in memory and use.
Particularly, the shape display part is by the interpolation of a spot of program, in the future, can show the output of processing criterion control part by the display part of the various CAD systems sold on the market.
In addition, die ontology is carried out various additional processing,,, realize the expansion of the additional and scope of this project usually according to user's hope.
Allowing the user generally understand newly to begin serve additional to add man-hour, if as before, rely on the catalogue of printing, the making again that then needs considerable fate and man-hour and replenish the mark of processing, the new issue approach that replenishes the printed articles such as printing of the explanation of processing also constitutes problem.
Only make the software that newly begins the additional processing of serving and, only issue this software to the user by Ruby script (script) and DLL form, and compare in the past, can issue in the quite short time on date from special network server by the internet.
The project of " the up-to-date module License Management of design system " of the function of the special network server of Fig. 2 is equivalent to this situation.
4. the explanation of the structure of shape symbol and attribute
In the service of specialized vendor at mould manufacturer, under the situation that is shaping dies, be used for the die ontology be the center and all finish according to the processing that the form that appurtenances are installed is carried out after, deliver goods, when being stamping die, be used for with the corresponding module of die ontology be the center and all finish according to the processing that the form that appurtenances are installed is carried out after deliver goods.
Below die ontology is described, if but die ontology is read to be module in addition, then also be common to stamping die.
Die ontology refers to carry out a plurality of rectangular steel plates overlapping and be formed in several sections that are fixed, the goods that wherein are respectively arranged with respectively the pilot bushing that slides, lead etc. and lead according to the indeclinable mode of the coordinate position on mutual plane.
In each significant points of this polylith steel plate, various mould parts (such as, demoulding pin, location distance piece etc.) are set, the hole that usefulness is installed is processed.In this hole processing, also comprise the processing in the hole of die cavity, core rod installation usefulness.
What the specialized vendor carried out, the service relevant with die ontology is divided into " plate " of the above-mentioned steel plate class of expression, from other " part " of mould parts of overall expression, is referred to as " hole " that be primarily aimed at the hole processing that steel plate carries out.
The shape symbol passes through Ruby script (script), the various attribute informations of the size of the component units (plate, part, hole) of description die ontology, tolerance, material etc.
In order to form the different shape symbol, symbolization Ruby script (script), it is used to keep constituting the various attribute informations of shape symbol; Dialogue Ruby script (script), it is used at the shape display part, the size of the each several part of demonstration conduct dialogue and attribute information etc., as required, the interface that provides the user to set value.
Dialogue Ruby script (script), symbol Ruby script (script) are shown in Fig. 3 (b), by the succession between several Ruby scripts (script) or with reference to constituting.Can existing each script (script) is overlapping successively, new system is made dialogue Ruby script (script) and symbol Ruby script (script), can make the new standard parts easily.
Like this, by according to existing program is added the not enough such form of function as parts and with stylish, obtain effective programming development environment.
The shape symbol is formed by " shape symbol attribute type " and " basic configuration type (pel) ".
Shape symbol attribute type is the structure of the various attribute informations of the size that keeps shape symbol each several part, tolerance, material etc., and it is maintained by the type structure that adopts the Ruby language.By type of process, can the action side between the data that be suitable for this shape symbol be controlled.That is, can limit the allowed band of certain data according to purposes shown in the type etc., or under certain condition, the processing that fixedly waits that is worth.
Each data type in the type is preserved with character string forms.
The shape symbol according to its character, mainly is divided into following 3 types with attribute type.
The 1st kind: by typonym, the unit (cell attribute (plate, part, hole), corresponding with the component names of catalogue.
The 2nd kind: be size (basic size, the high limit of tolerance, the low limit of tolerance), face (face) (processing mark, fine finishining precision, cylindricity mark), (crest line mark<edge, edge, chamfering is inside and outside, fillet (fillet) inside and outside 〉, squareness, squareness datum length), material mark, heat-treatability etc., the physical attribute of its expression size, precision, material, heat treatment etc.
The 3rd kind: be initial point (configuration origin<sx, sy, sz 〉, angle vector<ax is set, ay, az 〉), arrange and (the pattern mark is set, datum plate is set, be provided with and arrive plate), scanning (passing marker<translation scan, rotation sweep 〉, the angle of revolution, datum line<beginning, finish), line (datum line<beginning, finish 〉, straight line, circular arc<centre coordinate, radius 〉), it is for belonging to the attribute of following described " basic configuration type " (pel), and it is the setting according to the pel in 3 dimension spaces, the appointment of coordinate position etc., the setting in hole and wire frame form the required attribute of pel.
In addition, size, outward appearance, edge etc. are also as the 3rd attribute of describing pel.
" type " by the 1st kind of classification changed processing, can control the action side of data and data (in the supervision of permissible value with under certain condition, the function that value is fixed etc.).
By the 2nd kind of classification, determine nearly all processing conditions.Particularly, also have by the processing mark of face and determine situation till using work mechanism.
Like this,, determine the 2nd classification, then abide by the processing criterion of corresponding company according to the disposing capacity of corresponding company if at each parts (all types of).Not only comprise size and precision, but also comprise wideer scope, until the material and the heat treatment of standarized component.
" basic configuration type " refer to the solid that is called as pel shown in Fig. 4 (a)~(e), and by this Fig. 4 (h), shown in (i) nemaline scanning obtained is shaped as basic configuration.
Pel is according to by these 5 kinds of solids such as cuboids, cylinder, the frustum of a cone, ball, hemisphere, and the mode of a kind of this pel or multiple combination of carrying out is represented basic configuration.
In each pel, determine the vector ve of the direction of presentation graphic initial point oa and pel.
With the cylinder shown in Fig. 4 (b) is example, is described with reference to this Fig. 4 (g), and this Fig. 4 (g) is by showing the key element of determining symbol shape and the particular content of representing this Fig. 4 (f) and each attribute thereof.
The center of the circle of bottom surface is figure initial point oa, on the axis of cylinder, according to arrow up, describes vector ve.
At pel is under the situation of cylinder, and its size can be described with height h1 by the diameter of a circle d1 of bottom surface.
Crest line is g1, two of g2, and face is 3 faces of f1~f3, must be described amounting to 5 attributes.
The typonym of the basic configuration type of cylinder is registered as " symbol cylinder ".Then, the setting of the cylinder on 3 dimension spaces is undertaken by following manner, and this mode is: as " coordinate, angle are set ", determine the coordinate of this figure initial point oa and the direction of vector ve.
For size, size 1, size 2 is by size d1, and size h1 defines.
The crest line attribute is according to the purposes of pel, selects chamfering (chamfer) (inboard C or circular arc), fillet (fillet) (C in the outside or circular arc overhanging).
The state of each face of face attribute representation.As aforesaid, the actual conditions of processing is also mainly by this face attribute description.
Like this, can not or being combined under the situation of line display with the monomer of 5 kinds of pels, as Fig. 4 (h), (i) shown in, adopt the shape that obtains by nemaline scanning.
Scan method comprises that revolution peacefully retouches these 2 kinds, and at first, on 2 dimensional planes, definition is by many line segments, or circular arc connect close-shaped.
Under the situation of rotation sweep, use following three-dimensional shape, this three-dimensional shape same plane on, determine reference axis, will be around this reference axis and closed shape obtains according to the mode of arbitrary angle rotary.Such as, if make wire shaped revolution 1 circle of Fig. 4 (h), then obtain the screw shape shown in Fig. 8 (a).
Under the situation of translation scan, adopt following three-dimensional shape, this three-dimensional shape forms close-shaped track when moving (being called translation) according to the mode perpendicular with being formed with close-shaped plane and with any distance.Such as, if distance according to the rules makes the wire shaped translation of figure (i), to handle owing to carry out shady line, some does not see, but obtains the hexagonal hole shape of the bolt that has shape hole, 6 limit shown in Fig. 6 (b).
As described above, shape by a kind in these 5 kinds of pels such as cuboid, cylinder, the frustum of a cone, ball, hemisphere or multiple combination, or nemaline rotation sweep, the shape that nemaline translation scan produces becomes the shape of " basic configuration type ".
In order to have the various technical information of the processing criterion that meets corresponding company, the component units of die main body (plate, part, hole) can by with the shape symbol definition for including the type of the shape shown in " basic configuration type " and " shape symbol attribute type ", from the shape symbol, information necessary such as appraisal, the information predetermined, processing usefulness of delivery date of extracting the specialized vendor generates, effective step management.
Inquiry process to die ontology is described, and the suitable example to the parts of monomer is described below.
In Fig. 5, from the mould parts catalogue of corresponding company, in flat demoulding pin, extract the part that is called (the total length appointment type that thickness of flange is 4mm).
Adopt the purpose of this pin to be to make the end face of moulded parts outstanding, so that make moulded parts molded in die cavity and core rod disengagement at elongated rectangular leading section (shown in A * B of figure (b)).
Fig. 5 (a) is the perspective view of the side of pin, and Fig. 5 (b) is positive perspective view, in Fig. 5 (c), and in the tabulation of standard component, by A, B, d, D, L, the combination of the numeral shown in the table of N will be with the parts of circle symbol as standarized component.
Such as, be A=1.0 at leading section, under the situation of B=5.0, if N=50, then total length L according to the unit correspondence of 0.01mm in 70.00~125.00 scope.Equally, be illustrated in N=60, under 70,80 the situation, can supply with according to the scope of the L in the table.
This catalogue the page or leaf content in, have in " the shape symbol attribute list " of shape symbol in description, record each several part size, dimensional tolerance, material (such as, SKS21), heat treatment (such as, to make hardness 59HRC ... SK21 is reached for the heat treatment step of the hardness of 59HRC and grasps as the processing criterion of corresponding company) etc. attribute formation group, it is stored in the native system.
In fact, when being shown in this pin in the display part, such as, the dialog box of hierarchy can be accessed successively, arrive the dialog box that shows flat demoulding pin (thickness of flange is the total length appointment type of 4mm).Select to have the suitably pin of (size) attribute from this dialog box easily.
The user also can at random design under the situation of the dialog box that does not access this pin.
If behind each parts in the design of having determined pin, in native system, inquire, then carry out the retrieval of flat demoulding pin, have under the situation of standard component at identical each parts, select this standard component.If there is not the standard component of identical each parts, then show each parts of similar standard component, if similar standard component is then selected in user's agreement.
For above-mentioned flat demoulding pin shown in Figure 5 (thickness of flange is the total length appointment type of 4mm), such as, when N=50, total length L can specify length arbitrarily in 70~125 scope.In this case, the selectable scope of total length L can be imported as the allowed band value of " as 70~125 scope of the processing criterion of corresponding company ".
On the other hand, though not shown in the drawings, under the situation of flat demoulding pin (flange is the type of 4mm), as an example, when leading section was A=1.0, B=5.0, total length L had 125,150,175,200 4 kinds permissible value, the user can select L from these 4 kinds.That is, can be from the tabulation of " processing criterion of corresponding company 4 kinds " permissible value, select total length L and it is imported.
Even for leading section is the same type of A=1.0, B=5.0, the price of total length appointment type increases.
Like this, selection or selectable scope from tabulate based on the permissible value of the said firm's processing criterion can be come it is imported as the allowed band value.
At random design the mould parts and in this system, inquire as user's mould designer, when the standarized component that has with the identical specification of attribute of these parts, represent that then it is a standard component.In addition, if there are not the parts of identical specification, the parts of retrieval of similar and it is shown that at the shape display part designer analyzes the similarity piece that has shown, if can use, then selects it, the processing of the dimension modifying of the parts of other of being correlated with etc. then.If can not use, then can form the operation of article made to order etc. according to initial design.
5. the instantiation of shape symbol (bolt and bolt hole)
In order to recognize the shape symbol and access to be carried out in data changes handled, in the display frame of shape display part, show dialog box as user's mould designer.The form of dialog box according to each shape symbol, adopts optimal display format.
As 1 example, with reference to Fig. 6~Fig. 8, on 3 block plates, offer various holes (spot-facing, through hole, female threaded hole), the bolt and these holes that have hole, hexagon angle are screwed togather, and 3 block plates are fastening, with this situation is example, and the actual operating position of shape symbol is specifically described.Each figure passes on left the dialog box image that sketch is illustrated in the screen displayed of display part, the right side with the shape glyph image as wire frame representation.
Fig. 6 (a) expression steel plate that mould adopted.Selection is determined size, material, heat treatment, Surface Finishing etc. as the plate of cell attribute.Pel is a cuboid, in the middle of the bottom surface of cuboid, has circular initial point oa.Usually, plate bottom surface and XY plane keeping parallelism, vector ve and Z axle keeping parallelism.
According to the demonstration of dialog box, specify the size of LWT.In this example, owing to adopt 3 block plates, therefore distinguish its corresponding input successively.
Usually, under the situation of the steel plate that constitutes die ontology, specify the structure and the size thereof of die ontology earlier, then, specify the purposes (the purposes name in die ontology) of each plate, then, input material, heat treatment, the fine finishining on surface etc.In the shape symbol,, its standard size etc. as the initial value input, in dialog box, is shown the various initial values as standarized component according to the board name of die ontology.In this occasion, can only import the numerical value that need change.
Fig. 6 (b) has the occasion of the bolt in hole, hexagon angle for definition.Cell attribute is a part, as pel, for the combination of cylinder, as hexagonal hole, adopts the shape of orthohexagonal wire shaped being carried out translation scan.Typonym is CSM.
Because the bolt that has a hole, hexagon angle is a standarized component, if the nominal of therefore specifying screw thread and head length is down then determined specification (catalogue) number, material, surface treatment etc.
Feature as native system, if length (stock of the said firm) is compared with standard component under the head of design arbitrarily, as has a standard component of same size, then select it, if there is not the standard component of identical size, then in table, list the standard component of length under the approximate head, could use and judge by the user.
Fig. 7 (a) is the situation of the shape in the hole of the steel plate of topmost having been carried out definition, forms the bolt hole that has the spot-facing of admitting bolt head.Cell attribute is the hole, and pel is with the form of 2 cylinder combinations, adopts HZAGURI.In the interior outside of plate, form chamfering (CHAMFEREX) as the expression at edge.Relative steel plate is determined the coordinate and the size that angle vector and each several part are set of initial point oa.Since porose, therefore figure initial point oa is arranged at the top along machine direction.
Because the steel plate that carries out spot-facing processing is specified, if therefore in dialog box, specify the internal diameter of spot-facing and the diameter of the portion of running through of the degree of depth and bolt body, determine uniquely that then one saves the length in the less hole of diameter.
Fig. 7 (b) is the situation of the shape in the hole of the steel plate in the middle of defining having been carried out definition, and this figure is according to only the mesopore that bolt body ran through being represented dialog box as the mode of straight hole (HSTRAIGHT).Cell attribute is the hole, and pel is about 1 cylinder, carries out C shape chamfer machining and the shape that forms.
Fig. 8 (a) is illustrated in undermost steel plate, as female threaded hole, gets through the thread Pilot hole in different holes, and screw thread is cut state to the way.Cell attribute is the hole, adopts the rotation sweep shape of wire shaped rotation 1 circle that makes Fig. 4 (h) as pel.Only form chamfering (CHAMFER EX) at end face.The shape designation is screwed hole (HTAP).
Must import the nominal diameter of screw thread, the effective length of screw thread, bottom outlet length.Bottom diameter is determined by nominal diameter usually, still, according to the processing criterion of corresponding company, goes back the effective length of double thread, and the material of steel plate, hardness etc. are investigated and carried out trickle adjustment.
As above-mentioned, the attribute of each parts is determined to be undertaken by carrying out following operation repeatedly, and this operation is: access necessary dialogue, by concrete numerical value etc., replace each position of initial demonstration.
If in Fig. 6 (a), (L, W T), then store this attribute to each parts of concrete size of input steel plate, show as the L with input, W, the plate of T in the display frame of 3D afterwards in dialogue.In addition, equally for the bolt that has hole, hexagon angle among this Fig. 6 (b), store its attribute by length under input nominal diameter and the head, and in the display frame of 3D afterwards, show according to the ratio of making.
In addition, after attribute informations such as size in the shape symbol that remains on these steel plates and mould parts are read processing, be shown in the picture image on the display of computer as 3 dimension shapes, operating by loader the computer of keyboard etc., under the situation of the change of the size of carrying out on 3 dimension spaces, position, arrangement angles etc., this change result is upgraded as the attribute information of size in the shape symbol etc.
That is, attribute information not only can be in dialogue, and can change in the display frame of 3D, and its result can be stored in the shape symbol.Therefore, even the attribute information of size etc. still can change in the display frame of 3D not showing seriatim under the situation of dialogue picture.
At 3 block plates, finished necessary hole respectively and specified, therefore shown in Fig. 8 (b), after the coincidence of 3 block plates, the axis in each hole is consistent, and inserting bolt.Show hole and bolt simultaneously, typonym is called HCSM.
Be that close the position of 3 block plates is certain relation, in order not destroy this position relation, by bolt they is connected under the situation of building block of die ontology at 3 block plates.
Also can in project, be set in to 1 property the corresponding hole of offering in 3 block plates as the XY coordinate of specifying bolt hole and the layout (graphic sign is set, datum plate is set, the arrival plate is set) of the attribute of the position of Z direction.
By simple example, the instantiation that the shape symbol is used is described above.Hole to 3 block plates is described, and provides concrete numerical value, determines as the size of the bolt that has hole, hexagon angle of mould parts and the Directory Number of standard component.
In the numerical value project relevant with the shape of " basic configuration type (pel) " with " shape symbol attribute type ", obtained above result, but, by understanding whole projects of " shape symbol attribute type " relevant with corresponding steel plate, the whole attributes that comprise hole processing of clear and definite 3 blocks of plates.
Therefore, can comprise that cell attribute is the original arrangement of 3 block plates of plate and the shape processing of hole processing.Cell attribute be the bolt of band hexagonal hole of part as standarized component, can realize the manufactured goods arrangement.
Actual mould is designed to require very long-standing operation, constitutes near concluding time of design that time that the design of 1 steel plate of die ontology finishes fully is in die cavity, core rod.
But, if select early stage to determine the hole coordinate of lead, pilot bushing etc., then, determine the setting of die cavity at die ontology, then carry out the design of runner gate relation.The design that influences the design in hole of demoulding pin etc. of shape of products of manufacturing and die cavity, core rod is placed at last in the lump to be carried out.
Therefore, if carry out the mould design and provide acquired data, then can carry out multistage order by the data of design performance according to the mode of suitably separating by this die design accessory system.
In design during as unit (unit) structure of the die ontology of the combination of a plurality of shape symbols etc., each the shape symbol in this system acting is kept at by Ruby to be provided, and is called in the memory cell of hash.
For the shape symbolic information being converted to appraisal information and machining information form, then from said memory cells, access necessary information selectively, use this information.
Fig. 9 below with reference to drawing as image is described the method that accesses that is stored in the information in the hash.
Be kept at the shape symbol in the hash, shown in Fig. 9 (1), continuous access to whole shape symbols is handled, and specifies the access processing etc. of specific shape symbol and can freely obtain the shape symbolic information by the associative sets number of hash shown in Fig. 9 (2).
So, the attribute information of shape symbol is carried out the access processing, the purposes (plate, part, hole) of shape symbol is judged acquisition appraisal, machining information generate necessary computational element.Computational element refers to purposes, configuration initial point, size, material (occasion of plate, part), processing method (occasion in hole) etc.
In shape symbol purposes is under the situation of plate, part etc., according to the information that obtains as the aforementioned calculation purposes, designation as the supposition component names that becomes keyword (key), is generated the supposition component names according to the said firm's explicit representation.Can suppose component names according to this, generate the appraisal information that meets the pro forma invoice form.
In shape symbol purposes is under the situation in hole, obtains to constitute the plate information of processing object.Be provided with constantly at the shape symbol, it is stored in the attribute information.
Then, at every block of plate, generate formation and meet the machining information of the machining information of the said firm's display packing with form.
Can in by all departments of the organic link of aforesaid specialized vendor LAN, use same as before by above-mentioned appraisal information, machining information.
6. general CAD system is related with the mold component method for designing
The DLL form is adopted at Ruby main body, Ruby interface, shape display part interface, can add new procedures simply, and it is used with existing program, and this point is described.
If the process that will utilize the shape symbolic information of controlling according to the processing criterion of corresponding company as such as, the personal computer of the market sale of Windows etc. is disclosed with the interface of the DLL of OS, then in the CAD system that can on using market, sell, momentarily utilize the attribute information of shape symbol.
In the future, can in the display of the display part of the CAD system of market sale, show dialog box etc. and can use the attribute information of the shape symbol of this mold component design system at once.
If like this, then user's mould designer needn't watch other display part in the CAD system that uses our company, can be with reference to the standarized component that also adopts the processing criterion that meets corresponding company.
Like this, by in the shape symbol of Ruby system, record is as the processing criterion of the corresponding company of initial value, can obtain with reference to the identical effect of the printed catalogue of the said firm.Because the designer can obtain the attribute information of corresponding company processing criterion in the CAD system that uses our company, therefore break away from the trouble of browsing catalogue.In addition, if there is not fatal especially problem, then can select to meet plate, part, the hole processing of corresponding company processing criterion.
As mentioned above, because the inside of shape symbol used in the present invention comprises the various technical information as its attribute,, then all access each the shape symbol that belongs to these parts if therefore specify certain specific mould parts, can from this attribute information, obtain concrete technical information.
Therefore, in the order pattern of present catalogue, use the name of product mark, but, those that in this unique character string, represent comprise the name of product mark of enumerating with literal that replenishes the processing indication can be fully attribute by the shape symbol show, realize not entrusting the processing indication of name of product mark.
That is, have following advantage, that is, user's mould designer needn't stick to towards the name of product mark of the order special use of the said firm, in the scope of the processing criterion that the said firm provided, can carry out the higher specification indication of the free degree.
In addition, also has following effect, promptly, for the processing specification of not clear and definite marked product title mark in catalogue,, then can pass through network equally if use the shape symbol, it as the form of the purchasing order information of the said firm and accept and order for goods, also can be accepted not to be recorded in placing orders withing enterprises for processing materials in the catalogue.
In addition, if the user operates the loader of computer, have the shape symbol based on the initial value of the processing criterion of corresponding company and be size on 3 dimension spaces and other at the image changing that shows with 3 dimension coordinates on the display, then according to this change result, more the respective attributes information in the new shape symbol.That is, the user can only revise necessary position along with the carrying out of design.
Owing to the user interface of the change that can be worth as required with such initial value based on processing criterion is provided, therefore can has the processing specification indication that reduces the input man-hour and the free degree simultaneously.Reduce design man-hour and break away from the trouble that numerical value is determined, make the designer utilize the satisfaction of this system to increase.
Obtain processing indication by the main body that makes these shape symbols become purchasing order information based on the processing criterion of corresponding company, therefore can preserve the production system of the production equipment ability that can bring into play corresponding company effectively, also go far towards need not the machining information production of the full automatic realization appraisal of labour operation, NC band (tape) etc.
Also have,, therefore the comprehensive production management system that laterally whole factory is managed is played a role fully owing to can obtain correct machining information.Consequently, the user can carry out the demonstration based on the delivery date with reliability of the higher factory load of precision, the progressive information of production relatively.
Improve if realize the automation of appraisal operation, machining information production, the performance of comprehensive production management system, then can reduce by every man-hours requirement, can also tackle fully and follow design and repeatedly accepting and order for goods that design procedure is cut apart.
That is,, can realize and the order goods coordinated production system of corresponding mould of client's multistage by using the shape symbol.Effect is bigger on the delivery date that shortens die ontology and mould parts.
In addition, can improve new processing service rapidly.Even under the situation of not issuing the block letter catalogue, still can be by the internet etc., promptly issue the up-to-date processing service menu that the order system is adjusted, also can realize easily revising and improvedly issue once more.Has the advantage that the user can adopt new processing immediately.
Also have following laborsaving advantage, that is, and the labour that specialized vendor's side can be seldom, required time during in the past block letter catalogue distribution of reply.
In addition, open by the interface that is used for utilizing at the corresponding company processing criterion information of the CAD system of selling on the market, in the display part of the CAD system that can on market, sell, show corresponding company processing criterion.The designer of mould manufacturer can be designed into from goods die ontology design during, adopt habitual CAD base material to carry out operation, can utilize consistent operating environment.
Therefore, under the situation of not opposing sense, realize the utilization of corresponding company processing criterion information, from the information of the various CAD systems of selling on the market as based on the information of accepting and order for goods of shape symbol all right in corresponding company and obtained ratio increases.
Otherwise, directly the CAD drawing of the CAD form separately of output and cad data etc. are accepted and order for goods if by the CAD system sold from the market, then in corresponding company, necessarily require the identification of drawing and by manual input is evaluated, machining information production the is such cost operation of time, but, if increase the use of shape symbol, reduce the ratio of the order of adopting the CAD information of selling on the market, then can cut down the relevant responsible person of the CAD that sells on the corresponding company's market, the cost cutting effect is also bigger.
In addition, if on the CAD that sells on the market, the initial value that increases the shape symbol uses, and then also has the advantage of the ratio that is expected to increase standard component.

Claims (13)

1. mold component design aiding method, it adopts processing criterion control module, the memory with processing criterion message control program that the shape symbol is controlled, and input block and display unit is characterized in that:
Above-mentioned shape symbol comprises the following part as character string:
The basic configuration type, 1 kind or multiple combination of sets zoarium by cuboid, cylinder, the frustum of a cone, ball, these 5 kinds of primitive shapes of hemisphere, and the shape in the plate-part-hole of expression mold component is described on 1 plane by the scanning shape that the closed nemaline rotation sweep that forms or translation scan form;
Shape symbol attribute type, this shape symbol is made of following attribute information with attribute type, and this attribute information comprises: the dimensional tolerance of the size that position-direction is set of 3 dimension spaces of the above-mentioned basic configuration type of expression regulation, the bound of this size, the position is set, the attribute information of angle is set; Expression describe above-mentioned basic configuration type purposes or with the attribute information of the main element attribute of the type in the type of the corresponding situation of above-mentioned mold component and plate, part, hole; Shape, precision, surface configuration, the surface state of the rib that comprises in the above-mentioned basic configuration type, the attribute information of processing method are described; And material-heat treated attribute information of describing the pairing mold component of above-mentioned shape symbol.
2. mold component design aiding method according to claim 1 is characterized in that, in the attribute information of above-mentioned shape symbol, as specialized vendor's processing criterion specification and definite attribute information is put down in writing in advance as initial value.
3. mold component design aiding method according to claim 1, it is characterized in that, in above-mentioned display unit, show the title of the mold component that from the attribute of above-mentioned shape symbol, extracts, the attribute of appointment arbitrarily and the corresponding diagram of above-mentioned shape symbol being carried out 3 dimensions or the processing of 2 dimension coordinates.
4. mold component design aiding method according to claim 1, it is characterized in that, from permissible value tabulation based on specialized vendor's processing criterion, select to be kept at the attribute information in the above-mentioned shape symbol, maybe can be with it as importing based on the value in the allowed band of specialized vendor's processing criterion.
5. mold component design aiding method according to claim 1, it is characterized in that, at the attribute information of reading and saving in above-mentioned shape symbol, pass through input block, change is shown in the image in the above-mentioned display unit as 3 dimension shapes, when changing the attribute information relevant, this change result is upgraded as the attribute information of size in the shape symbol etc. with shape-size.
6. mold component design aiding method according to claim 1, it is characterized in that, from the whole attribute informations as the storage of the attribute information the above-mentioned shape symbol, selectivity reads above-mentioned attribute information, generates calculation of price and calculates the data file of making usefulness with processing.
7. mold component design aiding method according to claim 1, it is characterized in that, utilization is subjected to the process of the shape symbolic information of specialized vendor's processing criterion control come openly to use the attribute information of above-mentioned shape symbol by the CAD system of selling on the market with the interface of the DLL of OS as the personal computer of selling on the market.
8. mold component design aiding method according to claim 1, it is characterized in that, the mould during the design is cut apart repeatedly, with during in the design specification of plate, part and hole processing of the die ontology relation determined pass to the specialized vendor, cut apart repeatedly thereby mould manufacturer ordered the processing in plate, part and the hole of specialized vendor's die ontology relation.
9. mold component design aiding system comprises:
Processing criterion message control program, and symbol shape display routine are connected to consolidated network, are mounted with the processing criterion data based on specialized vendor's processing criterion, based on the shape symbol; And
Specialized vendor's side special network server, be connected to above-mentioned network, from processing criterion message control program, the mould design data obtained as above-mentioned shape symbol based on above-mentioned shape symbol, select the attribute information of above-mentioned shape symbol, evaluate processing-order handling; It is characterized in that:
The shape symbol comprises the following part as character string, and this following part comprises:
The basic configuration type, by cuboid, the aggregate of cylinder, the frustum of a cone, ball, these 5 kinds of primitive shapes of hemisphere a kind or multiple combination, and the scanning shape description that forms by the closed nemaline rotation sweep that on 1 plane, forms or translation scan, the shape in the plate of expression mold component, part, hole;
Shape symbol attribute type, this shape symbol is made of following attribute information with attribute type, this attribute information comprise 3 dimension spaces of the above-mentioned basic configuration type of expression regulation the size that position and direction are set, this size bound dimensional tolerance, the position is set, the attribute information of angle etc. is set; The purposes of above-mentioned basic configuration type is described in expression, or with the type of the corresponding situation of above-mentioned mold component, and the attribute information of the key element attribute of the difference in plate, part, hole; Shape, the surface state of shape, precision, the face of the rib that comprises in the above-mentioned basic configuration type, the attribute information of processing method are described; The material and the heat treated attribute information of the pairing mold component of above-mentioned shape symbol are described;
Start based on the processing criterion message control program of shape symbol and to adopt the shape symbol that includes above-mentioned character string, the processing criterion message control program, be received in the prompting of described mold component with the proposed standard mold component of the processing criterion that meets specialized vendor's side of user side design, whether decision uses above-mentioned proposed standard mold component;
Described specialized vendor's side special network server of having accepted above-mentioned user's link obtains the mould design data as above-mentioned shape symbol, select the attribute information of above-mentioned shape symbol, evaluate and handle and order handling, generate the mold component machining information of specialized vendor's side.
10. mold component design aiding system according to claim 9, it is characterized in that, to utilize the process of the described shape symbolic information of controlling according to specialized vendor's processing criterion to disclose as the interface of the personal computer of selling on the market with the DLL of OS, the CAD system that can sell from the market utilizes the attribute information of above-mentioned shape symbol.
11. mold component design aiding system according to claim 9, it is characterized in that, the mould during the design is cut apart repeatedly, will during in the processing specification of the mold component determined pass to the mold component processing indication that the specialized vendor is about to from mould manufacturer to the specialized vendor and cut apart repeatedly.
12. mold component design aiding system according to claim 9, it is characterized in that and to utilize the process of the shape symbolic information of controlling according to specialized vendor's processing criterion to disclose as the interface of the personal computer of selling on the market with the DLL of OS, the CAD system that can sell from the market utilizes the attribute information of above-mentioned shape symbol.
13. mold component design aiding system according to claim 9, it is characterized in that, can be from above-mentioned specialized vendor's side special network server, by above-mentioned network, with the mold component that newly adds, or the interpolation processing method of mold component gets access in the processing criterion message control program based on the shape symbol.
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KR20030051307A (en) 2003-06-25

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