CN1381643A - Transparent lining cloth and its making method - Google Patents
Transparent lining cloth and its making method Download PDFInfo
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- CN1381643A CN1381643A CN 02112907 CN02112907A CN1381643A CN 1381643 A CN1381643 A CN 1381643A CN 02112907 CN02112907 CN 02112907 CN 02112907 A CN02112907 A CN 02112907A CN 1381643 A CN1381643 A CN 1381643A
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Abstract
A transparent lining cloth is made up through refining base cloth by immersing it in the refining liquid prepared from water and assistant, scutching the base cloth on a scutcher, baking in a dryer, finishing by immersing it in finishing liquid compounded by water and assistant, baking dry, fixating shape; adhering spotty resin on the surface of base cloth, further tendering and shaping in a tender frame and tendering at 130-170 deg.C and 20-45 m/min of speed. The transparent lining cloth is adhered on the surface of base cloth. Its advantages are high transparency, light weight and thin thickness.
Description
Technical field
The present invention relates to field of textiles, specifically a kind of manufacture method of transparent lining cloth.
Background technology
Along with deepening continuously of reform and opening-up, and China's accession to WTO smoothly at the bottom of calendar year 2001, the rag trade of China is being faced with a unprecedented development opportunity.Because the opening of exterior market and the development of internal market, the Chinese costume industry imports and exports in the whole world and the share of output value will enlarge gradually.Even there is the people to foretell that its share will be increased at least 40% by present 19%.No matter its prediction correctness has a fact undeniable: along with increasing of contact and contacts, the clothes of China/fashionable dress industry is subjected to the influence that fashionable dresses such as Italy, France are in time installed meter big country just more and more biglyyer.
Because the development and the growth of Chinese market, the big fashion company of each of states such as America and Europe, fashionable dress brand also are eager to have a try one after another, hold the fashionable dress news conference by adopting in China, with variety of way such as Chinese costume manufacturer cooperation, to this huge clothes consumption market of China and the infiltration of world clothing production plant, development; And because the attraction in Chinese cheap labour and vast market forces external especially American-European-Japanese garment production to quicken to shift to China.Above said 40% promptly rise therefrom, again from considering in price, can estimate that the whole world will have that people over half wears be in homemade clothes.Continuity along with this clothes outlet trend, the increasing of American-European brand promotion dynamics, China will have to consider custom, the tradition of external dressing, especially the popular issue all of the world's five big fashionable dresses and fashion trend etc., thus the Chinese costume industry the weakest one ring---costume design also will obtain flourish.
For the consumption of the clothes of Chinese domestic market, though traditional dressing theory, the dressing mode is difficult to change, and is subjected to the influence of American-European dressing mode and propaganda, and as the variation on the amount, the production of the europeanized clothes of class, the expansion of consumption are self-evident.
As everyone knows, Asian Peoples compares with west nationality, and it is conservative that national psychology is tending towards, and being embodied on the clothes is exactly to contain and do not reveal.But as mentioned above, be subjected to the influence of Western Culture and dressing theory, now the translucentization clothes of human body natural's graceful curve will more and more be subjected to people's favor.
Therefore, use amount translucent, transparent lining will increase.Usually, this type of lining has characteristics such as light, thin.The binding lining that uses corresponding to this type of lining not only wants to strengthen the form and the DIMENSIONAL STABILITY of lining, improves the third dimension of clothes, and will continue to keep the translucent, transparent of former lining.Be directed to this requirement, that adopts during clothes/fashionable dress production design before this mostly is the ultra-thin binding lining of full terylene that is made into superfine fibre.Because full terylene binding lining also has more weak point at aspects such as light, thin, elasticity, especially more need improve aspect former lining translucent, transparent keeping.
Summary of the invention
The objective of the invention is to seek a kind of lighter, thinner, softer, is the transparent lining cloth and the manufacture method thereof of base material with full nylon.Binding lining is in the past compared, and this lining cloth also has better elasticity and bond properties, for the bold exploitation of fashionable dress/garment sector, design provide great scope of land.
Its main technical schemes is that the used base cloth of this transparent lining cloth full nylon long fiber material of serving as reasons is made through weaving, applies adhesive layer on base cloth.
A kind of manufacture method of transparent lining cloth is characterized in that:
Concise: as in the fluid cylinder of concise machinery, to add entry and auxiliary agent to required amount, concrete addition is determined by the amount of the base cloth that drops into, all flooded with base cloth and to be advisable, be mixed with concise liquid, after being warming up to 50~70 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.1~0.4 grams per liter, desizing agent 1.0~2.0 grams per liters, softener 1.0~2.0 grams per liters in the bath, sodium carbonate 1.0~3.0 grams per liters, be warming up to 80~100 ℃ of concise temperature then, after concise 15~25 minutes, venting refining liquid, take out after adding the cold water washing auxiliary agent, again by scutcher with refined base cloth open-width, utilize drying machine drying, bake out temperature is 80~120 ℃;
Arrangement: add the dressing liquid that entry and auxiliary agent are mixed with in the liquid bath in arrangement machinery, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, wherein, the addition of auxiliary agent is softener 1~5 grams per liter, and antistatic agent 0.1~0.3 grams per liter, xanthochromia prevent agent 1~3 grams per liter; The drying and shaping temperature is: 100~200 ℃; 25~35 meters/minute of speed; When needs when base cloth is coated with double-layer resin, increase waterproofing agent 1~5 grams per liter in should above-mentioned finishing agent;
Bonding: at the bonding point-like resin in base cloth surface, stentering forming in stenter again, 130~170 ℃ of tentering temperature, its process velocity is: 20~45 meters/minute.
Described resin is polyamide-based, polyethylene, copolyamide class, polyester, polyvinyl alcohol.
When bonding, the mode that can utilize the net tube to shift is coated on prime cement on the base cloth surface with point-like, the spreading powdered resin equably again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating, temperature again: 220~270 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make base cloth typing, 100~140 ℃ of drying room temperature, 25~45 meters/minute of process velocities.Utilize this mode can produce the binding lining that scribbles double-layer resin.
Described prime cement can be the copolymer of POLYPROPYLENE GLYCOL and polypropylene alcohol ester and the colloid that water is formed.
When producing the binding lining of single-layer resin, bonding process is, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 150~180 ℃, and bond roll rotates, and powdered resin just falls in the pit of bond roll, exist side by side molten condition, make base cloth paste bond roll and pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like; Whether after being coated with the point-like resin, seeing needs decision that resin is flattened on the base cloth surface.
Described base cloth is made through weaving by full nylon long fiber material.
Described drying and shaping chamber has nine, and the temperature of each chamber is: 100~110 ℃ of Room, 100~110 ℃ of two Room, 120~140 ℃ of three Room, 140~160 ℃ of four Room, 160~180 ℃ of five Room, 180~190 ℃ of six Room, 190~200 ℃ of seven Room, 190~200 ℃ of eight Room, 190~200 ℃ of nine Room.
When producing coloured binding lining, can before concise back, arrangement, dye earlier: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is ACID DYES 2~5 grams per liters, dye leveller 1~4 grams per liter, PH conditioning agent 1~4 grams per liter, softener 1~4 grams per liter in the bath, again under 80~100 ℃ temperature, through 15~25 minutes;
Soaping after the dyeing: soaped 10~20 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 1~3 grams per liter again; And then washing: wash in clear water, 10~20 minutes time, temperature is a normal temperature.
Because binding lining of the present invention has good resilience, can use on the lining of various materials, as linings such as cotton, polyester-cotton blend, silk, full chemical fibres.Certainly consider that for starting point of the present invention binding lining of the present invention uses, and can show out the various premium properties of its inherence fully on translucent, the transparent lining of fashionable dress/clothes.Owing in the technical process dyeing engineering is arranged, can obtain versicolor binding lining by dyeing, can pick out at random suitable color according to the fabric color needs.When selecting lining cloth for use, lining cloth color or phase approximately principle identical with lining arranged, but because the transparency of binding lining of the present invention, if select for use the transparent binding lining of raw white to be used on any color lining, to the change of fabric color with influence very littlely, so just can save the dyeing cost.
Translucentization of fashionable dress and clothes, transparence also have more and more fiery gesture as the popular and development trend of a kind of clothes in worldwide in China, especially show incisively and vividly especially on spring and summer clothing.Use binding lining of the present invention not only can keep the transparent characteristic of lining, show the elegance in summer of women's dress fully, and, more highlight the third dimension and the motility of clothes so that it is transparent and high elasticity acts on gently, the sake material, embody designer's youthful vigor, the design philosophy of nature.
Binding lining of the present invention reaches the way coating one deck resin that shifts by hot melt by base cloth and forms on base cloth; Or after applying one deck point-like resin slurry earlier on the base cloth, on the slurry point, spill the oven dry of one deck powdered resin and form, if single-layer resin, resin can be spot distribution, also can flatten on base cloth to improve fixation performance.
Base cloth is to be made by full nylon long fiber material, for spinning cloth because as do base cloth with nonwoven fabric, after the washing, anti-ly draw, wash each side such as intensity obvious decline is all arranged, concrete specification is according to various parameters decisions such as the feel of product requirement, bonding forces.Because aspects such as the elasticity of nylon and intensity are superior more than other material long fibers, so the nylon yarn that is used to weave can be much thinner than general terylene yarn count, and have higher intensity.From preventing that aspect such as resin penetration from considering that the filling yarn density of nylon base cloth is bigger slightly than woven dacron, but rich be that so the nylon based cloth still terylene base cloth more than general is lighter, thinner, more transparent.In addition, because nylon has superior elasticity and restorability, add in nothing under the situation of tension force, yarn is in a kind of fluffy state, thereby has avoided the phenomenon of speckle pattern interferometry.
Base cloth makes it possess various performances such as feel, contraction, intensity through refining, dyeing, arrangement processing, and coated with resins promptly becomes finished product then.Resin can be polyamide-based resin, polyethylene, copolyamide class, polyester, polyvinyl alcohol etc.As on base cloth, applying the still double-deck some resin of individual layer, and will see with that a kind of resin specifically bonding force is just required and decides that in general the bonding force of the binding lining of double-deck binder resin is bigger, otherwise individual layer is less.
If the colloid that the double-deck bonding slurry that then uses is formed as the copolymer and the water of POLYPROPYLENE GLYCOL and polypropylene alcohol ester.
When selecting binding lining of the present invention processing fashionable dress/clothes for use, with selected lining and binding lining of the present invention under certain hot calendering bonding condition as: 150 ℃, 0.3Kg closes by hot rolling under 10 seconds the condition and is bonded together.Together carry out cutting then, be sewn into ready-made clothes.
Because the optimal lining of binding lining of the present invention is translucent, transparent lining.This type of lining generally all gentlier, thinner; And full chemical fiber plus material is on the high side, so fully take into account the hot property that is subjected to of this type of lining, suitably regulate temperature, time, pressure, the three generally can reach an equalization point, to reach performance, outward appearance, the handle effect that neither changes lining, can make the bonding force of binding lining and lining reach requirement again.
Binding lining of the present invention is to be formed by weaving by full nylon long fiber, owing to be long fiber, so in order to keep the designed process using of its characteristic refining under lax state, dyeing earlier, tentering, intensification typing then, to regulate feel, the process route of last coated with resins.The effect of each procedure is described in detail in detail below.
1, refining:
Because base cloth forms for the long fiber nylon textile, owing to do not contain cotton,, in refining process, only need through boil off, boiling-off so there are not field trashes such as glue, cotton wax, seed coat, field trash is removed and is got final product for the second time.Simultaneously, when removing impurity, also to add medicines such as Na2CO3, so that characteristic such as obtain easily to dye, soft, flexible because long stapled particularity must be carried out boiling-off with long stapled grey cloth under lax state.
2, dyeing:
Dyestuff is adhered to or be bonded to fiber or enter fibrous inside, make base cloth obtain attractive in appearance, even, firm color, and with require sample identical.
In order to keep long fiber base cloth better elastic, long stapled dyeing continues to adopt ACID DYES (nylon) dyeing of high temperature, high pressure liquid stream dyeing machine or high temperature, high pressure liquid stream jet dyeing machine down with lax state.And because nylon fiber is thinner and smooth than general terylene, in order to prevent to draw bad cloth cover, in the dye cycle process, unavailable too big tension force.In general the ACID DYES about 90 ℃ has best colouring.
3, arrangement:
Utilize the technology of the method for physics or chemistry to the processing of grey cloth enforcement sense organ.Make after refining, the dyeing the lax fully and grey cloth tentering that shrinks to certain fabric width, the typing of heating then.If single-layer resin is bonding in this process, then by adding softener, antistatic additive infiltration grey cloth, oven dry, then in drug solution, must add waterproofing agent if double-layer resin is bonding, make grey cloth after arrangement processing, not only has smooth outward appearance, and had certain elasticity, anti-static ability, and the feel that has design to need.Because nylon has good resilience, the temperature of using when typing is more much higher than full terylene, and speed is slow during processing, so that typing better.
4, bonding:
The way that shifts with hot melt make resin be point-like scatter equably and be bonded on the base cloth processing technology as shown in Figure 1, or after applying the resin slurry of one deck point-like uniformly dispersing earlier on the base cloth, on the slurry point, spill the oven dry of one deck powdered resin, become the processing technology of the binding lining of double-layer resin.The bonding concrete grammar of individual layer is as shown in Figure 2: the A roller is inner heating, is uniform-distribution with the upper glue roller of pit on the surface.Whether the polyamide-based resin (PA) with powdery in the hopper when A roller rotates falls in the pit and melted by heating, adheres to cooling on the grey cloth 10, look to have or not the arts demand decision resin of powder point-like to be flattened on grey cloth (D1, D2 pressure roller) again, comes out to be finished product.The temperature setting principle is the same during typing.
Characteristics of the present invention:
1, the selection of base cloth class:, be the base cloth of binding lining of the present invention so select nylon for use because nylon has characteristics such as superior elasticity and filament strength.Under the prerequisite that does not influence grey cloth intensity, the yarn count of selecting for use can be much thinner than full terylene, thereby the base cloth that weaves has gently, approaches, resilient characteristics.
2, refining machining characteristics:, feel and the elasticity more much better than terylene are just arranged itself because nylon fiber is thinner and smooth than general terylene.
3, refining, dyeing processing characteristic: because nylon fiber is thinner and smooth than general terylene, in order to prevent to draw bad cloth cover, in refining, dyeing process, the pulling force of use is little than terylene; Solution temperature is also low.In addition, nylon is generally selected ACID DYES for use in dyeing course.
4, arrangement, bonding processing characteristic: nylon has the good characteristics of resilience as the weaving material.Therefore the temperature of using in arrangement, adhesion process is more much higher than full terylene material, and base cloth can be finalized the design better.
5, the selection of binder resin: it is more to be used in resin kind bonding on the base cloth, requires to select the bonding processing of appropriate resin arbitrarily according to bonding force, feel.
6, the use of binding lining of the present invention: owing to the present invention originally designed at transparent and some other performance that translucent, transparent lining can fully be given prominence to such lining, binding lining of the present invention user on translucent, the transparent lining of fashionable dress/clothes can show fully out in it various premium properties.
Description of drawings
Fig. 1 is the bonding schematic diagram of double-layer resin.
Fig. 2 shifts legend for hot melt.
The specific embodiment
Embodiment one
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 50 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.1 grams per liter, desizing agent 1.0 grams per liters, softener 1.0 grams per liters in the bath, sodium carbonate 1.0 grams per liters, be warming up to 80 ℃ of concise temperature then, after concise 15 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, in dryer, dry again, bake out temperature is 80 ℃;
B, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 1 grams per liter, waterproofing agent 1 grams per liter, antistatic agent 0.1 grams per liter, xanthochromia prevent agent 1 grams per liter; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 25 meters/minute of process velocities;
C, bonding, the mode of utilizing the net tube to shift is coated on prime cement on the fabric base cloth surface with point-like equably, the spreading powdered resin is absorbed unnecessary resin then again, the place that prime cement is arranged on the base cloth is stained with or keeps resin, prime cement coating weight: 4 gram/rice, the dusting amount: 90, process velocity: 25 meters/minute, Infrared Heating temperature: 220 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make base cloth typing, 100 ℃ of drying room temperature, 140 ℃ of tentering temperature.
Embodiment two
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 70 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.4 grams per liter, desizing agent 2.0 grams per liters, softener 2.0 grams per liters in the bath, sodium carbonate 3.0 grams per liters, be warming up to 100 ℃ of concise temperature then, after concise 25 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 120 ℃;
B, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 5 grams per liters, waterproofing agent 5 grams per liters, antistatic agent 0.3 grams per liter, xanthochromia prevent agent 3 grams per liters; Oven dry with setting temperature is: 110 ℃ of Room, 110 ℃ of two Room, 140 ℃ of three Room, 160 ℃ of four Room, 180 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 35 meters/minute of process velocities;
C, bonding, the mode of utilizing the net tube to shift is coated on prime cement on the fabric base cloth surface with point-like equably, spreading powdered resin again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin prime cement coating weight: 6 gram/rice, dusting amount: 90, process velocity: 45 meters/minute, the Infrared Heating temperature: 270 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make the base cloth typing, 140 ℃ of drying room temperature, 160 ℃ of tentering temperature.
Embodiment three
A, concise adds entry to required amount and auxiliary agent in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 60 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.25 grams per liter, desizing agent 1.5 grams per liters, softener 1.5 grams per liters in the bath, sodium carbonate 2.0 grams per liters, be warming up to 90 ℃ of concise temperature then, after concise 20 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 90 ℃;
B, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 3 grams per liters, waterproofing agent 3 grams per liters, antistatic agent 0.2 grams per liter, xanthochromia prevent agent 2 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 30 meters/minute of process velocities;
C, bonding, the mode of utilizing the net tube to shift, prime cement is coated on the fabric base cloth surface with point-like equably, spreading powdered resin again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, slurry wherein can be the copolymer of POLYPROPYLENE GLYCOL and polypropylene alcohol ester and the colloid that water is formed, resin can be polyamide-based, polyethylene, the copolyamide class. polyester. polyvinyl alcohol etc., prime cement coating weight: 6 gram/rice, the dusting amount: 90, process velocity: 35 meters/minute, Infrared Heating temperature: 245 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make base cloth typing, 120 ℃ of drying room temperature, 150 ℃ of tentering temperature.
Embodiment four
A, concise, in the fluid cylinder of concise machinery, add entry and auxiliary agent to required amount, be mixed with concise liquid, be warming up to 65 ℃ after, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.2 grams per liter, desizing agent 1.2 grams per liters, softener 1.2 grams per liters in the bath, sodium carbonate 1.5 grams per liters are warming up to 85 ℃ of concise temperature then; After concise 18 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 110 ℃;
B, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 2 grams per liters, and antistatic agent 0.15 grams per liter, xanthochromia prevent agent 1.5 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 27 meters/minute of process velocities;
C, bonding, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 20 ℃, and warm-up mill has 3, and its temperature is 150 ℃, when bond roll rotates, powdered resin just falls in the pit of bond roll, exist side by side molten condition, when base cloth is pasting bond roll and is passing through, resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.Tentering in stenter again, wherein the temperature of stenter 1 is 130 ℃, the temperature of stenter 2 is 140 ℃.
Embodiment five
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 55 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.3 grams per liter, desizing agent 1.8 grams per liters, softener 1.8 grams per liters in the bath, sodium carbonate 2.5 grams per liters, be warming up to 95 ℃ of concise temperature then, after concise 23 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 105 ℃;
B, dyeing: in the high temperature liquid-flow dyeing machine, add entry and auxiliary agent the preparation dye liquor, wherein the addition of auxiliary agent is ACID DYES 2 grams per liters, dye leveller 1 grams per liter, PH conditioning agent 1 grams per liter, softener 1 grams per liter in the bath, again under 80 ℃ temperature, through 15 minutes; Soaping after the dyeing: soaped 10 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 1 grams per liter; And then washing: wash in clear water, 10 minutes time, temperature is a normal temperature.
C, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 4 grams per liters, and antistatic agent 0.25 grams per liter, xanthochromia prevent agent 2.5 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 33 meters/minute of process velocities;
D, bonding, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 30 ℃, and warm-up mill has 3, and its temperature is 180 ℃, when bond roll rotates, powdered resin just falls in the pit of bond roll, exist side by side molten condition, when base cloth is pasting bond roll and is passing through, resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.Tentering in stenter again, wherein the temperature of stenter 1 is 150 ℃, the temperature of stenter 2 is 180 ℃.
Embodiment six
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 60 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.2 grams per liter, desizing agent 1.2 grams per liters, softener 1.0 grams per liters in the bath, sodium carbonate 2.0 grams per liters, be warming up to 90 ℃ of concise temperature then, after concise 22 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 95 ℃;
B dyeing: add the dye liquor that entry and auxiliary agent are prepared in the high temperature liquid-flow dyeing machine, wherein the addition of auxiliary agent is ACID DYES 5 grams per liters, dye leveller 4 grams per liters, PH conditioning agent 4 grams per liters, softener 4 grams per liters in the bath, again under 100 ℃ temperature, through 25 minutes; Soaping after the dyeing: soaped 20 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 3 grams per liters; And then washing: wash in clear water, 20 minutes time, temperature is a normal temperature;
C, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 3 grams per liters, and antistatic agent 0.2 grams per liter, xanthochromia prevent agent 2 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 28 meters/minute of process velocities;
D, bonding, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 25 ℃, and warm-up mill has 3, and its temperature is 165 ℃, when bond roll rotates, powdered resin just falls in the pit of bond roll, exist side by side molten condition, when base cloth is pasting bond roll and is passing through, resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.Tentering in stenter again, wherein the temperature of stenter 1 is 140 ℃, the temperature of stenter 2 is 160 ℃.
Embodiment seven
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 60 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.2 grams per liter, desizing agent 1.2 grams per liters, softener 1.0 grams per liters in the bath, sodium carbonate 2.0 grams per liters, be warming up to 90 ℃ of concise temperature then, after concise 22 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 95 ℃;
B dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is ACID DYES 3 grams per liters, dye leveller 2.5 grams per liters, PH conditioning agent 2.5 grams per liters, softener 2.5 grams per liters in the bath, again under 90 ℃ temperature, through 20 minutes; Soaping after the dyeing: soaped 15 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 2 grams per liters; And then washing: wash in clear water, 15 minutes time, temperature is a normal temperature.
C, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 3 grams per liters, waterproofing agent 3 grams per liters, antistatic agent 0.2 grams per liter, xanthochromia prevent agent 2 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 28 meters/minute of process velocities;
D, bonding, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 25 ℃, and warm-up mill has 3, and its temperature is 165 ℃, when bond roll rotates, powdered resin just falls in the pit of bond roll, exist side by side molten condition, when base cloth is pasting bond roll and is passing through, resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.Tentering in stenter again, wherein the temperature of stenter 1 is 140 ℃, the temperature of stenter 2 is 160 ℃.
Embodiment eight
A, concise adds entry and auxiliary agent to required amount in the fluid cylinder of concise machinery, be mixed with concise liquid, after being warming up to 60 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 0.25 grams per liter, desizing agent 1.5 grams per liters, softener 1.5 grams per liters in the bath, sodium carbonate 2.0 grams per liters, be warming up to 90 ℃ of concise temperature then, after concise 20 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 90 ℃;
B dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is ACID DYES 3 grams per liters, dye leveller 2.5 grams per liters, PH conditioning agent 2.5 grams per liters, softener 2.5 grams per liters in the bath, again under 90 ℃ temperature, through 20 minutes; Soaping after the dyeing: soaped 15 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 2 grams per liters; And then washing: wash in clear water, 15 minutes time, temperature is a normal temperature.
C, arrangement, in the liquid bath of soft processing machine, add the dressing liquid that entry and auxiliary agent are mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of auxiliary agent is softener 3 grams per liters, waterproofing agent 3 grams per liters, antistatic agent 0.2 grams per liter, xanthochromia prevent agent 2 grams per liters; Oven dry with setting temperature is: 100 ℃ of Room, 100 ℃ of two Room, 130 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 30 meters/minute of process velocities;
D, bonding, the mode of utilizing the net tube to shift, prime cement is coated on the fabric base cloth surface with point-like equably, spreading powdered resin again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, slurry wherein can be the copolymer of POLYPROPYLENE GLYCOL and polypropylene alcohol ester and the colloid that water is formed, resin can be polyamide-based, polyethylene, the copolyamide class. polyester. polyvinyl alcohol etc., prime cement coating weight: 6 gram/rice, the dusting amount: 90, process velocity: 35 meters/minute, Infrared Heating temperature: 245 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make fabric typing, 120 ℃ of drying room temperature, 150 ℃ of tentering temperature.
Transparent lining cloth and conventional adhesive lining cloth compare:
Raw material | Former base specification | Former base fabric width | Former base grammes per square metre | Material | |||
Transparent lining cloth | T31810 | 15D/5F *15D/5 F105 *70 | ?120cm | 15.9g/m | Nylon--100 | ||
The contrast product | T32422 | 30D/12F *30D/ 12F75 *50 | ?58″ | 27g/m | Terylene--100 | ||
Coating weight | Bonding force | The finished product unit weight | Finished product density | Hot-rolled condition | |||
Transparent lining cloth | 5.5g/ square metre | 500g/inch | 24g/ square metre | 128 *82/18 *3 0 | ?150℃ ?/10s/0.3kg | ||
The contrast product | 8g/ square metre | 600g/inch | 32g/ square metre | 102 *64/20 *2 5 | ?150℃ ?/10s/0.3kg |
The raw white binding lining is the aberration during bonding use on same lining
Lining | The raw white transparent lining cloth | Raw white contrast product | |
Lining | ????0 | ????9.86 | ????12.50 |
Identical with lining or close colour system binding lining is the aberration during bonding use on same lining
Lining | Transparent lining cloth | The contrast product | |
Lining | ????0 | ????0.77 | ????1.36 |
1 is baking oven among Fig. 1, and 2 is retracting device, and 3 is air pump, and 4 is dusting device, and 5 is scraper plate, and 6 are the net tube, and 7 is resin slurry, and 8 is cylinder, and 9 is device of excitation, and 10 is base cloth, and 11 is the point-like slurry, and 12 is powdered resin, and 13 for being bonded at the resin on the point-like slurry.Base cloth is through cylinder and after netting between tube, slurry comes out from the mesh of net tube, becomes point-like to be bonded on the base cloth, and base cloth continues reach, at the dusting device place, sprinkled one deck powdered resin, then, after the vibrating device vibration, make powdered resin be sprinkling upon on the base cloth equably, behind air pump and retracting device, the unnecessary powdered resin between the point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in the base cloth surface.
Fig. 2 is the hot melt transition diagram, and wherein 14 is hopper, and 10 is base cloth, and 15 is the point-like resin, and B is a resin, and A is an engraved roll, and D1, D2 are pressure roller.When base cloth was pasting engraved roll and moves, the pit resin that is positioned at engraved roll became point-like to be adhered on the base cloth, formed the point-like resin, for improving its bonding force, with a pair of pressure roller the point-like resin was pressed on the base cloth again.
Claims (10)
1, a kind of transparent lining cloth comprises base cloth and the adhesive layer that applies on the base cloth, it is characterized in that the used base cloth full nylon long fiber material of serving as reasons makes through weaving.
2, a kind of manufacture method of transparent lining cloth, it is characterized in that concise: in the fluid cylinder of concise machinery, add entry and auxiliary agent to required amount, be mixed with concise liquid, after being warming up to 50~70 ℃, base cloth is dropped in the fluid cylinder, make water and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of auxiliary agent is metal ion chelation agent 1~3 grams per liter, hydrogen peroxide 10~20 grams per liters, hydrogen peroxide stabilizer 3~8 grams per liters, sodium carbonate 1.0~3.0 grams per liters are warming up to 80~100 ℃ of concise temperature then, after concise 15~25 minutes, venting refining liquid takes out after adding cold water washing, again by scutcher with refined base cloth open-width, by drying machine drying, bake out temperature is 80-120 ℃;
Arrangement: add entry and the dressing liquid that auxiliary agent is mixed with in the liquid bath of arrangement in the machinery, make base cloth padding finishing liquid, enter in the drying and setting machine of putting in order in the machinery again, dry and finalize the design, the drying and shaping temperature is: 100~200 ℃; 25~35 meters/minute of speed;
Bonding: at the bonding point-like resin in base cloth surface, stentering forming in stenter again, 130~170 ℃ of tentering temperature, its process velocity is: 20~45 meters/minute.
3, method according to claim 2, the addition that it is characterized in that the auxiliary agent in the dressing liquid are softener 1~5 grams per liter, and antistatic agent 0.1~0.3 grams per liter, xanthochromia prevent agent 1~3 grams per liter, and all the other in the dressing liquid are water.
4, method according to claim 2, the addition that it is characterized in that the auxiliary agent in the dressing liquid are softener 1~5 grams per liter, waterproofing agent 1~5 grams per liter, and antistatic agent 0.1~0.3 grams per liter, xanthochromia prevent agent 1~3 grams per liter, all the other in the dressing liquid are water.
5, method according to claim 2 is characterized in that when bonding, the mode of utilizing the net tube to shift, prime cement is coated on the base cloth base cloth surface with point-like equably, the spreading powdered resin is absorbed unnecessary resin then again, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating again, temperature: 180~210 ℃, make prime cement dry and be bonded on the base cloth surface, enter drying room then and make the base cloth typing, 100~140 ℃ of drying room temperature, 35~45 meters/minute of process velocities.
6, method according to claim 2, it is characterized in that: when bonding, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 150~180 ℃, and bond roll rotates, and powdered resin falls in the pit of bond roll, exist side by side molten condition, make base cloth paste bond roll and pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
7,, it is characterized in that after being coated with the point-like resin on the base cloth, flattening on base cloth again according to claim 2 or 6 described methods.
8, method according to claim 2, it is characterized in that the drying and shaping chamber has nine, the temperature of each chamber is: 100~110 ℃ of Room, 100~110 ℃ of two Room, 100~110 ℃ of three Room, 130~140 ℃ of four Room, 150~160 ℃ of five Room, 170~180 ℃ of six Room, 190~200 ℃ of seven Room, 190~200 ℃ of eight Room, 190~200 ℃ of nine Room.
9, method according to claim 2, it is characterized in that before concise back, arrangement, dyeing earlier: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is ACID DYES 2~5 grams per liters, dye leveller 1~4 grams per liter, PH conditioning agent 1~4 grams per liter, softener 1~4 grams per liter in the bath, again under 80~400 ℃ temperature, through 15~25 minutes;
10, method according to claim 9 is characterized in that soaping after the dyeing: soaped 10~20 minutes in the liquid of soaping of water and soaping agent preparation, temperature is a normal temperature, and soaping agent content is 1~3 grams per liter; And then washing: wash in clear water, 10~20 minutes time, temperature is a normal temperature.
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CN 02112907 CN1243878C (en) | 2002-04-18 | 2002-04-18 | Transparent lining cloth and its making method |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101248912B (en) * | 2008-03-27 | 2010-11-03 | 日东纺(中国)有限公司 | Flocking adhesion lining cloth and method for preparing same |
CN101248911B (en) * | 2008-03-27 | 2010-11-03 | 日东纺(中国)有限公司 | Double face adhesion lining cloth and method for preparing same |
CN102061622A (en) * | 2010-12-01 | 2011-05-18 | 日东纺(中国)有限公司 | Manufacturing method of anti-corrugation lining cloth |
CN102418252A (en) * | 2011-08-15 | 2012-04-18 | 江苏三泰轻工科技有限公司 | Production technology of full-cotton powder point hot melting adhesive interlining |
CN103110386A (en) * | 2013-02-05 | 2013-05-22 | 金红叶纸业集团有限公司 | Thin water absorbing material and manufacturing method thereof |
CN106012580A (en) * | 2016-07-08 | 2016-10-12 | 嘉兴晟合衬布有限公司 | Lining cloth and making method thereof |
CN106235453A (en) * | 2016-07-08 | 2016-12-21 | 嘉兴晟合衬布有限公司 | Garment dyeing lining cloth and manufacture method thereof |
CN106835731A (en) * | 2016-12-28 | 2017-06-13 | 上海天强纺织有限公司 | A kind of coating fabric adhesion lining cloth |
Families Citing this family (1)
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CN101292786B (en) * | 2008-03-31 | 2010-06-09 | 严华荣 | Technique for preparing bonding fabric |
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2002
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101248912B (en) * | 2008-03-27 | 2010-11-03 | 日东纺(中国)有限公司 | Flocking adhesion lining cloth and method for preparing same |
CN101248911B (en) * | 2008-03-27 | 2010-11-03 | 日东纺(中国)有限公司 | Double face adhesion lining cloth and method for preparing same |
CN102061622A (en) * | 2010-12-01 | 2011-05-18 | 日东纺(中国)有限公司 | Manufacturing method of anti-corrugation lining cloth |
CN102418252A (en) * | 2011-08-15 | 2012-04-18 | 江苏三泰轻工科技有限公司 | Production technology of full-cotton powder point hot melting adhesive interlining |
CN103110386A (en) * | 2013-02-05 | 2013-05-22 | 金红叶纸业集团有限公司 | Thin water absorbing material and manufacturing method thereof |
CN106012580A (en) * | 2016-07-08 | 2016-10-12 | 嘉兴晟合衬布有限公司 | Lining cloth and making method thereof |
CN106235453A (en) * | 2016-07-08 | 2016-12-21 | 嘉兴晟合衬布有限公司 | Garment dyeing lining cloth and manufacture method thereof |
CN106012580B (en) * | 2016-07-08 | 2018-11-16 | 晟合新材料科技(嘉善)有限公司 | A kind of lining cloth and preparation method thereof |
CN106235453B (en) * | 2016-07-08 | 2018-11-23 | 晟合新材料科技(嘉善)有限公司 | Garment dyeing lining cloth and its manufacturing method |
CN106835731A (en) * | 2016-12-28 | 2017-06-13 | 上海天强纺织有限公司 | A kind of coating fabric adhesion lining cloth |
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