A kind of purification equipment for liquid aluminium alloy
Technical field
The invention belongs to metallic substance purifying treatment field, particularly relate to the equipment that a kind of liquid towards aluminium alloy carries out the cleaningization processing.
Background technology
The aluminium melt purifying equipment of producing both at home and abroad is made of hopper, feed threeway, pipeline at present, and the effect by gaseous tension is pressed into powder flux in the container in the liquid aluminium liquid by pipeline, to reach the purification purpose.For example: Shandong Aluminum company limited, Xi'an airplane industry company limited, Dongfeng Precision Casting Co., Ltd. of Second Automobile Works etc.The following problem of ubiquity: Purge gas and flux can not evenly be supplied with simultaneously in the working process; Flux easily stops up in pipeline; The flux dosage is unstable and quantitatively inaccurate etc., makes foundry goods not reach expection purifying treatment effect.The existence of these problems has limited the decontamination effect improving of gas and flux greatly, is unfavorable for obtaining high-quality aluminium liquid.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of flux in pipeline, not stop up, and can quantitatively control the add-on and the uniform purification equipment for liquid aluminium alloy of feed of flux.
The present invention realizes in the following manner:
A kind of purification equipment for liquid aluminium alloy is characterized in that comprising churning rotor, rotor hoisting appliance, flux material feeder, mixing tank, rotary joint; Hopper is equipped with on material feeder top, and hopper top is provided with top pressure closure, and there is a safety valve at the center of top cover; The outlet of material feeder connects mixing tank, and the sidepiece of mixing tank is provided with an inlet mouth, and the outlet of mixing tank was communicated with rotary joint by communicating pipe; Rotation axis has a central through hole, and rotary joint is installed in rotation axis central through hole top; Rotary joint is fixedlyed connected with rotation axis; The churning rotor is fixed on the rotation axis by the rotor-side variable frequency electric machine control, and the churning rotor center is provided with discharge hole; Be connected by a rotor fixer between rotation axis and the rotor.
Above-mentioned purification equipment for liquid aluminium alloy is characterized in that a screw shaft is arranged in the flux material feeder, and the rotation of screw shaft is controlled by the material feeder variable-frequency motor.
Above-mentioned purification equipment for liquid aluminium alloy is characterized in that the churning rotor adopts graphite material to make.
Above-mentioned purification equipment for liquid aluminium alloy, the mixing tank that it is characterized in that material feeder one end is for circular, and there is a blast fence in the internal mixer exit.
Above-mentioned purification equipment for liquid aluminium alloy is characterized in that being equipped with between rotation axis and the rotor rotor fixer that guarantees its coaxial rotation, and the rotor fixer is made of permanent sleeve, locking swivel nut and two semicircular clips.
When the present invention uses, flux enters material feeder by hopper, in material feeder, evenly move into mixing tank, under the effect of gas, rotate, postrotational flux mixes the formation Dual-Phrase Distribution of Gas olid with gas, under the guiding of mixing tank baffle plate, blow out mixing tank, after rotary joint enters rotation axis and centre of rotor hole, spray.The flux of ejection in fact is a kind of mixing refining gas of impossible blocking pipe.
Flux of the present invention control is owing to realize by the variable-frequency motor rotating speed, thereby can be according to the rotating speed difference, and the defeated material amount difference of material feeder in the unit time realizes the quantitative control of flux.Simultaneously, during material feeder work, the magnetic valve in the pneumatic control circuit is opened, and has guaranteed the synchronous output of refining gas and flux.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is a rotor fixer structure synoptic diagram of the present invention
Fig. 3 is the structural representation of flux material feeder of the present invention
Among Fig. 1,1 is hopper, and 2 is top cover, and 3 is the flux material feeder, 4 is mixing tank, and 5 is the rotor-side variable frequency motor, and 6 is rotor, and 7 is axis of rotor rotation, 8 is rotary joint, and 9 is the rotor fixer, and 10 is the rotor hoisting appliance, 11 is last permanent sleeve, and 12 is clip, and 13 are the locking swivel nut, 14 is safety valve, and 15 is screw shaft, and 16 is blast fence, 17 is inlet mouth, and 18 is the air outlet, and 19 is the material feeder variable-frequency motor.
Embodiment
Provide most preferred embodiment of the present invention below in conjunction with accompanying drawing:
The upper port of hopper 1 has a top cover that seals 2, and a safety valve 14 is equipped with at the center of top cover 2.Hopper 1 is fixed on material feeder 3 tops, with material feeder 3 UNICOMs.The outlet of material feeder 3 connects mixing tank 4, the sidepiece of mixing tank 4 has an inlet mouth 17, the rotating speed of rotor 6 is by 5 controls of rotor-side variable frequency motor, rotor 6 is fixed on the axis of rotor rotation by a rotor fixer 9, axis of rotor rotation 7 is installed on the support with aluminium alloy casting, and supports by upper and lower two self-aligning bearings.Last permanent sleeve 11, locking swivel nut 13 and two semicircular clips 12 by the rotor fixer between axis of rotor rotation and the rotor connect.
Material feeder 3 rotating speeds are by 19 controls of material feeder variable-frequency motor, and the screw shaft 15 that can determine operational throughput is equipped with in the inside of material feeder 3, and pitch is 26 millimeters, and screw shaft 15 keeps the space with shell; There is a blast fence 16 in mixing tank 4 inner exits.
Graphite rotator injects in the aluminium liquid, flux in the hopper 1 screw shaft 15 by material feeder in the unit time is sent into mixing tank 4, the suspension device inwall is made circumferential motion in the effect lower edge of air-flow, form Dual-Phrase Distribution of Gas olid with the gas thorough mixing, under the guiding of blast fence 16,18 import the pipeline from the exit, obtain uniform mixed airflow composition thus, avoided the generation of line clogging, and the quantitative accuracy of solvent is improved greatly.