CN1304336C - Technology for producing antibacterial photocatalyst ceramic - Google Patents
Technology for producing antibacterial photocatalyst ceramic Download PDFInfo
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- CN1304336C CN1304336C CNB031185797A CN03118579A CN1304336C CN 1304336 C CN1304336 C CN 1304336C CN B031185797 A CNB031185797 A CN B031185797A CN 03118579 A CN03118579 A CN 03118579A CN 1304336 C CN1304336 C CN 1304336C
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- Prior art keywords
- glaze
- ceramics
- photocatalytic film
- photocatalyst
- antibiotic
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Abstract
The present invention relates to a process for producing photocatalytic antibiotic ceramics, which has the process steps: the ceramics are firstly coated with glaze; after a glaze surface is formed, a coating procedure is started, and a photocatalyst is sprayed on the ceramics; and finally, the ceramics enter a calciner to be burned. The production process can ensure the lasting and potent combination of the photocatalyst and base material and can also ensure the antibiotic capability of a photocatalytic film. The experiments verify that the photocatalytic film has no visible influence on strips, patterns and colors of a product. In addition, a ceramic surface with the photocatalytic film is smooth and flat. The bonding force of the photocatalytic film and the glaze surface is as high as 61N. Under the light of a fluorescent lamp of 8W, ceramics with the photocatalytic film have 90.23% of antibiotic rate to staphylococcus aureus and have 87.06% of antibiotic rate to colibacillus.
Description
Technical field
The present invention relates to a kind of photocatalysis antibacterial ceramic production technology.
Background technology
At present, in building trade, architectural pottery particularly inner-wall ceramic tile has been introduced indoor as finishing with material in a large number.Indoor environment, because dark moist, ventilation is smooth and contain rich nutrient substances as places such as kitchen, toilet, Operation theatre, wards, the utmost point is beneficial to harmful microbe and grows, breeds and propagate.Inner-wall ceramic tile is the good carrier of bacterium, virus often, is the important carrier of all kinds of cross-infections.Each bacterioid of ceramic tile surface can effectively be killed or be suppressed to colonize in to the photocatalysis antibacterial technology of rising in recent years.Testing at present the technology with the antimicrobial ceramic product of small serial production, can be divided into dual mode: a kind of production technique is (as nano-TiO with photocatalyst
2) mix with the glaze class, disposable calcining is become a useful person; Another kind of production technique is at the spraying of finished bricks surface catalyst pulp, sintering once more.First kind of production technique is because the sedimentation of catalyst particles and glaze to the part embedding of catalyzer, and have significantly reduced the antibacterial ability of catalytic film; The second kind of production technique not only bonding force of catalytic film and ground is relatively poor, and double sintering increased energy consumption, has reduced production efficiency.
Summary of the invention
The object of the present invention is to provide a kind of both capable of reducing energy consumptionly, can enhance productivity again, and can guarantee the photocatalysis antibacterial ceramic production technology of mortise between the high anti-microbial activity of catalytic film and film and ground.
In order to achieve the above object, technical program of the present invention lies in having adopted a kind of photocatalysis antibacterial ceramic production technology, its processing step is as follows: pottery is coated with glaze through being coated with the glaze operation earlier, after the glaze moulding, enter filming process and carry out the spraying of photocatalyst, enter calcining furnace at last again and fire.
Described photocatalyst spray coating liquor is by nano-TiO
2Colloidal sol and account for nano-TiO
2The loaded TiO of the 2-3% of sol volume percentage composition
2Fine catalyst is formed.
Because production technique of the present invention is that pottery is coated with glaze through being coated with the glaze operation earlier, after the glaze moulding, enter filming process and carry out the spraying of photocatalyst, entering calcining furnace at last again fires, so both guarantee lasting strong the combining of photocatalyst and ground, also guaranteed the antibacterial ability of photocatalysis membrana.Experimental results show that, catalytic film does not have visible influences to decorative pattern, pattern, the color and luster of product, and the coated cermet surface is more smooth smooth, through relevant professional unit testing, catalytic film and glaze bonding force are up to 61N, coated cermet is 90.23% to the antibiotic rate of streptococcus aureus under the fluorescent lamp of 8W, is 87.06% to colibacillary antibiotic rate.
Description of drawings
Fig. 1 is a process flow sheet of the present invention;
Fig. 2 is the structural representation of production technique equipment therefor of the present invention.
Embodiment
As shown in Figure 1, pottery is coated with glaze through being coated with the glaze operation earlier, after the glaze moulding, enters the spraying that filming process carries out photocatalyst, enters calcining furnace at last again and fires.Wherein the photocatalyst spray coating liquor is 0.4% powder TiO by the Pt loading
2Catalyzer with by (volume ratio) Ti (OC
4H
9)
4: C
2H
5OH: CH
2=CHCOOH: H
2O: HNO
3The nano-TiO of=1: 10: 1: 40: 1 preparation
2Colloidal sol is mixed and made into by (volume ratio) at 1: 50.
As shown in Figure 2, photocatalysis antibacterial Production of Ceramics device, comprise transmission line 7, between the glaze chamber 3 of ceramic transmission line 7 and calcining furnace 4, be provided with two coating chambers 1, coating chamber 1 is around of being fixed on the transmission line anchor and the metal box of top cover sealing, metal box internal transmission line top symmetry is oblique to be provided with a pair of nozzle 2, nozzle 2 is 30 ° with the vertical direction angle, plane, two nozzle places is vertical with the transmission line direction, 8cm place, metal box bottom is equipped with a rectangle material holding tray 5 that has a discharge port 6, coating chamber 1 is 3m with the distance of glaze chamber 3, with the distance of calcining furnace 4 be 6m.Metal box is of a size of 500 (w) * 400 (d) * 350 (h) (mm), and the diameter of nozzle is 2.0mm.
Claims (2)
1, a kind of photocatalysis antibacterial ceramic production technology, it is characterized in that: its processing step is as follows: pottery is coated with glaze through being coated with the glaze operation earlier, after the glaze moulding, enters the spraying that filming process carries out photocatalyst, enters calcining furnace at last again and fires.
2, according to the described photocatalysis antibacterial ceramic production technology of claim l, it is characterized in that: described photocatalyst spray coating liquor is by nano-TiO
2Colloidal sol and account for nano-TiO
2The loaded TiO of the 2-3% of sol volume percentage composition
2Fine catalyst is formed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031185797A CN1304336C (en) | 2003-01-29 | 2003-01-29 | Technology for producing antibacterial photocatalyst ceramic |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031185797A CN1304336C (en) | 2003-01-29 | 2003-01-29 | Technology for producing antibacterial photocatalyst ceramic |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1521144A CN1521144A (en) | 2004-08-18 |
CN1304336C true CN1304336C (en) | 2007-03-14 |
Family
ID=34284918
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNB031185797A Expired - Fee Related CN1304336C (en) | 2003-01-29 | 2003-01-29 | Technology for producing antibacterial photocatalyst ceramic |
Country Status (1)
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CN (1) | CN1304336C (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103663612B (en) * | 2013-12-05 | 2015-11-18 | 乐山市洁宇纳米应用技术研究所 | One way of life water treatment device |
CN109251060A (en) * | 2018-09-26 | 2019-01-22 | 深圳市天得环境科技有限公司 | A kind of ceramic coating preparation method with long acting antibiotic function |
CN112645740B (en) * | 2020-12-23 | 2022-09-09 | 甄崇礼 | Preparation method of anti-skid antibacterial ceramic tile |
CN113213904A (en) * | 2021-05-06 | 2021-08-06 | 佛山市三水宏源陶瓷企业有限公司 | Preparation method of ceramic tile with nano titanium dioxide glaze |
CN113860921A (en) * | 2021-09-24 | 2021-12-31 | 腾盛科技创新服务(揭阳)有限公司 | Ceramic material with excellent antibacterial property and preparation method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1145343A (en) * | 1996-08-14 | 1997-03-19 | 中国建筑材料科学研究院 | Health, sterilizing and deodorizing film and ceramic and glass products |
CN1320580A (en) * | 2000-04-21 | 2001-11-07 | 云南大学 | Process for preparing antibacterial ceramic products |
-
2003
- 2003-01-29 CN CNB031185797A patent/CN1304336C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1145343A (en) * | 1996-08-14 | 1997-03-19 | 中国建筑材料科学研究院 | Health, sterilizing and deodorizing film and ceramic and glass products |
CN1320580A (en) * | 2000-04-21 | 2001-11-07 | 云南大学 | Process for preparing antibacterial ceramic products |
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CN1521144A (en) | 2004-08-18 |
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