CN1268918A - Building panel, and method and apparatus of forming same - Google Patents
Building panel, and method and apparatus of forming same Download PDFInfo
- Publication number
- CN1268918A CN1268918A CN98808697A CN98808697A CN1268918A CN 1268918 A CN1268918 A CN 1268918A CN 98808697 A CN98808697 A CN 98808697A CN 98808697 A CN98808697 A CN 98808697A CN 1268918 A CN1268918 A CN 1268918A
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- Prior art keywords
- dividing plate
- inner nuclear
- plate
- bracing frame
- moulding box
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
- B28B1/32—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon by projecting, e.g. spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Laminated Bodies (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Producing Shaped Articles From Materials (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Panels For Use In Building Construction (AREA)
- Battery Mounting, Suspending (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Fencing (AREA)
Abstract
A building panel includes a central core and a pair of opposed coating surfaces formed integrally with the core. The method of forming the building panel includes the application of a flowable, settable coating material to respective surfaces of at least two baffles (100), placing the baffles in a substantially parallel, spaced interrelationship, at least substantially filling the space between the two baffles (100) with a settable core material prior to setting of the core material, and allowing the core material and coating material to set.
Description
Technical field of the present invention
The present invention relates to a kind of method and apparatus of the building panel that is shaped.The invention still further relates to a kind of building panel.
The light weight concrete construction building panel is known.This precast plate is manufactured come out under coarse rough, in order to installing.After in the building in being installed to construction, precast plate is plastered or is coated, to provide acceptable finish.This process need has the workman that whitewashes of technology to utilize fineness after perching knife obtains to plaster by manual labor.In addition, the intensity of this lightweight precast concrete plate is not high.
Purpose of the present invention
An object of the present invention is to overcome or significantly improve at least one above-mentioned shortcoming and/or the manufacturing process and the equipment of a kind of improved building panel and building panel are provided more widely.
Summary of the invention
Disclosed herein is a kind of method of one or more building panels that are used to be shaped, this method comprises:
On each surface of at least two dividing plates, apply a kind ofly flow, the solidifiable coating material,
Dividing plate is placed with substantially parallel, apart relation,
Before coating material solidifies, be full of two spaces between the dividing plate at least basically with a kind of solidifiable inner nuclear material, and
Inner nuclear material and coating material are solidified.
Preferably, before the space was charged into inner nuclear material, described dividing plate was toward each other in the other side's emplace.
As a kind of replaceability method, after the space is charged into inner nuclear material, but before inner nuclear material and coating material solidified, described dividing plate can move jointly.
Preferably, after inner nuclear material and coating material solidified, described dividing plate was moved away from each other and/or pulls down respectively, thereby the one or more precast plates that being shaped are deviate from.
Preferably, this method also provides n+1 to be in the dividing plate parallel to each other and relation of being separated by, n the precast plate that between described dividing plate, be shaped, and wherein n is the integer more than or equal to 1.
Preferably, after described dividing plate was moved away from each other, described precast plate was removed along the direction that is roughly parallel to plane, dividing plate place under the effect of the power that is applied in.
Preferably, described dividing plate is placed in a moulding box or the bracing frame.
Preferably, described dividing plate by hydraulic clamping cylinder effect and toward each other mobile.
In addition, also disclose a kind of be shaped equipment of one or more building panels of front disclosed method that utilizes here, this equipment comprises:
Moulding box or bracing frame, it is used to receive above-mentioned band coating dividing plate,
Being used for above-mentioned band coating dividing plate is relative to each other is joining the device of settling, thereby determines a minimum space between described dividing plate,
Be used for a kind of solidifiable inner nuclear material is applied to device between above-mentioned each dividing plate.
Preferably, also comprise a device in the equipment, it is used for before being applied to above-mentioned solidifiable inner nuclear material between above-mentioned each dividing plate a kind of coating material being applied to the both sides of at least some aforementioned barriers.
Preferably, each dividing plate be basically hollow and have an a pair of apart lateral sheet.
Preferably, have inlet duct on each dividing plate respectively, in order to injecting air in the space between the described thin plate, thereby described thin plate is expanded under the effect of pressure, to help the precast plate that solidifies is deviate from from dividing plate.
As a kind of replaceability structure, each dividing plate is solid.Veneer is the material that is suitable for as solid separator.Veneer can have plastic coating.As another kind of replaceability structure, dividing plate can be made by veneer, nylon, PVC and steel are compound.
Preferably, have on the described dividing plate and extract the interlock hole out, in order to fixing a withdrawing device so that on the precast plate that solidifies the application of force and precast plate is taken off.
Preferably, above-mentioned moulding box or bracing frame constitute on a bascule.
Preferably, have one or more columns on the bascule, in order to fix to clamp cylinder, above-mentioned clamping cylinder is associated with the wall of moulding box or bracing frame.
Preferably, the above-mentioned wall of moulding box or bracing frame is as the end dividing plate.
Here also disclose a kind of workshop of the building panel that is used to be shaped, this workshop comprises:
Be used on each surface of at least two dividing plates, applying a kind ofly flow, the device of solidifiable coating material,
Be used for the device of dividing plate with substantially parallel, apart relation placement,
Be used for before coating material solidifies, being full of at least basically the device in two spaces between the dividing plate with a kind of solidifiable inner nuclear material, and
Be used to carry the device of each dividing plate, thereby realize the dividing plate cleaning and on dividing plate, apply above-mentioned solidifiable coating material, and the band coating dividing plate is settled with above-mentioned substantially parallel, apart relation by the workshop.
Preferably, the workshop also comprises device, it is used to carry a moulding box or bracing frame, described dividing plate promptly inserts this moulding box or bracing frame and therefrom takes out, and device, it is used for the primary importance that moulding box or bracing frame take out from dividing plate is transported to the second place that dividing plate inserts, and moulding box or bracing frame rotate between these two positions.
Preferably, be used for comprising a hopper with the device that a kind of solidifiable inner nuclear material is full of two spaces between the dividing plate at least basically, stretch out one or more filling pipes from this hopper, hopper is installed in also can be around a horizontal rotational shaft on the frame, hopper can rise and descend, so that filling pipe enter one between adjacent separator the space and from this space, retreat, simultaneously inner nuclear material is transferred in this space by above-mentioned filling pipe.
Preferably, device is housed, it is used for vertically retreating and inner nuclear material along continuous straight runs vibrating bunker when being transmitted at described filling pipe.
Here also disclose a kind of building panel, it utilizes the front disclosed method or utilizes the disclosed equipment in front to be shaped out, or creates in the disclosed in front workshop.
A kind of building panel is also disclosed here, it comprises one and solidifies kernel and coating that is positioned at the every side of kernel that forms by the solidifiable inner nuclear material, and the coating that is positioned at every side is to be solidified by the curable material that a kind of and above-mentioned inner nuclear material solidifies simultaneously to form.
The accompanying drawing summary
Below will be by example and being described the preferred method of the present invention with reference to the accompanying drawings, shown used in a this method preferred equipment in the accompanying drawings, wherein:
Fig. 1 is the schematic side elevation of a moulding box or bracing frame, and one of them dividing plate is lifted by a hoisting frame, and the shown moulding box or the end face of bracing frame are opened,
Fig. 2 is the schematic elevation of hoisting frame shown in Fig. 1,
Fig. 3 is moulding box shown in Fig. 1 or the schematic elevation of bracing frame when end face is closed,
Fig. 4 is moulding box shown in Fig. 1 or the schematic end of bracing frame behind the dividing plate of packing into,
Fig. 5 is moulding box shown in Fig. 1,3 and 4 or the schematic plan of bracing frame behind the dividing plate of packing into,
Fig. 5 A is the schematic, exploded of structure shown in Fig. 5,
Fig. 6 is the schematic end of moulding box or bracing frame,
Fig. 6 A is the schematic exploded partial view when having formed a precast plate between a pair of dividing plate,
Fig. 7 is the general illustration that a workshop is arranged,
Fig. 7 A is a general illustration that amended workshop is arranged,
Fig. 8 is the schematic cross section that online A-A place is arranged in workshop shown in Fig. 7,
Fig. 9 is the schematic plan that a conveyer is arranged,
Figure 10 is the schematic elevation that conveyer shown in Fig. 9 is arranged,
Figure 10 A is the schematic elevation of a dividing plate,
Figure 11 is the schematic elevation of a spray assembly and associated pump equipment,
Figure 11 A is the schematic elevation of another spray assembly and associated pump equipment,
Figure 12 is the schematic elevation of a concrete kernel stowage unit,
The schematic elevation of another concrete kernel stowage unit of Figure 12 A,
Figure 12 B is the front schematic view of equipment shown in Figure 12 A,
Figure 13 is the schematic end of a dismoulding system,
Figure 13 A is the schematic end of another dismoulding system,
Figure 13 B is the schematic partial end view of the demoulding shown in Figure 13 A,
Figure 14 and 14A are the schematic local elevations of finished product precast plate.
The preferred embodiment explanation
Schematically illustrate a moulding box or bracing frame 10 among Fig. 1 to 6A in the accompanying drawings.Moulding box 10 has pair of sidewalls 11, a bottom 12 and an a pair of solid-end door 13.Sidewall 11, bottom 12 and end door 13 are determined a die cavity, in order to be inserted with a plurality of dividing plates 14.
The inner length of moulding box or bracing frame has been determined the length of precast plate, it typically is 2.6m.The internal height of moulding box or bracing frame has been determined the width of precast plate, it typically is 0.6m.Determine that by pad 22 it is wide that pad 22 is generally 75mm at interval between the dividing plate that inserts.That is to say that the interval between the dividing plate is generally 75mm.Yet, be to be understood that.Can change these sizes according to required precast plate size.
As shown in the figure, moulding box or bracing frame are installed on the movable base 20 that has a wheel 23.One column 19 protrudes upward from movable base 20.Fixing a hydraulic clamping cylinder 18 on each column 19 respectively.Clamping cylinder 18 is cooperated with a sidewall 11, as shown in Figure 5.The sidewall 11 on opposite is fixed on the pedestal 20.
As shown in Figure 2, a hoisting frame 15 has a pair of hook 21 in its lower end.Described hook 21 is used for cooperating with each dividing plate 14, dividing plate is lifted out moulding box or bracing frame.Hoisting frame 15 can be risen such as devices such as overhead pulley or cranes or be fallen.
Please refer to Fig. 6 A, have a pair of thin plate of being separated by 24 on each dividing plate 14 respectively, determine a cavity 25 between the two.Thin plate 24 is preferably steel plate or other metal, for example aluminium.Thin plate is generally flat, but can be crooked after being applied in compressed air in the cavity 25.Each dividing plate 14 has one respectively and extracts interlock hole 16 out, and its purpose will be explained below.
Utilize foregoing equipment, can make precast plate by following mode.
By suitable pulley or crane system, hoisting frame 15 can be mentioned, so that a single dividing plate 14 is promoted from moulding box or bracing frame 10.Afterwards, dividing plate 14 can be applied in a coating.Normally 3mm is thick to be applied to dividing plate 14 lip-deep coatings.Yet this size can change according to specific application.Usually, coating applies by spraying method, uses the spray gun of used model in concrete sump application and the mining industry in spraying usually, and the market sale trade mark of this spray gun is " Shotcrete ", but also can use model smaller.
Coating material is generally the mixture of sand, cement, water and a kind of cross-linking polymer emulsion.Coating material can also comprise supplementary cementitious material.Usually, cross-linking polymer emulsion is from National Starch and Chemicals Pty Ltd..Yet, also have many other polymer to provide and this process of being suitable for use in.Emulsion is usually as concrete additive, to repair or mending concrete.Emulsion is as the part alternative of water, so that the coating that is applied on the both sides plane surface of dividing plate 14 has flexibility and improves hot strength.Cross-linking polymer emulsion can make the mortar top layer of spraying flexibility be arranged and improve hot strength as the part alternative of water.The coating material additive that can select comprises: fiber is generally the polypropylene fibre that is used for concrete cracking control, coloring oxide, silica smog and cigarette ash.Coating material can be revised to be suitable for the requirement of any certain material and precast plate finished product.
No matter use what emulsion, coating material all should have good inner nuclear material stickiness, good tensile, flexibility, water proofing property usually and make the precast plate finished product have firm surface.
When end door 13 was in the closed position, dividing plate 14 was inserted in moulding box or the bracing frame 10.Perhaps, dividing plate can be inserted into earlier, and shutdown side door again is aligned in each dividing plate on the exact position helping.In this stage, also have lifting arm to be inserted in the end door, after curing, precast plate is taken out helping.Afterwards, pad 22 is placed along dividing plate.According to required dividing plate quantity, coating and inserting step will repeat.
Afterwards, clamping cylinder 18 is activated, and shifts to another to force one in the sidewall 11, and the interval between respective diaphragms is limited because of the interlock of dividing plate and corresponding pad 22.
When the coating of spraying is not solidified, in the die cavity between the kernel batch mixing adding dividing plate.Batch mixing as inner nuclear material comprises sand, cement, water, a kind of air inlet agent and a kind of light aggregate usually, is generally the band coating polystyrene bead, and it can be existing BST model.Can also contain supplementary cementitious material and/or chemical admixture in the inner nuclear material.The air inlet agent is a kind of admixture that can buy.Contain the polystyrene bead of being with immersion coating in the BST material.
Under the condition that is held in place, the interior wall precast plate can solidify, usually will be through 18 hours time.Like this, coating material can merge with inner nuclear material, to form a solid interior wall precast plate.
After solidifying, clamping cylinder 18 unclamps, to discharge the lateral pressure between wall 11 and the dividing plate 14.For the precast plate that helps to solidify breaks away from from dividing plate, compressed air can be applied between the opposed thin plate 24 in both sides of dividing plate 14.Consequently, thin plate 24 is outwardly-bent, so that precast plate 17 is unloaded.
After opening end door 13, can touch the end of the precast plate 17 of dividing plate 14 and formation.Afterwards, utilize a hand-held cylinder that has a pair of hook that each dividing plate 14 is released moulding box or bracing frame.For this reason, the hook on the cylinder can with extraction interlock hole 16 interlocks on each dividing plate 14 end.Then, thrust component of cylinder or pin can with the end face interlock of precast plate 17, so that precast plate is released by the zone of opening the door of the opposition side of moulding box or bracing frame.That is to say that by the mutual interlock of handheld tool and dividing plate 14, the reaction force that is caused by this impetus will be transferred on the dividing plate 14.Extract cylinder out and resemble that the person of being operated is holding the rifle.When two doors 13 were opened, along with cocking, the thrust pin was released concrete prefabricated board from a door 13 of opening, thereby is received by a transport carrier.
Be to be understood that for the professional in the present technique field, obviously, under the prerequisite that does not exceed scope of the present invention, can make various modifications and replacement.For example, dividing plate 14 can have interior shelf structure, be placed on clamping cylinder 18 when exerting pressure the thin plate 24 of both sides press close to each other.In addition, extract interlock hole 16 out and also can be used for applying required interior pressure, so that the precast plate 17 that is shaped is deviate to dividing plate cavity 25.
In addition, extract cylinder out and can have two triggers or a two pull type trigger, pull action for one of one of them trigger or trigger and be used to start the hook interlock, another is used to start the thrust pin, extracts out with the precast plate that being shaped.
Usually, the precast plate that the thrust pin being shaped is released about 300mm, so that can manually precast plate be lifted on the carriage.
As supplementary features, steel or other reinforcing mat or other stiffening device can be placed between the dividing plate, so that wrapped by inner nuclear material.Another supplementary features are, can cooperate with profiling machine, cutting the seamed edge that precast plate forms when the casting, and process a details on seamed edge, for example tongue and groove.
Schematically illustrating the workshop of adopting amended building panel manufacturing process and equipment among Fig. 7 to 13 in the accompanying drawings arranges and other details.Shown further amended equipment among Figure 11 A, 12B, 13A and the 13B.The production capacity of this workshop arrangement is higher than the front by the described situation of Fig. 1 to 6A.Group method is described similar by Fig. 1 to 6A to the front.
In the workshop shown in Fig. 8 to 13, dividing plate is not to be made of a pair of apart metal sheet, but constitute by individual metal sheet or solid material lamination.Usually, each dividing plate 14 is to be made of individual veneer that has covered plastic plate.Workshop among Fig. 7 and 8 is as following description.Each dividing plate is placed in a moulding box or the bracing frame 70, and is transported on the chain driving conveyor 71 by a fork lifter.Afterwards, each dividing plate is picked up and hangs tubular type conveyer 73 along one and move on direction shown in the arrow A by a dividing plate unloading suspender 72.The tubular type conveyer is transported to a cleaning and oiling station 74 with each dividing plate, and dividing plate is cleaned and is coated with the oil that applies as release agent at this.Afterwards, each dividing plate is transported to spraying station 75, at this, and the coated a kind of coating material in the both sides of each dividing plate.Afterwards, each dividing plate is arrived kernel Filling Station 76 by the tubular type conveyor delivery.When each dividing plate is carried by tubular type conveyer 73, empty moulding box or bracing frame 70 are transported in the turning base 77 by a chain drive or other conveying equipment, at this, moulding box or bracing frame 70 are rotated 180 °, are transferred band or chain driving conveyor again and are transported to kernel Filling Station 76.At kernel Filling Station 76, moulding box or bracing frame receive and are cleaned, the dividing plate of oiling and coating, so that the filling kernel.
A kernel stowage unit receives filler from a mixer 79.
In Fig. 7 A, schematically illustrate an amended workshop plane of arrangement figure.Shown among Fig. 7 A that dividing plate prepares station 400, spraying station 75, die assembling station 410, mould Filling Station 78, demoulding and mould breakdown station 420 and seamed edge details processing and stacking station 430.Each dividing plate 14 is being hung by a single track 73, and this single track is used for each dividing plate is carried by each treating stations 400,75 and 410.Each dividing plate is cleaned, oiling and do general the preparation, so that they can receive the solidifiable coating material, and can separate with the casting precast plate that has solidified.
The demoulding and the mould dismounting of standing in 420 are carried out in mode described below.In case precast plate repeats to solidify and hardened, occupied mould will be removed to take out precast plate.Each dividing plate and precast plate are deviate from from mould bases successively.After this process begins, device and operator will at first take out outermost dividing plate and it will be reapposed on the single track.Afterwards, device and operator can separate outermost precast plate from mould bases, and it is transferred to processing of seamed edge details and stacking station (Figure 14 and Figure 14 A).This process will repeat, and be removed and the precast plate that is shaped is removed and is transferred to the details processing station until all occupied moulds.
The feature of processing of seamed edge details and stacking station is shown among Figure 14 and Figure 14 A.The precast plate that of being shaped is transported to the processing of seamed edge details and stacking station with fine finishining.Seamed edge details processing station adopts an emery wheel, in order to process a groove 500 on a longitudinal edge of precast plate, to be engaged in the tongue 510 on the opposition side seamed edge that is formed on precast plate in the casting cycle.In case the seamed edge details of precast plate machines, they will be stacked, finally to solidify and to flow to the user.In some cases, precast plate will cut into different sizes before stacking.Precast plate is represented with code name 520 in Figure 14 and 14A.The finish of finished product precast plate is determined by the surface texture of dividing plate.Solidifiable inner nuclear material and skin-material merge, thereby for the finished product precast plate provides a wear-resisting firm surface, therefore do not need precast plate to be whitewashed subsequently or on-the-spot powdering processing again.
Schematically illustrate a single dividing plate 100 in Figure 10 A, it comprises a veneer 105, this veneer by a steelframe 101 around.Stretch out pair of flanges 102 on the top of steelframe 101, the hook interlock that they are being hung on the tubular type conveyer.The bottom of each dividing plate 100 is stretched out a pair of moulding box or bracing frame alignment of lugs 104 respectively, be positioned at positioning guide rail 135 on moulding box or the bracing frame bottom in order to interlock, this positioning guide rail is made of groove 136, the apart preset distance of described groove, this distance have been determined the thickness of the precast plate that will cast between dividing plate.
In Figure 11, shown the method that sprays solid separator 14 both sides simultaneously in detail.Spray assembly comprises one group of spray gun 110 that is placed in dividing plate 14 both sides.When spraying, dividing plate 14 is dragged between the spray gun 110 by the tubular type conveyer, thereby all obtains uniform coating in every side.A balladeur train 112 that links to each other with tubular type conveyer 73 is similar to Curtain rings all on the curtain rod to a certain extent.Balladeur train is being moved along the tubular type conveyer by a belt or chain holder and is moving.Article one, the cable 113 that is folded down from balladeur train 113 has the hook 103 (Figure 10 A) that is used for flange 102 interlocks of each dividing plate, to hang and to carry dividing plate 14.
Also as shown in figure 11, a coating material pump 114 is used for coating material is fed to a coating material metering and transmitting device 115.The metering and the class of operation of transmitting device 115 are similar to a jerk pump and comprise a plurality of the wheel or roller, they along coating material the length direction of pipeline of process move a fixed range.By regulating distance that roller moves along pipe lengths, changing duct length or change pipe diameter, can regulate coating material and be transferred to plastics in the spray gun 110.
Shown a dividing plate spraying equipment in Figure 11 A, it is equipped with a dissimilar pump unit.Single dividing plate 14 is sprayed the coating material batch mixing in its both sides.Batch mixing mainly adds mixture by water, sand, cement, cigarette ash, fiber, polymer and other concrete and constitutes.Batch mixing is prepared in a mixer 200.Mixer 200 is transferred to a pump 115 with the coating material batch mixing.Pump 115 is transferred to spray gun 110 with batch mixing by flexible pipe 111.The batch mixing that is in pressured state is ejected on the dividing plate 14 by spray gun 110.Like this, batch mixing can be coated on the vertical surface of dividing plate 14.
A membrane support frame 120 and relevant kernel stowage unit 78 have been shown among Figure 12.Kernel stowage unit 78 comprises a hopper 121, and enough inner nuclear materials wherein are housed, with the space between all dividing plates in the filling membrane support frame 120.Hopper 121 is hinged on the frame 123 at 122 places.A pair of filling pipe 124 stretches out from hopper 121, is used to flow through the inner nuclear material from hopper.Hopper 121 and filling pipe 124 can be by a suspender along upwards pullings of a guide rail 125.Make filling pipe 124 vertically leave dividing plate in the moulding box in case rise to a position, hopper promptly can vertically rotate on the vertical position shown in Figure 12 right side around rotating shaft 122.Perhaps, hopper also can rotation before promoting.By suspender, hopper 121 can reduce so that filling pipe the end of (stretch downwards from hopper this moment) between a pair of dividing plate near the bottom of moulding box or bracing frame.There is device to be used for, rises hopper 121 and filling pipe 124 along the direction shown in the arrow C simultaneously along the vibrating bunker 121 between both sides of the direction shown in the arrow B.Being used for providing the device of rocking action along direction shown in the arrow B can be camshaft, solenoid, pneumatic push rod, hydraulic mandril or other vibrating mechanism.The purpose of doing like this is that the flow rate with control is full of space between dividing plate with inner nuclear material.That is to say that the transmission flow rate of inner nuclear material is conditioned, so that the speed that kernel is filled is identical with the speed that filling pipe vertically retreats from moulding box or bracing frame.This filling flow rate control can prevent that the kernel material from cutting off coating material from baffle surface in stowing operation.In case the space between a pair of dividing plate is filled, moulding box or bracing frame will be offset a distance, so that next empty die cavity aligns with filling pipe, afterwards, filling pipe and hopper descend and continue stowing operation.Should be pointed out that hopper 121 and filling pipe 124 in the process that vertically retreats along the porpoise of direction shown in the arrow B, so that the end of each filling pipe 124 moves along sinusoidal path.This placement method can prevent that also air bag is embedded in the kernel.
12B has shown a kind of replaceability kernel Filling Station among Figure 12 A.Scribble the solidifiable coating material well and on each surface of dividing plate in case mould is assembled, mould promptly is moved to the Filling Station in the diagram.In Filling Station, the kernel batch mixing is loaded in the mould, thereby is full of the space between dividing plate.The kernel batch mixing mainly adds the mixture formation by band coating EPS (expandable polystyrene), polymer and other concrete of water, concrete, cigarette ash, modification.The kernel batch mixing is prepared in a kernel mixer 210 and is stirred, and mixer 210 is installed on the frame that is positioned at hopper 122 tops.Afterwards, the kernel batch mixing is supplied in the hopper 112.The kernel batch mixing is transferred in the mould by filling mouth 124.Hopper 122 and filling mouth 124 move by this way, thereby the kernel batch mixing is charged in each space that stays in the mould, are filled until entire die.Afterwards, mould is saved a suitable time, so that precast plate is partly solidified and sclerosis.The mixing drum 211 of the general cylindrical shape of a horizontal orientation is housed in the mixer 210, and it has an opening 212, and raw material promptly enters in the tube 211 to be stirred by this opening.One or more helical blades 213 are installed on the axis of rotation 214, and this axis of rotation is driven by an external motor 215.Tube 211 is hinged on the axle, and this axle with stirring vane is same axle or arranged concentric.Tube 211 can rotate, so that stirring material flows in the hopper 122.
Root edge and the second partition 14 settled along the sidewall of membrane support frame 120 have been shown among Figure 13.The upper limb of sidewall has a pin that vertically stretches out 130, and it is cooperated with a dividing plate lock pin 132.Each dividing plate lock pin 132 comprises pair of leg 131 respectively, determines groove 133 on each leg, in order to receive the lug 134 that stretches out from each dividing plate end.Distance between the groove 131 has been determined the interval between the dividing plate 14, and has therefore determined the thickness of precast plate.The lock pin 132 that is arranged in Figure 13 right side is cooperated with the pin 130 that vertically stretches out, to determine the position of first dividing plate 14.The interaction that the effect of lock pin is added between lug 104 and membrane support frame 120 bottoms can firmly fix each dividing plate in place.Still as shown in figure 13, a positioning guide rail 135 is positioned at the bottom of moulding box or bracing frame and determines groove 136, to receive lug 104.The location of lock pin 132 makes them stretch in the space between the dividing plate, and is reversed 90 ° by a mechanical device, thereby makes groove 133 and pin 134 interlocks.
Show a dividing plate 14 among Figure 13 B in greater detail.Dividing plate is by veneer, nylon, PVC (polyvinyl chloride) and steel is compound makes.The manufacture process of precast plate comprises automatic assembling, filling and the dismounting of mould.
After inner nuclear material solidified, lock pin 132 was along opposite direction half-twist, thereby each precast plate is deviate from, so that moulding box or bracing frame are transported out.
A kind of replaceability structure that has shown equipment shown in Figure 13 among Figure 13 A.One group of locking folder 300,302,303 is housed, to replace parts by code name 130,131,132,133 and 134 expressions.Each locking folder has one group of lug that dangles 304 respectively downwards, and they are used for cooperating with the upper limb of each dividing plate, to determine that dividing plate at interval.The feature of each dividing plate lower end and front are described basic identical by Figure 13.Locking handle 301 is hinged on the locking folder 300 and comprises a boss 305, the position that is provided with each dividing plate upper limb of interlock.A similar boss 305 is provided in to be positioned on the lug that dangles of each locking folder far-end.When the equipment that uses shown in Figure 13 A, each dividing plate will be along the single die assembling station that is moved to after by spraying.At the die assembling station, each dividing plate be assembled in the mould and the folder locking of being locked in place, the mould that assembles like this is known as " comb shape mould " in other place.
Main difference part shown in dividing plate processing procedure shown in Fig. 7 to 13 and Fig. 1 to 6A is, does not need to apply compressed air so that precast plate is separated from dividing plate.In addition, do not need to resemble shown in Fig. 1 to 6A on each dividing plate, apply lateral force with stationary barrier.
In addition, in the workshop shown in Fig. 7 to 13, do not need to use a hand-held cylinder so that precast plate is taken out from moulding box or bracing frame.On the contrary, each dividing plate takes out from moulding box or bracing frame along shifted laterally and by a foregoing Hoisting System successively.
Claims (23)
1. the method for one or more building panels that are shaped, this method comprises:
On each surface of at least two dividing plates, apply a kind ofly flow, the solidifiable coating material,
Dividing plate is placed with substantially parallel, apart relation,
Before coating material solidifies, be full of two spaces between the dividing plate at least basically with a kind of solidifiable inner nuclear material, and
Inner nuclear material and coating material are solidified.
2. according to the method for claim 1, it is characterized in that before the space was charged into inner nuclear material, described dividing plate was toward each other in the other side's emplace.
3. according to the method for claim 1, it is characterized in that after the space is charged into inner nuclear material, but before inner nuclear material and coating material solidified, described dividing plate moved jointly.
4. according to the method for claim 1, it is characterized in that after inner nuclear material and coating material solidified, described dividing plate was moved away from each other and/or pulls down respectively, thereby the one or more precast plates that being shaped are deviate from.
5. according to the method for claim 1, be equipped with n+1 and be in the dividing plate parallel to each other and relation of being separated by, n the precast plate that between described dividing plate, be shaped, wherein n is the integer more than or equal to 1.
6. according to the method for claim 4, it is characterized in that after described dividing plate was moved away from each other, described precast plate was removed along the direction that is roughly parallel to plane, dividing plate place under the effect of the power that is applied in.
7. according to the method for claim 1, it is characterized in that described dividing plate is placed in a moulding box or the bracing frame.
8. according to the method for claim 1, it is characterized in that, described dividing plate by hydraulic clamping cylinder effect and toward each other mobile.
9. a method of utilizing claim 1 equipment of one or more building panels that is shaped, this equipment comprises:
Moulding box or bracing frame, it is used to receive above-mentioned band coating dividing plate,
Being used for above-mentioned band coating dividing plate is relative to each other is joining the device of settling, thereby determines a minimum space between described dividing plate,
Be used for a kind of solidifiable inner nuclear material is applied to device between above-mentioned each dividing plate.
10. according to the equipment of claim 9, also comprise a device, it is used for before being applied to above-mentioned solidifiable inner nuclear material between each dividing plate a kind of coating material being applied to the both sides of at least some aforementioned barriers.
11. the equipment according to claim 9 is characterized in that, each dividing plate be basically hollow and have an a pair of lateral sheet of being separated by.
12. equipment according to claim 11, it is characterized in that, have inlet duct on each dividing plate respectively, in order to inject air in the space between the described thin plate, thereby described thin plate is expanded, under the effect of pressure to help the precast plate that solidifies is deviate from from dividing plate.
13. the equipment according to claim 9 is characterized in that, each dividing plate is solid.
14. the equipment according to claim 9 is characterized in that, have on the described dividing plate to extract the interlock hole out, in order to fixing a withdrawing device, so as on the precast plate that solidifies the application of force and precast plate is taken off.
15. the equipment according to claim 9 is characterized in that, moulding box or bracing frame constitute on a bascule.
16. the equipment according to claim 15 is characterized in that, has one or more columns on the bascule, in order to fix to clamp cylinder, above-mentioned clamping cylinder is associated with the wall of moulding box or bracing frame.
17. the equipment according to claim 16 is characterized in that, the above-mentioned wall of moulding box or bracing frame is as the end dividing plate.
18. the workshop of the building panel that is used to be shaped, this workshop comprises:
Be used on each surface of at least two dividing plates, applying a kind ofly flow, the device of solidifiable coating material,
Be used for the device of dividing plate with substantially parallel, apart relation placement,
Be used for before coating material solidifies, being full of at least basically the device in two spaces between the dividing plate with a kind of solidifiable inner nuclear material, and
Be used to carry the device of each dividing plate, thereby realize the dividing plate cleaning and on dividing plate, apply above-mentioned solidifiable coating material, and the band coating dividing plate is settled with above-mentioned substantially parallel, apart relation by the workshop.
19. workshop according to claim 18, comprise the device that is used to carry a moulding box or bracing frame, described dividing plate promptly inserts this moulding box or bracing frame and therefrom takes out, and the device that is used for the primary importance that moulding box or bracing frame take out from dividing plate is transported to the second place that dividing plate inserts, moulding box or bracing frame rotate between these two positions.
20. workshop according to claim 18, it is characterized in that, be used for comprising a hopper with the device that a kind of solidifiable inner nuclear material is full of two spaces between the dividing plate at least basically, stretch out one or more filling pipes from this hopper, hopper is installed in also can be around a horizontal rotational shaft on the frame, hopper can rise and descend, so that filling pipe enter one between adjacent separator the space and from this space, retreat, simultaneously inner nuclear material is transferred in this space by above-mentioned filling pipe.
21. the workshop according to claim 18 is characterized in that, is equipped with to be used for vertically retreating and the device of inner nuclear material along continuous straight runs vibrating bunker when being transmitted at described filling pipe.
22. utilize in the claim 1 to 8 a arbitrarily method or utilize in the claim 9 to 17 that a equipment arbitrarily is shaped out or produced building panel in according to workshop a arbitrarily in the claim 18 to 21.
23. a building panel, it comprises one and solidifies kernel and coating that is positioned at the every side of kernel that forms by the solidifiable inner nuclear material, and the coating that is positioned at every side is to be solidified by the curable material that a kind of and above-mentioned inner nuclear material solidifies simultaneously to form.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPO8864A AUPO886497A0 (en) | 1997-08-29 | 1997-08-29 | Method and apparatus for forming a building panel |
| AUPO8864 | 1997-08-29 | ||
| AUPP3181A AUPP318198A0 (en) | 1998-04-24 | 1998-04-24 | Method and apparatus for forming a building panel |
| AUPP3181 | 1998-04-24 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB01118521XA Division CN1199767C (en) | 1997-08-29 | 2001-05-29 | Building prefabricated-board and forming method and apparatus thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1268918A true CN1268918A (en) | 2000-10-04 |
Family
ID=25645592
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN98808697A Pending CN1268918A (en) | 1997-08-29 | 1998-08-28 | Building panel, and method and apparatus of forming same |
| CNB01118521XA Expired - Fee Related CN1199767C (en) | 1997-08-29 | 2001-05-29 | Building prefabricated-board and forming method and apparatus thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB01118521XA Expired - Fee Related CN1199767C (en) | 1997-08-29 | 2001-05-29 | Building prefabricated-board and forming method and apparatus thereof |
Country Status (13)
| Country | Link |
|---|---|
| EP (1) | EP1017552B1 (en) |
| JP (1) | JP2001514101A (en) |
| KR (1) | KR20010023294A (en) |
| CN (2) | CN1268918A (en) |
| AT (1) | ATE270946T1 (en) |
| CA (1) | CA2303270A1 (en) |
| DE (1) | DE69825064D1 (en) |
| HK (1) | HK1043957B (en) |
| ID (1) | ID26624A (en) |
| IL (1) | IL134671A0 (en) |
| MY (1) | MY120547A (en) |
| NZ (1) | NZ503329A (en) |
| WO (1) | WO1999011442A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101583471B (en) * | 2005-11-02 | 2012-03-07 | 理查德·M·格拉博夫斯基 | Self-forming structures |
| CN103826842A (en) * | 2011-07-27 | 2014-05-28 | 阿贝和布莱德Ip私人有限公司 | Laminated product produced by placing one layer onto semi set partially cured base layer. |
| CN109109128A (en) * | 2017-06-22 | 2019-01-01 | 株式会社泰明实业 | Using the hollow slab process units of the wet type of ethylene tube and utilize its production method |
| CN112922347A (en) * | 2021-04-06 | 2021-06-08 | 冀川 | Intelligent building pouring device and method |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2292276B1 (en) * | 2004-09-07 | 2009-03-01 | Grupo Inmobiliario Bricansa, S.A. | MODULAR CONSTRUCTION SYSTEM. |
| DK177523B1 (en) * | 2011-07-19 | 2013-09-02 | Gb Holding Hoejbjerg Aps | Method of manufacturing a high strength concrete plate member having a superior surface, as well as a high strength concrete panel manufactured by said method |
| FI123797B (en) * | 2011-12-22 | 2013-10-31 | Elematic Oy Ab | Process and plant for processing a concrete product |
| CN102941621B (en) * | 2012-11-22 | 2015-02-25 | 四川鸥克建材科技有限公司 | Automatic production line of building wallboards |
| CN106626027A (en) * | 2017-03-06 | 2017-05-10 | 漳州市烨发工贸有限公司 | Ceramic chain type full-automatic production line glaze spraying machine |
| BR112020000144A2 (en) | 2017-08-09 | 2020-07-14 | Sika Technology Ag | device for applying a building material |
| CN107525764A (en) * | 2017-08-22 | 2017-12-29 | 中国建筑股份有限公司 | For testing cast-in-place composite construction interlayer tensile bond strength test specimen and method of testing |
| CN109610831A (en) * | 2019-01-07 | 2019-04-12 | 五冶集团上海有限公司 | A kind of modern logistics workshop terrace and high-supported formwork comprehensive construction method |
| US12017380B2 (en) * | 2019-01-18 | 2024-06-25 | Benjamin Baader | Adjustable apparatus, system and method for constructing insulated concrete forms |
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| FR1424775A (en) * | 1965-02-16 | 1966-01-14 | Travaux Pour La Construction E | Apparatus for the vertical manufacture of concrete panels |
| GB1153281A (en) * | 1966-05-18 | 1969-05-29 | Deutsche Bauakademie | Process for Production of Building Slabs or Panels |
| GB1278322A (en) * | 1969-04-09 | 1972-06-21 | Harold Wallace Haynes | Improvements in and relating to methods of building construction |
| US3809516A (en) * | 1970-12-31 | 1974-05-07 | S Komaki | Apparatus for manufacturing a light-weight concrete panel with pattern designs on its surface |
| DE2123478C3 (en) * | 1971-05-12 | 1974-10-24 | Armin 7500 Karlsruhe Kleiber | Multiple formwork for the production of large-scale prefabricated parts made of concrete or the like |
| AU7820375A (en) * | 1974-02-13 | 1976-08-19 | Commw Scient Ind Res Org | Production of sheet material |
| ZA772448B (en) * | 1977-04-22 | 1978-07-26 | Struys F | Improvements in or relating to the moulding of panels and the like |
| US4409768A (en) * | 1980-06-02 | 1983-10-18 | Joseph Boden | Prefabricated wall panel |
| IE903184A1 (en) * | 1989-09-04 | 1991-03-13 | A C I Australia Ltd | Method of manufacturing glass-reinforced-concrete building¹products |
| SI9010072A (en) * | 1990-01-16 | 1997-10-31 | Z Za Raziskavo Materiala In Ko | Process of manufacture of concrete semifinished products, device for manufacture of concrete semifinished products and equipment to carry out the process |
| US5209968A (en) * | 1991-07-22 | 1993-05-11 | Diversitech Corporation | Composite structure with waste plastic core and method of making same |
-
1998
- 1998-08-25 MY MYPI98003883A patent/MY120547A/en unknown
- 1998-08-28 WO PCT/AU1998/000706 patent/WO1999011442A1/en not_active Application Discontinuation
- 1998-08-28 NZ NZ503329A patent/NZ503329A/en unknown
- 1998-08-28 ID IDW20000594A patent/ID26624A/en unknown
- 1998-08-28 IL IL13467198A patent/IL134671A0/en unknown
- 1998-08-28 CN CN98808697A patent/CN1268918A/en active Pending
- 1998-08-28 CA CA002303270A patent/CA2303270A1/en not_active Abandoned
- 1998-08-28 AT AT98939987T patent/ATE270946T1/en not_active IP Right Cessation
- 1998-08-28 JP JP2000508520A patent/JP2001514101A/en not_active Withdrawn
- 1998-08-28 DE DE69825064T patent/DE69825064D1/en not_active Expired - Fee Related
- 1998-08-28 KR KR1020007001928A patent/KR20010023294A/en not_active Application Discontinuation
- 1998-08-28 EP EP98939987A patent/EP1017552B1/en not_active Expired - Lifetime
-
2001
- 2001-05-29 CN CNB01118521XA patent/CN1199767C/en not_active Expired - Fee Related
-
2002
- 2002-05-15 HK HK02103691.4A patent/HK1043957B/en not_active IP Right Cessation
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101583471B (en) * | 2005-11-02 | 2012-03-07 | 理查德·M·格拉博夫斯基 | Self-forming structures |
| CN103826842A (en) * | 2011-07-27 | 2014-05-28 | 阿贝和布莱德Ip私人有限公司 | Laminated product produced by placing one layer onto semi set partially cured base layer. |
| CN109109128A (en) * | 2017-06-22 | 2019-01-01 | 株式会社泰明实业 | Using the hollow slab process units of the wet type of ethylene tube and utilize its production method |
| CN112922347A (en) * | 2021-04-06 | 2021-06-08 | 冀川 | Intelligent building pouring device and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1199767C (en) | 2005-05-04 |
| CA2303270A1 (en) | 1999-03-11 |
| JP2001514101A (en) | 2001-09-11 |
| IL134671A0 (en) | 2001-04-30 |
| CN1337302A (en) | 2002-02-27 |
| MY120547A (en) | 2005-11-30 |
| NZ503329A (en) | 2001-09-28 |
| ID26624A (en) | 2001-01-25 |
| EP1017552A4 (en) | 2000-12-06 |
| ATE270946T1 (en) | 2004-07-15 |
| DE69825064D1 (en) | 2004-08-19 |
| EP1017552B1 (en) | 2004-07-14 |
| KR20010023294A (en) | 2001-03-26 |
| HK1043957B (en) | 2005-12-02 |
| HK1043957A1 (en) | 2002-10-04 |
| EP1017552A1 (en) | 2000-07-12 |
| WO1999011442A1 (en) | 1999-03-11 |
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