CN1263922C - Bamboo fiber processing process - Google Patents

Bamboo fiber processing process Download PDF

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Publication number
CN1263922C
CN1263922C CN 200410060809 CN200410060809A CN1263922C CN 1263922 C CN1263922 C CN 1263922C CN 200410060809 CN200410060809 CN 200410060809 CN 200410060809 A CN200410060809 A CN 200410060809A CN 1263922 C CN1263922 C CN 1263922C
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bamboo fibre
pretreatment pool
bamboo
processing technology
bamboo fibers
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CN 200410060809
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CN1587504A (en
Inventor
马文烈
蒋天弟
李晓珍
张庐陵
郑建鸿
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Jiangxi Agricultural University
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Jiangxi Agricultural University
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Abstract

The present invention relates to a processing technology of bamboo fibers, which particularly relates to a processing technology of bamboo fibers with little investment. The processing technology comprises the following steps: (1) the pretreatment is implemented, a moso bamboo is cut off, green skin is scraped off, and the moso bamboo is ground along the fiber direction; (2) in a pretreatment pool, 5 to 10% Ca(OH)2 solution prepared according to certain proportion, and the pretreated moso bamboo is put in the pretreatment pool to be soaked for 10 to 30 days so as to coarse bamboo fibers; (3) the soaked coarse bamboo fibers are put in a flushing pool to be cleanly flushed, impurities are scraped off, and thus, the pure bamboo fibers are obtained. The processing technology is characterized in that a mixed additive of NaOH, (Na)2CO3 and NaHCO3 is added to the pretreatment pool. The processing technology has the advantages of little investment, low cost and obvious effect. The low-cost Ca(OH)2 is used as processing solution, a proper number of additives are added, the processing cycle can be shortened, and the mechanical property of the bamboo fibers is enhanced.

Description

Bamboo fibre process
Technical field
The present invention relates to a kind of processing technology of bamboo fibre, especially a kind of processing technology of the bamboo fibre that less input.
Background technology
At present, along with science and technology development, bamboo fibre is able to extensive use.But the existing processing technology more complicated of bamboo fibre needs heating usually, the equipment complexity, and disposable fund input is big, and inapplicable vast rural area, mao bamboon producing region, mountain area are to the demand of mao bamboon deep processing.
Summary of the invention
The object of the present invention is to provide the processing technology that a kind of less investment, cost are low, do not need the bamboo fibre that heats.The mechanical performance indexs such as TENSILE STRENGTH of this processing technology gained bamboo fibre are more excellent.
Technical scheme of the present invention is:
A kind of bamboo fibre process follows these steps to: (1) preliminary treatment: mao bamboon is broken apart by chopping, scraped off rascal, pulverize along machine direction; (2) in pretreatment pool, be mixed with the Ca that concentration is 5-10% (OH) by a certain percentage 2Solution drops into pretreatment pool with pretreated mao bamboon, soaks 10-30 days in solution; Remove non-fibre composition in the mao bamboon, obtain preliminary bamboo fibre; (3) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre; It is characterized in that: in pretreatment pool, also add the NaOH of 0.01-0.05%, the Na of 0.01-0.05% 2CO 3And the NaHCO of 0.001-0.03% 3Additive package.
At Ca (OH) 2Under the effect of solution and additive package, soak after 10-30 days, the skeleton of bamboo fibre is not dissolved by alkaline matter, obtains keeping; And non-fibre composition such as protein is soft by the alkaline matter bull pine, easily is dissolved in the solution, is easy to be rinsed come off separate with the skeleton of bamboo fibre.
A kind of bamboo fibre process obtains pure bamboo fibre and also carries out post processing, and post processing is adopted the low temperature air dry or handled at the drying chamber low temperature drying.
A kind of bamboo fibre process also adds 0.03% NaOH, 0.02% Na in pretreatment pool 2CO 3And 0.015% NaHCO 3Additive package.
The invention has the advantages that: less investment, low, the instant effect of cost are applicable to vast rural area, the particularly mountain area demand to the comprehensive utilization of mao bamboon.Adopt Ca (OH) with low cost 2As process solutions, add an amount of additive, can shorten the process-cycle, improve the mechanical property of bamboo fibre.
The specific embodiment
Embodiment 1,
A kind of bamboo fibre process follows these steps to: (1) preliminary treatment: mao bamboon is broken apart by chopping, scraped off rascal, pulverize along machine direction; (2) in pretreatment pool, be mixed with concentration by a certain percentage and be 5% Ca (OH) 2Solution drops into pretreatment pool with pretreated mao bamboon, also adds 0.01% NaOH in pretreatment pool, 0.01% Na 2CO 3And 0.001% NaHCO 3Additive package; In solution, soaked 30 days; Remove non-fibre composition in the mao bamboon, obtain preliminary bamboo fibre; (3) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre.
Embodiment 2,
A kind of bamboo fibre process follows these steps to: (1) preliminary treatment: mao bamboon is broken apart by chopping, scraped off rascal, pulverize along machine direction; (2) in pretreatment pool, be mixed with concentration by a certain percentage and be 8% Ca (OH) 2Solution drops into pretreatment pool with pretreated mao bamboon, also adds 0.05% NaOH in pretreatment pool, 0.05% Na 2CO 3And 0.03% NaHCO 3Additive package; In solution, soaked 10 days; Remove non-fibre composition in the mao bamboon, obtain preliminary bamboo fibre; (3) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre.
Embodiment 3,
A kind of bamboo fibre process follows these steps to: (1) preliminary treatment: mao bamboon is broken apart by chopping, scraped off rascal, pulverize along machine direction; (2) in pretreatment pool, be mixed with concentration by a certain percentage and be 10% Ca (OH) 2Solution drops into pretreatment pool with pretreated mao bamboon, also adds 0.03% NaOH in pretreatment pool, 0.02% Na 2CO 3And 0.015% NaHCO 3Additive package; In solution, soaked 13 days; Remove non-fibre composition in the mao bamboon, obtain preliminary bamboo fibre; (3) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre.
Embodiment 4,
A kind of bamboo fibre process is characterized in that: obtain pure bamboo fibre and also carry out post processing, post processing is adopted the low temperature air dry or is handled at the drying chamber low temperature drying.All the other are with embodiment 3.
Embodiment 5,
The contrast experiment:
A kind of bamboo fibre process, get the raw materials ready: cut down in the mao bamboon with 2-4 in growth period, decaptitating truncates, and is cut into certain length, scrapes off rascal, pulverizes along machine direction.Produce bamboo fibre:
(1) in pretreatment pool, is mixed with calcium hydroxide [Ca (OH) by a certain percentage 2] or NaOH [NaOH] solution.The raw material for preparing is dropped into pretreatment pool, in solution, soaked 10 1 30 days.Remove non-fibre composition in the mao bamboon, obtain preliminary bamboo fibre.
(2) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre.
(3) oven dry.The bamboo fibre produced is adopted the low temperature air dry or handle at the drying chamber low temperature drying.
In order to draw the optimal case that extracts bamboo fibre technology, we have done following several contrast experiment:
1. the contrast experiment of different soaks, experimental data is as shown in the table:
Solution (concentration) % Yield % TENSILE STRENGTH Mpa Elastic feel quantity Gpa Best soak time (my god)
NaOH (4%) 8.5 639 49 12
Ca(OH) 2(10%) 9.0 634 48 17
Annotate: yield is the ratio of fibre weight Kg/ raw material weight Kg in the table.
2. contrast experiment's experimental data of variable concentrations is as shown in the table
Ca(OH) 2Concentration (15%) Ca(OH) 2Concentration (10%) Ca(OH) 2Concentration (5%)
Yield 8.7% 9.4% 9.5%
TENSILE STRENGTH 421Mpa 538Mpa 627Mpa
Elastic feel quantity 38Gpa 40Gpa 46Gpa
Best soak time (my god) 15 days 20 days 23 days
3. under same concentration, doping and not additivated contrast experiment, experimental result is as shown in the table
Ca(OH) 2Concentration 10% not doping Ca(OH) 2Concentration 10% doping
Yield 9.4% 10.1%
TENSILE STRENGTH 538Mpa 761Mpa
Elastic modelling quantity 45Gpa 40Gpa
Go out the fiber time (my god) 20 days 13 days
Annotate: additive is 0.03% NaOH, 0.02% Na 2CO 3And 0.015% NaHCO 3Additive package.
4. the contrast experiment's experimental data under normal temperature and the heating state is as shown in the table
Ca(OH) 2Concentration 10% normal temperature Ca(OH) 2Concentration 10% heat (40 ℃, 12 hours)
Yield 9.4% 9.4%
TENSILE STRENGTH mpa 425 541
Elastic feel quantity Gpa 47 43
Go out the fiber time (my god) 15 12
We draw as drawing a conclusion from above-mentioned experimental data:
Comprehensively above-mentioned, consider processing cost, and produce quality, the mechanical property of bamboo fibre, select Ca (OH) for use 2The scheme of leachate is excellent scheme.NaOH on cost far above Ca (OH) 2Heating can not significantly be accelerated the fiber time significantly.Consider equipment cost again, do not adopt mode of heating, can save great deal of investment.In rural area and mountain area, mao bamboon is abundant, will limit the peasant with the mao bamboon deep processing if purchase firing equipment, and adopts the solution of the present invention, just can realize the mao bamboon deep processing as long as dig a cement pit, gives the convenient of peasant Zhi Fu.

Claims (2)

1, a kind of bamboo fibre process follows these steps to: (1) preliminary treatment: mao bamboon is broken apart by chopping, scraped off rascal, pulverize along machine direction; (2) in pretreatment pool, be mixed with the Ca that concentration is 5-10% (OH) by a certain percentage 2Solution drops into pretreatment pool with pretreated mao bamboon, soaks 10-30 days in solution; Obtain preliminary bamboo fibre; (3) soaked preliminary bamboo fibre is put into flushing tank and rinse well, scrape decontamination, obtain pure bamboo fibre; It is characterized in that: in pretreatment pool, also add the NaOH of 0.01-0.05%, the Na of 0.01-0.05% 2CO 3And the NaHCO of 0.001-0.03% 3Additive package.
2, bamboo fibre process according to claim 1 is characterized in that: also add 0.03% NaOH, 0.02% Na in pretreatment pool 2CO 3And 0.015% NaHCO 3Additive package.
CN 200410060809 2004-09-08 2004-09-08 Bamboo fiber processing process Expired - Fee Related CN1263922C (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 200410060809 CN1263922C (en) 2004-09-08 2004-09-08 Bamboo fiber processing process

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CN1263922C true CN1263922C (en) 2006-07-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105544239B (en) * 2016-01-21 2018-07-27 苏州印丝特纺织数码科技有限公司 A kind of bamboo fibre colouring method based on mangosteen natural dye
CN106436378A (en) * 2016-09-30 2017-02-22 刘振 Colorfast dyeing process for plant fiber fabric
CN106480758A (en) * 2016-09-30 2017-03-08 刘振 High brightness clothing fabric dyeing method
CN108342834B (en) * 2018-02-28 2020-06-26 中国林业科学研究院木材工业研究所 Flexible interpenetrating network porous material for die pressing and preparation method thereof
CN110055794A (en) * 2019-04-26 2019-07-26 杨志国 A kind of production method of the bamboo paper added with wingceltis

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