CN1214741C - Process and apparatus for cellulose processing in tobacco sheets by roller pressing process - Google Patents
Process and apparatus for cellulose processing in tobacco sheets by roller pressing process Download PDFInfo
- Publication number
- CN1214741C CN1214741C CN 01126092 CN01126092A CN1214741C CN 1214741 C CN1214741 C CN 1214741C CN 01126092 CN01126092 CN 01126092 CN 01126092 A CN01126092 A CN 01126092A CN 1214741 C CN1214741 C CN 1214741C
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- Prior art keywords
- roller
- fiber
- dried
- cellulose processing
- tobacco
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- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 241000208125 Nicotiana Species 0.000 title claims abstract description 14
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 title claims abstract description 6
- 229920002678 cellulose Polymers 0.000 title claims description 18
- 239000001913 cellulose Substances 0.000 title claims description 18
- 239000000835 fiber Substances 0.000 claims abstract description 47
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 238000005516 engineering process Methods 0.000 claims description 18
- 241001669679 Eleotris Species 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 8
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 4
- 239000011094 fiberboard Substances 0.000 description 4
- 239000003205 fragrance Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 3
- 241000628997 Flos Species 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 235000015177 dried meat Nutrition 0.000 description 2
- 239000008240 homogeneous mixture Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention discloses a process and an apparatus for fibre processing in tobacco sheets by a roller pressing process. Fibres are added before mixing material is pulverized through dry decomposition and addition, namely that tobacco stems and tobacco smalls are added on a burdening conveying belt according to cmc synchronous definite quantity; the apparatus for fibre processing is mainly composed of a quantitative roller 3, an elastic shim plate 5-1, a steel brush roller 5-2, a sealing cover 5-3, a hopper 6 and a bracket 7, wherein a clearance of the elastic shim plate which is about tangent is 0 to 1/3 of the thickness of a fibreboard, and the hopper 6 is aligned with the burdening conveying belt. When the present invention works, the fibreboard is decomposed and loosened into fibre bundles and fibre filaments under the action of the roller 5-2 and the elastic shim plate 5-1 to fall down to the burdening conveying belt, and quantitative fibers addition is realized through regulating the rotation speed of an electric motor of the quantitative roller 3.
Description
One, skill is asked the field
The present invention relates to tobacco processing, particularly the Processes and apparatus of cellulose processing in the rolling process reconstituted tobacco production.
Two, background technology
In order to improve the intensity of reconstituted tobacoo, increase its utilization rate, the application of thin slice cellulose processing technology comes into one's own, and at present domestic existing thin slice cellulose processing technology is mostly inserted wet separating and is wetly added or driedly separate the dried fiber operation that adds after pulverizing.It is inhomogeneous that weak point is that (1) fiber mixes with powder, causes thin slice flower point many; (2) process route is long, used device is many, investment is big, operation is inconvenient; (3) wet separate or wet being added in when being detained wet fiber on the production line easily gone mouldy caused production management inconvenience.Insert the wet dried fiber operation that adds of separating before Huaiyang Cigarette Factory adopts and pulverizes, fiber is mixed uneven problem have clear improvement with powder, but still have the wet deficiency that the technology circuit is long, investment is big of separating.
Separate aspect the fine equipment dried, Zhengzhou, the Henan graduate patent ZL99238587 of tobacco discloses a kind of wooden paddle board fiber uncoiling machine, constitute by doctor roll, fiber decomposition device, the fine device of collection, blower fan, output guipure, dust arrester etc., it realizes separating fibre by the thorn wheel in the fiber decomposition device with parallel close blade acting in conjunction with it, fiber after fiber uncoiling machine is separated fibre can directly add powder behind the powder, and there is the deficiency that component parts is many, cost of manufacture is higher in this fiber uncoiling machine.
Three, summary of the invention
The purpose of this invention is to provide the thin slice quality technology overall target that a kind of cellulose processing processing line is short out, equipment is simple, cost of manufacture is low, can evenly mix, produce with powder and meet the reconstituted tobacoo cellulose processing technology of industry standard and the cellulose processing equipment that matches with it.
In order to realize above purpose, technical solution of the present invention is even according to a certain percentage on the batching conveyer belt before pulverizer, continuous and quantitative is dried to be added through dried fibre bundle of separating of fiber uncoiling machine or filament, make it and the quantitative offal that adds simultaneously, offal and sodium carboxymethylcellulose (being called for short CMC) evenly batching enter pulverizer, fibre bundle is processed to loose fiber silk different in size in pulverizer, the static polymerization offal that produces because of high-speed friction on it, offal is by the micro mist grain after pulverizing, form dried meat floss shape homogeneous mixture, basin process through subsequently makes mixture more even, make mixture more even mixture basin process subsequently through existing wafer processes technology again, mixture is rolled into thin slice, chopping through existing wafer processes technology again, be packaged into bag.
The reconstituted tobacoo quality can reach the required standard quality requirement when the proportion of fibers that adds is 2.0～4.0%, and resultant effect is better.
For realizing above-mentioned technology, adopted the dried dried fiber special equipment that adds of separating, its mainly by guide roller, doctor roll, with the doctor roll roll gap be the importing plate of same horizontal plane, following closely resilient sleeper-bearing, with elastic wire brush parcel and be bordering on the tangent parts such as roller, seal closure, discharge bucket and support that dial with resilient sleeper-bearing and form, each parts all is fixed on the frame, and doctor roll is driven by adjustable speed motor.During work, garden tube fiberboard blowing is after guide roller enters doctor roll, from importing after plate is directed into resilient sleeper-bearing and dials between the roller, dialed loose become fibre bundle and filament under roller and the resilient sleeper-bearing effect dialing, again by deadweight with dial initial velocity and dial air-flow and slide before the powder to the slice production line on the batching conveyer belt from discharge bucket, realize continuously, evenly, quantitatively adding fibre before the powder by regulating the doctor roll motor speed, satisfy ratio requirement.
Resilient sleeper-bearing is 0～1/3 fiberboard thickness with dialing the roller gap in the above-mentioned cellulose processing equipment.
Adopt above reconstituted tobacoo to produce that cellulose processing technology and equipment have following effect before the powder: the one, the batching conveyer belt quantitatively adds basin process twice mixing behind fine and the powder synchronously before powder, make powder mixture homogeneity height, eliminated thin slice flower point phenomenon, the every quality index of thin slice all reaches industry standard, has compared with prior art saved mechanisms such as poly-material, distribution electronic scale; The 2nd, because fiber needs through pulverizer processing, so less demanding to the fiber loosening degree of separating behind the fibre, fiber uncoiling machine need not to establish and gathers fine device, and cellulose processing equipment is greatly simplified, and handled easily and maintenance have reduced cost of manufacture; The 3rd, separate or wetly add technology and compare with wet, not only simplified operation, also avoided the delay of the fiber problem of going mouldy, simplified management.
Four, description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Accompanying drawing constitutes schematic diagram for cellulose processing special equipment among the present invention.
Five, the specific embodiment
Rolling process reconstituted tobacco production adds the fine preceding dried dried method for fiber adding of separating of powder that adopts, promptly before pulverizer, increase quantitative cellulose processing equipment, as shown in drawings, it mainly comprises dispensing shaft 1, guide roller 2, doctor roll 3, imports plate 4, resilient sleeper-bearing 5-1, is dialed roller 5-2, seal closure 5-3, discharge bucket 6 and support 7 by what the elasticity steel brush wrapped up; Guide roller 2 roll surfaces, doctor roll 3 roll gap and importing plate 4 threes are on same horizontal plane, resilient sleeper-bearing 5-1 docks with 4 inclinations of importing plate and is integral, elasticity is held plate 5-1 and is dialed gap 0.5mm between the roller 5-2, doctor roll 3 is driven by belt transmission by 0.75kw/1～10rpm variable speed electric motors, particularly, dialing roller 5-2 is then driven by the 1kw/960rpm common electric machine, all parts all are fixed on the support 7, and the batching conveyer belt before the pulverizer on the slice production line is aimed in discharge bucket 6 outlets; Fiber adds by 3% proportioning, realizes by the motor speed of regulating doctor roll 3 according to the thickness and the width of fiberboard.During work, wood pulp fiber tube 8 blowings, specification is to be carried by doctor roll 3 after the wood pulp fiber plate of 420 * 3mm is walked around guide roller 2, from importing after plate 4 enters to resilient sleeper-bearing 5-1 and dial the slit of roller 5-2, under the acting in conjunction that dials roller 5-2 elasticity steel brush and resilient sleeper-bearing 5-1 of rotating, fiberboard is dialed dismembers fibre bundle and the filament that becomes to have certain shatter value, then deadweight and dial initial velocity and weak air-flow effect under through discharge bucket 6 landings to slice production line batching conveyer belt, with quantitative offal, cigarette art and CMC carry out continuously, evenly, quantitative dynamic batching, make fibre furnish remain on 3% by the motor speed of regulating doctor roll 3, batch mixing enters pulverizer behind the air-flow turbine from the batching conveyer belt, when offal and offal are ground into the micro mist grain, fiber is also loose separates to become to have the loose fiber silk of length combination, produce the filament polymerization micro mist soot of static because of the friction of crushing process high speed, form dried meat floss shape homogeneous mixture, basin process by subsequently makes mixture more even, thereby reach designing requirement, produce other operation through existing roll-in method thin slice again, the every technology quality index of producing of thin slice satisfies the industry technology standard fully and cigarette-to the requirement of this product, the index contrast is as shown in the table.
Do not add fibre and separate the dried technology that adds and add the thin slice quality testing contrast that 3% fiber is produced with dried before the powder
| Test sample | Machine direction tensile strength (g/mm 2) | Cross direction tensile strength (g/mm 2) | Longitudinal tear degree (mN) | Horizontal tearability (mN) | Resistance to water (mim) | Bursting strength (Kpa) | Color | Fragrance | Inhale flavor | Ash content | Flammability |
| The provisional technical standard of China Tobacco Corporation | ＞300 | ＞180 | ＞80 | ＞100 | ＞5 | ＞16 | Reddish brown, pale brown | Tangible tabacco fragrance is arranged | Not having significantly stimulates | Canescence | Duration of fire resistance＞3S |
| The end adds slim | 289 | 155 | 41 | 96 | ＞5 | ＞16 | Reddish brown dark partially | Tangible tabacco fragrance is arranged | Not having significantly stimulates | Canescence | Duration of fire resistance＞3S |
| Add slim | 390 | 210 | 115 | 160 | ＞10 | ＞21 | Reddish brown | Tangible tabacco fragrance is arranged | Not having significantly stimulates | Canescence | Duration of fire resistance＞3S |
Claims (4)
1, a kind of cellulose processing in tobacco sheets by roller pressing process technology, it is to add the certain proportion fiber to improve every technology quality index of thin slice before the roll-in of tobacco batch mixing, the adding that it is characterized in that fiber is separated dried Calais and is finished by dried before batch mixing is pulverized, promptly on the batching conveyer belt before pulverizer, increase the quantitatively dried dried fine equipment that adds of separating, in offal, offal, sodium carboxymethylcellulose (being called for short CMC) quantitative ingredient, continuous according to a certain ratio, quantitative, the dried fibre that adds of dynamic synchronization then together enter pulverizer.
2, the described cellulose processing in tobacco sheets by roller pressing process technology of root a tree name claim 1, it is characterized in that adding fine proportioning is 2.0～4.0%.
3, realize the cellulose processing equipment of the described cellulose processing in tobacco sheets by roller pressing process technology of claim 1, comprise dispensing shaft (1), guide roller (2), doctor roll (3), import plate (4), fiber decomposition device (5) and discharge bucket (6), these parts all are fixed on the support (7), discharge bucket (6) port of export is over against the batching conveyer belt of slice production line, doctor roll is driven by adjustable speed motor, it is characterized in that fiber decomposition device (5) imports plate (4) resilient sleeper-bearing (5-1) afterwards by following closely, tangentially press close to it and dial roller (5-2) and dial roller seal closure (5-3) composition with being furnished with of elasticity steel brush parcel is motor-driven.
4, the described cellulose processing equipment of root a tree name claim 3 is characterized in that resilient sleeper-bearing (5-1) and dials that the gap is 0～1/3 fiber thickness of slab between the roller (5-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01126092 CN1214741C (en) | 2001-08-21 | 2001-08-21 | Process and apparatus for cellulose processing in tobacco sheets by roller pressing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01126092 CN1214741C (en) | 2001-08-21 | 2001-08-21 | Process and apparatus for cellulose processing in tobacco sheets by roller pressing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1406527A CN1406527A (en) | 2003-04-02 |
| CN1214741C true CN1214741C (en) | 2005-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01126092 Expired - Lifetime CN1214741C (en) | 2001-08-21 | 2001-08-21 | Process and apparatus for cellulose processing in tobacco sheets by roller pressing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1214741C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101664226B (en) * | 2009-09-15 | 2012-10-03 | 中国船舶工业总公司七一五研究所宜昌分部 | Defibering and fiber-adding process and equipment of tobacco stems of rolling process reconstituted tobacco |
| CN101904558B (en) * | 2010-07-23 | 2012-05-09 | 安徽中烟工业公司 | Preparation method of rolled tobacco sheet |
| CN101889729B (en) * | 2010-07-23 | 2012-08-15 | 安徽中烟工业公司 | Production method of rolled tobacco sheet |
| CN101933649B (en) * | 2010-09-20 | 2012-07-04 | 湖北中烟工业有限责任公司 | Process for improving crushing resistance of rolled slices |
| KR20210102260A (en) * | 2018-12-18 | 2021-08-19 | 필립모리스 프로덕츠 에스.에이. | Method and apparatus for making a sheet of alkaloid-containing material |
-
2001
- 2001-08-21 CN CN 01126092 patent/CN1214741C/en not_active Expired - Lifetime
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| Publication number | Publication date |
|---|---|
| CN1406527A (en) | 2003-04-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: LONGYAN CIGARETTE FACTORY Free format text: FORMER OWNER: MINXI FUFU SHEET FACTORY Effective date: 20051014 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20051014 Address after: 364021 Longyan city of Fujian province Xinluo Chengfeng Road No. 1299 Patentee after: Longyan Cigarette Factory Address before: 364021 Fujian province Longyan camphor tree wood Sanhua color printing company Caoxi door Patentee before: Minxi Fufu Sheet Factory |
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| ASS | Succession or assignment of patent right |
Owner name: LONGYAN TOBACCO INDUSTRY CO., LTD. Free format text: FORMER OWNER: LONGYAN CIGARETTE FACTORY Effective date: 20080425 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080425 Address after: Fujian province Longyan city Xinluo District Chengo Road No. 1299 Patentee after: Longyan Tobacco Industrial Co., Ltd. Address before: Fujian province Longyan city Xinluo District Chengo Road No. 1299 Patentee before: Longyan Cigarette Factory |
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| CX01 | Expiry of patent term |
Granted publication date: 20050817 |
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| CX01 | Expiry of patent term |