CN1182925C - Dust removing system - Google Patents

Dust removing system Download PDF

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Publication number
CN1182925C
CN1182925C CNB971054193A CN97105419A CN1182925C CN 1182925 C CN1182925 C CN 1182925C CN B971054193 A CNB971054193 A CN B971054193A CN 97105419 A CN97105419 A CN 97105419A CN 1182925 C CN1182925 C CN 1182925C
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CN
China
Prior art keywords
dust
air suction
workpiece
air
suction chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB971054193A
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Chinese (zh)
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CN1166386A (en
Inventor
宇泽启
ʵ
林俊二
青木拓实
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinko Co Ltd
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Shinko Co Ltd
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Publication date
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Publication of CN1166386A publication Critical patent/CN1166386A/en
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Publication of CN1182925C publication Critical patent/CN1182925C/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/50Cleaning by methods involving the use of tools involving cleaning of the cleaning members
    • B08B1/52Cleaning by methods involving the use of tools involving cleaning of the cleaning members using fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/50Cleaning by methods involving the use of tools involving cleaning of the cleaning members
    • B08B1/54Cleaning by methods involving the use of tools involving cleaning of the cleaning members using mechanical tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • B08B5/043Cleaning travelling work

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  • Cleaning In General (AREA)
  • Paper (AREA)
  • Coating Apparatus (AREA)

Abstract

A dust removing system which is possible to remove dust (R) strongly adhered to a work (2) surely and is possible to prevent the work (2) from damaging. The dust removing system is provided with an air sucking chamber (4) having an air sucking opening (3) which opens at a position near the work (2), a rotating brushroll (5) disposed inside said air sucking chamber (4) slidable on said work (2), and a nozzle (6) arranged inside said air sucking chamber (4) for sucking and removing dust (R) adhering to the rotating brushroll (5) and to be close to or contact with said rotating brushroll (5).

Description

Dust pelletizing system
Technical field
The present invention relates to a kind of dust pelletizing system.
Background technology
In film industry or paper industry, the dust that a kind ofly can remove the viscosity dust, be trapped in dust in the sheet substrate, is clamminess is such as needing at the featheriness fiber of the marginal portion of the sheet substrate of paper or film and at the dust arrester such as the lip-deep dust of sheet substrate of paper or film.Therefore expection is from now on along with the increase of recycled writing paper, and the paper powder problem in the paper industry will be bigger, provides dust pelletizing system to be considered to necessary.
A kind of conventional dust arrester that is used for the viscosity dust, as shown in Figure 11, it is provided with a dust removal head 103, and this dust removal head comprises a brush roll 101 and an air suction chamber 102 that has described brush roll 101 therein of going up the rotation of sliding at travelling workpiece 105 (sheet substrate).
Yet the dust pelletizing system of aforesaid routine has following shortcoming.
(1) because air suction chamber 102 is too big to cause the air velocities in the air suction chamber 102 not slow down, dust 104 just gathers in dust removal head 103 easily, and when this dust pelletizing system quits work, thereby dust 104 will fall pollution workpiece 105 and peripheral system from dust removal head.
(2) because the suction of described dust pelletizing system is less, the dust that sticks on the brush roll 101 can not be removed effectively, thereby the dust on the brush roll 101 104 will stick on the workpiece 105 once more.
(3) the air stream of conventional dust pelletizing system has very little dedusting effect, and necessary thick and hard with the bristle of workpiece 105 contacted brush roll 101.Therefore workpiece 105 just may be by the bristle scratch.
(4) dust-absorbing strength of described conventional dust pelletizing system is not enough (air velocity is below 10 meter per seconds) basically, thereby dust can not be removed effectively.
Summary of the invention
The purpose of this invention is to provide a kind of dust pelletizing system, the problems referred to above can both solve in this system, the viscosity dust can be removed and can the scratch workpiece from workpiece certainly, and dust removal head also can not be subjected to the pollution of dust.
Above-mentioned purpose achieves a solution according to a kind of dust pelletizing system provided by the invention, and described dust pelletizing system comprises:
One has at the air suction chamber near the air suction inlet of opening on certain position of workpiece;
One is arranged on the inside of described air suction chamber and the rotating brush roller that can slide on described workpiece; And
One is arranged on and is used for nozzle that the dust that sticks on this rotating brush roller is sucked and removes in the described air suction chamber, and described nozzle is arranged to come close to or in contact with described rotating brush roller, it is characterized in that:
Air flows through between the surface of partition wall that forms air suction inlet and described workpiece with the speed of 50-60 meter per second.
Description of drawings
The present invention describes with reference to the accompanying drawings, in the accompanying drawing:
Fig. 1 is the cutaway view of major part of an embodiment of dust pelletizing system of the present invention;
Fig. 2 is the top plan view of the signal of dust pelletizing system under working condition of Fig. 1;
Fig. 3 is the illustrative view of amplification of major part of a function of this dust pelletizing system;
Fig. 4 is the illustrative view of amplification of major part of a function of this dust pelletizing system;
Fig. 5 is the illustrative view of amplification of major part of a function of this dust pelletizing system;
Fig. 6 is the cutaway view of the major part of an alternative embodiment of the invention;
Fig. 7 is the illustrative view of the major part of the function of embodiment among Fig. 6;
Fig. 8 is the explanatory of a function of comparison example of the present invention;
Fig. 9 is the cutaway view of the major part of another embodiment of the present invention;
Figure 10 is the cutaway view of the major part of another embodiment of the present invention; And
Figure 11 is the cutaway view of the major part of conventional dust pelletizing system.
The specific embodiment
Embodiments of the invention are described below with reference to accompanying drawings.Fig. 1 and Fig. 2 show the embodiment of a dust pelletizing system of the present invention, this dust pelletizing system has a dust removal head 1, an air-blast device (not shown) and a mobile device (not shown), when workpiece 2 is set near this dust removal head 1, this mobile device will make workpiece 2 move to the direction of arrow A.
Dust removal head 1 comprises an air suction chamber 4, this chamber has an air suction inlet 3 of opening on close certain position of workpiece, a brush roll 5 that is arranged on the 4 inner rotations that also can on workpiece 2, slide of air suction chamber, and a handle sticks to the nozzle 6 that the dust R on the rotating brush roller 5 sucks and removes.
Specifically, it is long shell 7 that dust removal head 1 has a width along workpiece 2, has formed suitable with the longitudinal length of the shell 7 basically air suction chamber 4 of its size in shell 7 inside.At the downside of shell 7, form slot-shaped air suction inlet 3 (see figure 2)s of its longitudinal length L greater than the width W a of workpiece 2.
Do not have an end of an air suction passage illustrated in the accompanying drawings to be connected with air suction chamber 4, an air-blast device that is used for the air in the suction air suction chamber 4 is connected with the other end of this air suction passage.By the suction force of air-blast device, the air in air suction chamber 4 just is inhaled in the air-blast device by the air suction passage, and this system's air outside is inhaled in the air suction chamber 4 by the space between air suction inlet 3 and workpiece 2.
As shown in fig. 1, the brush roll 5 of rotating be configured to axle M that slot-shaped air suction inlet 3 in the air suction chamber 4 of shell 7 parallels on rotate, brush roll 5 is driven by unshowned device of rotation driving in the accompanying drawing and along the direction rotation of the arrow F among Fig. 1.By rotating brush roller 5, stick to workpiece 2 lip-deep dust R and just wiped.
Nozzle 6 is fixed on the downside of dividing plate 8, and this dividing plate is arranged on the top of the brush roll 5 in the air suction chamber 4.Nozzle 6 has a hole, slit 10 corresponding to the whole axial length extension of brush roll 5.Specifically, as shown in Figure 3, nozzle 6 has a pair of flight portion 21 that has the concave part 20 that forms on the end edge of its outer surface.The head portion of flight portion 21 is thin-walled tip portions 22.Between this inner surface, form the hole, slit 10 that extend corresponding to the whole axial length of the axis M of brush roll 5 on an edge to opposite one another flight portion 21.One end of the nozzle 6 that extends along whole axial length corresponding to axis M be configured near or with the periphery position contacting of brush roll 5 on.A plurality of air are arranged on the next door 8 in the air suction chamber 4 by slit 9, and described air is connected with the hole, slit 10 of nozzle 6 by one in the slit 9.
As the situation of the present invention of above-mentioned structure under, when air from the hole, slit 10 of nozzle 6 when arrow C is sucked out, concave part 20 air all around that is centered around the end of nozzle 6 flows downward along concave part 20 with very high speed, shown in the dotted line among Fig. 3, and this air reaches a dark slightly position of bristle 12 before in being inhaled into hole, slit 10.So the dust R that sticks on the bristle 12 of brush roll 5 of rotation just can be disposed fully.
Below, returning referring again to Fig. 1, the diameter D of the brush roll 5 of rotation is set to the relation of the inner width W of the air suction chamber 4 of the moving direction that is parallel to workpiece 2: D≤W≤(D+20 millimeter).Therefore, space between the inner wall surface of brush roll 5 of rotating and air suction chamber 4 can be littler, air in air suction chamber 4 inside just can be with flow at high speed, the dust R that is inhaled into thus in the air suction chamber 4 just can flow in the air suction passage fast, and can prevent that dust R from staying in the air suction chamber 4, thereby just can prevent that also dust R from sticking on the workpiece 2 again.
Preferably, the relation of diameter D and inner width W is set to: (D+3 millimeter)≤W≤(D+10 millimeter), under the air of air suction chamber 4 inside just can be than the situation that is set at D≤W≤(D+20 millimeter), flow like this, thereby can stop dust R to stay possibility in the air suction chamber 4 with more steady and higher speed.If D>W, brush roll 5 will contact with the inner wall surface of air suction chamber 4, does not just have the space between the inner wall surface of brush roll 5 and air suction chamber 4.Thereby the speed air flow in air suction chamber 4 will reduce greatly and the ability of the suction dust R of dust removal head 1 also will reduce.If W>(D+20 millimeter), the space between the internal face of brush roll 5 and air suction chamber 4 just becomes too big, and the speed air flow in air suction chamber 4 also will reduce.
Air flows through between partition wall 11 that forms air suction inlet (3) and workpiece 2 with the speed of 50-60 meter per second.Dust R just can more effectively be eliminated from the workpiece and one be inhaled into surely in the air suction chamber 4 like this.In addition, the material behavior owing to workpiece 2 that sticks on the workpiece 2 is difficult to by conventional dust pelletizing system its dust R that peels off can be removed it with dust pelletizing system of the present invention in some cases.When speed air flow V being set at 50 meter per seconds when following, the dust R under being swept by brush roll 5 may go to the system outside by the space between the surface of partition wall 11 and workpiece 2.Even the flowing velocity of air is higher than 60 meter per seconds, the elimination efficiency of dust R does not have much variations yet.
The range of speeds of the brush roll 5 of rotating is set in 1600 to 3000 rev/mins.Sticking to dust R on the workpiece 2 like this can be removed effectively and can stop workpiece 2 by the possibility of brush roll scratch.If the rotating speed of brush roll 5 is lower than 1600 rev/mins, the dust R that sticks to securely in some cases on the workpiece 2 may not be removed.If the rotating speed of brush roll 5 is higher than 3000 rev/mins, the surface of workpiece 2 just may be by brush roll 5 scratches or damage.
As shown in Figure 4, can be set to the relation of the thickness T of the length B of the bristle end portion 12a of the bristle 12 of the surperficial contacted described rotating brush roller 5 of workpiece 2 and described workpiece 2: 0≤B≤T.Like this when the work of this dust pelletizing system, as shown in Figure 5, each bristle end portion 12a can and moderately store under the situation of elastic energy and slide on the surface of workpiece 2 really at bristle 12 slight curvatures.For this reason, stick to that dust on the workpiece 2 can be eliminated more beyond the question and workpiece can not sustain damage.If bristle end portion 12a is set to 0>B, if promptly bristle end portion 12a is configured to not contact with the surface of workpiece 2, brush roll 5 will not have the function of dust out.If B>T, bristle 12 gets bending too big and will seriously impact the also surface of scratch workpiece 2.
As top illustrated the present invention, the brush roll 5 that sticks to the rotation that dust R on the workpiece 2 can be by dust pelletizing system of the present invention is disposed surely He efficiently.In addition, the dust R that sticks on the brush roll 5 can remove by using nozzle 6, and the possibility that is sticked to once more on the workpiece 2 by the dust R that removes from workpiece 2 also is prevented from.Particularly, the dust that for example is clamminess, be trapped in fine hair on the end edge of dust on the workpiece 2 and workpiece 2 (at workpiece 2 under the situation of paper) and can be effectively disposed.
The dust removal head 1 that can prevent this dust pelletizing system becomes dirty.In other words, space between the inner wall surface of rotating brush roller 5 and air suction chamber 4 can be less than this space in the conventional dust pelletizing system, and the air in air suction chamber 4 can promptly flow in the air suction passage with flow at high speed and the dust R that is inhaled in the air suction chamber 4.After this dust pelletizing system work, just can stop dust R to stay in the air suction chamber 4 like this.In other words, dust R can not be stayed on the inner wall surface of rotating brush roller 5 and air suction chamber 4.Therefore, dust removal head 1 can use for a long time and not need to clean, thereby can reduce the number of times that cleans and change brush roll 5.Thereby this dust pelletizing system while easy to maintenance operating cost is reduced.
Bristle 5 can be made with for example polyamide, acrylic resin, metal, conductive fiber, can certainly make with other materials.The workpiece 2 that dust is removed from it can be for example paper, film or other materials.
Below, an alternative embodiment of the invention has been shown among Fig. 6.This dust pelletizing system has the upstream side H of the air suction inlet 3 that is arranged on air suction chamber 4 and first and second discharge sides 15,16 at downstream J place, and being provided with first and second superonic flow nozzzles 13,14, those nozzles are used for respectively air is changed into the air knife K that comprises supersonic speed pressure wave P and this air knife K is blowed to described workpiece 2.
Partition wall 11 is divided into the inside of the shell 7 of dust removal head 1 air suction chamber 4 and is positioned at the upstream side H of described air suction chamber 4 and first and second discharge sides 15,16 at downstream J place.The structure of other parts among this embodiment of the present invention and the part among Fig. 1 to 5 are much at one.
Has the air of coming in by unshowned air discharging channel the accompanying drawing in the first and second air discharge sides 15,16 from a unshowned air-blast device of accompanying drawing.This air is by first and second superonic flow nozzzles 13,14 and become and comprise supersonic speed pressure wave P and impact air knife K on workpiece 2.After air knife K was inhaled in the air suction chamber 4 with dust R, this air just returned in the described air-blast device by an air suction passage.
Referring to Fig. 8, when be arranged with the air that blows out at a high speed when air discharge side 201 blows to the surface of workpiece 2 and be inhaled into the air suction chamber 203, part dust R separates from the surface of workpiece 2 by a kind of air knife effect of so-called air-flow, yet on the surface of workpiece 2, also formed the boundary layer 25 that air flows with low speed, most of dust R is closed in the described boundary layer 25, therefore dust R is removed from workpiece 2 and has produced difficulty.
Use dust pelletizing system of the present invention as shown in Figure 7, supersonic speed pressure wave P can destroy boundary layer 25, and air knife K can directly impact the surface of workpiece 2, thereby dust R can be peeled off effectively.Brush roll 5 and the two kinds of dedusting effects of air knife K that comprise supersonic speed pressure wave P are so just arranged, and the dust R that sticks on the workpiece 2 just can be disposed more surely.Particularly, for example can be with the dust that is clamminess, be trapped in fine hair on the end edge of dust on the workpiece 2 and workpiece 2 (at workpiece 2 under the situation of paper) and can be disposed effectively.
Fig. 9 shows another embodiment of the present invention.This dust pelletizing system has the air suction chamber 17 of a downstream J who is arranged on air suction chamber 4 and first and second air that are arranged on the downstream J of described air suction chamber 4 and the first and second supersonic speed dirt nozzles 13,14 are housed are discharged chamber 15,16, and this nozzle impacts the air knife K that comprises the supersonic speed pressure wave on the workpiece 2 of the upstream side H of described air suction chamber 17 and downstream J.
Therefore, be provided with air suction chamber 4, have the air suction chamber 17 of the air suction inlet of opening in the downstream of air suction chamber 4 19, the connected chamber 18 that is being communicated with air suction chamber 4 and 17 and the described first and second air discharge sides 15 and 16 downwards in the inside of the shell 7 of dust removal head 1.The remaining parts of this embodiment is identical with shown in Fig. 1-7 almost.
The present invention as above-mentioned structure, brush roll 5 in air suction chamber 4 is bonded at the upstream side H place of air suction chamber 4 after dust R on the workpiece 2 peels off, and the air knife K that comprises supersonic speed pressure wave P that blows out from first and second ultrasonic nozzles 13,14 of the downstream J of air suction chamber 4 just can carry out aspirating powerfully and removing to left dust R on workpiece 2.The dust R that sticks on the workpiece 2 is eliminated by two step dedusting operations, brush roll that Here it is 5 and in the running of the air knife K that comprises supersonic speed pressure wave P in the downstream of air suction chamber 4.By these two dedusting operation steps, can dust be removed more surely.
Figure 10 shows another embodiment of the present invention.Shell 7 has partition wall 11, the scraper plate blade that wherein has the triangular-section divides 30 to be formed obliquely on the lower edge of this wall (as shown in Figure 10), thereby the gap between the outer circumference surface of the lower edge (being that the scraper plate blade divides 20) of partition wall 11 and brush roll 5 has been reduced.Like this, the speed of the air-flow in the gap between the outer circumference surface of the lower edge (being that the scraper plate blade divides 30) of partition wall 11 and brush roll 5 has just increased, and the micronic dust R that separates from workpiece 2 surfaces also must be inhaled into the air suction chamber 4.
Though several optimum examples of the present invention is illustrated in this manual, should be pointed out that the embodiment of the invention is illustrative and nonrestrictive, because various variation all may be within spirit of the present invention and principal character.

Claims (1)

1. dust pelletizing system, it comprises:
One has at the air suction chamber (4) near the air suction inlet of opening on certain position of workpiece (2) (3);
One is arranged on the inside of described air suction chamber (4) and can goes up the rotating brush roller (5) that slides at described workpiece (2); And
One is arranged on and is used in the described air suction chamber (4) sticking to the nozzle (6) that the dust (R) on this rotating brush roller (5) sucks and removes, and described nozzle is arranged to come close to or in contact with described rotating brush roller (5), it is characterized in that:
Air flows through between the surface of partition wall (1) that forms air suction inlet (3) and described workpiece (2) with the speed of 50-60 meter per second.
CNB971054193A 1996-05-29 1997-05-29 Dust removing system Expired - Lifetime CN1182925C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP08159057A JP3122370B2 (en) 1996-05-29 1996-05-29 Dust removal device
JP159057/96 1996-05-29
JP159057/1996 1996-05-29

Publications (2)

Publication Number Publication Date
CN1166386A CN1166386A (en) 1997-12-03
CN1182925C true CN1182925C (en) 2005-01-05

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Application Number Title Priority Date Filing Date
CNB971054193A Expired - Lifetime CN1182925C (en) 1996-05-29 1997-05-29 Dust removing system

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EP (1) EP0810039B1 (en)
JP (1) JP3122370B2 (en)
KR (1) KR100267630B1 (en)
CN (1) CN1182925C (en)
DE (1) DE69709984T2 (en)
TW (1) TW327140B (en)

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KR970073747A (en) 1997-12-10
EP0810039B1 (en) 2002-01-23
JP3122370B2 (en) 2001-01-09
CN1166386A (en) 1997-12-03
EP0810039A2 (en) 1997-12-03
DE69709984T2 (en) 2002-09-26
EP0810039A3 (en) 1998-11-04
DE69709984D1 (en) 2002-03-14
TW327140B (en) 1998-02-21
KR100267630B1 (en) 2000-10-16
JPH09314072A (en) 1997-12-09

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